Dixon 130211 - DCKC, 130212 - DCRC Operator And Parts Manual
Dixon 130211 - DCKC, 130212 - DCRC Operator And Parts Manual

Dixon 130211 - DCKC, 130212 - DCRC Operator And Parts Manual

Collection system

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Operators Manual
Parts Manual
Please read these instructions carefully and make
sure you understand them before using the machine.
MANUAL NO. 539 130679 REV IR (02/06/07)

Collection System

Models:
130211 - DCKC
130212 - DCRC

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Summary of Contents for Dixon 130211 - DCKC, 130212 - DCRC

  • Page 1: Collection System

    Operators Manual Parts Manual Please read these instructions carefully and make sure you understand them before using the machine. MANUAL NO. 539 130679 REV IR (02/06/07) Collection System Models: 130211 - DCKC 130212 - DCRC...
  • Page 3 ©2007 Dixon. All Rights Reserved. Beatrice, NE. Printed in U.S.A.
  • Page 4: Table Of Contents

    INDEX Operators Guide General Information ... 5 Safety Procedures ... 5 Assembly Instructions ... 7 Operating the Collection System ... 13 Maintenance and Service Instructions Transport ... 14 Cleaning and Washing ... 14 Storage ... 14 Preventative Maintenance Schedule ... 14 Caring for Vacuum Hoses ...
  • Page 5: General Information

    This manual will assist you in the safe operation and proper maintenance of your Husqvarna equipment. Read it thoroughly before attempting to operate the machine. Call your dealer or Dixon if additional information is required. The following safety symbols are used throughout...
  • Page 6 3 - Operation • Never run an engine in an enclosed area. • Only operate in good light, keeping away from holes and hidden hazards. • Slow down and use extra care on hillsides. Make turns gradually and at slow speed. Do not operate across the sides of slopes.
  • Page 7: Assembly Instructions

    Assembly Instructions Tools Required: Ratchet (2) 3/4" Wrench Torque Wrench 3/4" Socket 1/2" Wrench Flat Screw Driver 1/2" Socket (2) 1” Wrench - open end 9/16" Wrench 9/16" Socket RAM/RAM MAG Remove clamshell from crate. Remove two 5/16 x 3/4 carriage bolts from the lower flange of the rear guard on the mower.
  • Page 8 10. Lift Clamshell assembly onto (539 114781) Mount Bracket, Lower. Position tubes on bottom of clamshell on out side of the tubes on (539 114781) Mount Bracket, Lower. 11. Secure with (539 119372) Hinge Pin and (539 115501) Cotter Pin. 12.
  • Page 9 KODIAK Remove clamshell from crate. Remove two 5/16 x 3/4 carriage bolts from the lower flange of the rear guard on the mower. Place (539 114815) Mount Bracket, Lower in place and secure using four (539 111785) 3/8 x 3/4 carriage bolts, four (539 976979) 3/ 8 nyloc hex nut and two (539 107271) 5/16 x 1 carriage bolts.
  • Page 10 Attach two (539 114812) Linkage, Support to the clamshell assembly as shown in Fig- ure 6. Secure with two (539 100476) 5/8 hex jam nut and two (539 115591) 5/8 nyloc hex nut as shown. Do not tighten nuts. Lift Clamshell assembly onto (539 114815) Mount Bracket, Lower.
  • Page 11 FRONT WEIGHTS - RAM Bolt cast weight and two weight brackets to- gether using four bolts (539 106492, 3/8 x 2 3/4”) and four nuts (539 976979, 3/8” nyloc). Slide both weight brackets over the front tube on the frame. Be sure to position in the cen- ter of the frame.
  • Page 12 FRONT WEIGHTS - KODIAK 1. Remove mower foot plate and floor pan. 2. Align weight bar to the front of the frame. See diagram. 3. Secure weight bar to mower frame with four 5/16-18 x 1 1/4” hex bolts from kit, reuse the four 5-16”...
  • Page 13: Operating The Collection System

    Operating the Collection System NEVER USE THE COLLECTION SYSTEM WITHOUT THE BLOWER ASSEMBLY AND HOSES SECURELY ATTACHED. Make sure hoses are connected at both ends. Inspect hoses prior to each use. Do not use the unit on slopes greater than 10 degrees.
  • Page 14: Transport

    SERVICE AND MAINTENANCE Transport WARNING The collection system must be completely empty or removed while driving forward onto a trailer. If the mower must be loaded onto a trailer while there is still debris in the con- tainer, the mower must be backed up onto the trailer to avoid tipping.
  • Page 15: Caring For Vacuum Hoses

    SERVICE AND MAINTENANCE Caring For Hoses 1. Inspect hoses before each use. If hoses have excessive wear, tears, or punctures, replace immediately. 2. To prolong the life of the hose, periodically ro- tate hose and turn hose end to end. Refer to Preventative Maintenance Schedule in this manual.
  • Page 16: Troubleshooting Guide

    SERVICE AND MAINTENANCE Troubleshooting Guide DANGER Before servicing unit, wait for all moving parts to come to a complete stop. Turn engine off and remove the spark plug wire. PROBLEM Loss of Vacuum. 1. Hose or hood inlet clogged. 2. Container full. 3.
  • Page 17: Parts Illustrations

    PARTS ILLUSTRATIONS...
  • Page 18: Clamshell Assembly

    CLAMSHELL ASSEMBLY REF. REF.
  • Page 19 CLAMSHELL ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 .. 539 990629 ... 2 ... HCS 3/8-16 X 2 1/4, GR5 2 .. 539 200282 ... 2 ... NUT, 3/8-16, HAM, NYLOC 3 .. 539 990122 ... 3 ... WASHER, 3/8, SAE 4 ...
  • Page 20: Clamshell Rear Assembly

    CLAMSHELL REAR ASSEMBLY...
  • Page 21 CLAMSHELL REAR ASSEMBLY ITEM PART NO. QTY. 1 ... 539 117967 ... 1 ... REAR FRAME 2 ... 539 119396 ... 2 ... STRAP 3 ... 539 119367 ... 1 ... HOOK LATCH 4 ... 539 119377 ... 1 ... CLAMSHELL BACK 5 ...
  • Page 22: Clamshell Front Assembly

    CLAMSHELL FRONT ASSEMBLY...
  • Page 23 CLAMSHELL FRONT ASSEMBLY ITEM PART NO. QTY. 1 ... 539 119410 ... 1 ... FRONT FRAME 2 ... 539 119409 ... 2 ... STRAP 3 ... 539 119368 ... 2 ... STRAP 4 ... 539 117986 ... 1 ... LIFT SHAFT 5 ...
  • Page 24: Clamshell Linkage - Ram

    CLAMSHELL LINKAGE - RAM...
  • Page 25 CLAMSHELL LINKAGE - RAM ITEM PART NO. QTY. 1 ... 539 116443 ... 1 ... BAR SLEEVE 2 ... 539 119372 ... 1 ... HINGE PIN 3 ... 539 114781 ... 1 ... BRACKET, MOUNT, LOWER 4 ... 539 114783 ... 2 ... LINKAGE, SUPPORT 5 ...
  • Page 26: Clamshell Linkage - Kodiak

    CLAMSHELL LINKAGE - KODIAK...
  • Page 27 CLAMSHELL LINKAGE - KODIAK ITEM PART NO. QTY. 1 ... 539 116443 ... 1 ... BAR SLEEVE 2 ... 539 119372 ... 1 ... HINGE PIN 3 ... 539 115501 ... 3 ... HAIR PIN COTTER, 1/8 DIA. X 1 3/4 4 ...
  • Page 28: Weight Kit Ram

    WEIGHT KIT - RAM ITEM PART NO. QTY. DESCRIPTION 1 ... 539 111587 ... 1 ... CAST WEIGHT 2 ... 539 114898 ... 2 ... BRACKET, WEIGHT 3 .. 539 106492 ... 4 ... HCS, 3/8-16 X 2 3/4, GR5 4 ...
  • Page 29: Weight Kit Kodaik

    WEIGHT KIT - KODIAK ITEM PART NO. QTY. DESCRIPTION 1 ... 539 111313 ... 1 ... HOLD DOWN, WEIGHT BAR 2 .. 539 102049 ... 2 ... CLEVIS PIN 3 .. 539 108096 ... 2 ... SPRING RETAINER 4 ... 539 114858 ... 1 ... WEIGHT BAR 5 ..

This manual is also suitable for:

130211Ztr dckc130212Ztr dcrc

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