T
ROUBLESHOOTING
C
(Q
LEANING
UALIFIED
1. Shut off electric power and gas supply to the furnace.
2. Disconnect the rollout limit wires, flame sensor wire, and
disconnect the igniter plug.
L
ABEL
ALL
WIRES
PRIOR
TO
DISCONNECTION
. W
CONTROLS
IRING
ERRORS
. V
OPERATION
ERIFY
PROPER
3. Remove four (4) screws securing the burner box top.
T
HE
IGNITER
IS
FRAGILE
AND
CAUTION
WHEN
REMOVING
THE
4. Remove the screws securing the burners to the burner
bracket. Remove the burners.
5. Use bottle brush to clean burner insert and inside of
burner.
6. Replace burner (opposite of removal). Ensure burners
are fully seated on burner bracket and are properly
aligned. Replace burner box top. Reconnect wiring.
7. Turn on electric power and gas supply to the furnace.
8. Check furnace for proper operation. Refer to "Operational
Checks" section to verify burner flame characteristics.
B
L
EFORE
EAVING AN
•
Cycle the furnace with the thermostat at least three
times. Verify cooling and fan only operation.
•
Review the Owner's Manual with the homeowner and
discuss proper furnace operation and maintenance.
•
Leave literature packet near furnace.
& M
AINTENANCE
S
O
ERVICER
NLY
CAUTION
WHEN
SERVICING
CAN
CAUSE
IMPROPER
AND
DANGEROUS
.
OPERATION
AFTER
SERVICING
CAUTION
. U
CAN
BE
EASILY
DAMAGED
SE
.
BURNER
BOX
TOP
I
NSTALLATION
)
R
EPAIR AND
•
When ordering any of the listed functional parts, be sure
to provide the furnace model, manufacturing, and serial
numbers with the order.
•
Although only functional parts are shown in the parts
list, all sheet metal parts, doors, etc. may be ordered by
description.
•
Parts are available from your distributor.
Functional Parts List-
Gas Valve
Natural Gas Orifice
Propane Gas Orifice
Burner
EXTREME
Hot Surface Igniter
Flame Sensor
Gas Manifold
Ignition Control
Blower Mounting Bracket
Pressure Switch
Pressure Switch Hose
Induced Draft Blower
Collector Box
34
R
P
EPLACEMENT
ARTS
Blower/Collector Box Gasket
Primary Limit Switch
Rollout Limit Switch
Auxiliary Limit Switch
Heat Exchanger
Door Switch
Transformer
Blower Wheel
Blower Housing
Blower Cutoff
Blower Motor
Motor Mount Bracket
Capacitor