Table of Contents
Related Manuals for Dixon 114863 - DCK3
Summary of Contents for Dixon 114863 - DCK3
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Page 1: Collection System
Operators Manual Parts Manual Please read these instructions carefully and make sure you understand them before using the machine. MANUAL NO. 539 114865 REV IR (01/30/07) Collection System Models: 114863 - DCK3 114873 - DCG3... - Page 3 ©2007 Dixon. All Rights Reserved. Beatrice, NE. Printed in U.S.A.
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Page 4: Table Of Contents
Operators Guide Features and Controls ... 4 General Information ... 5 Safety Procedures ... 5 Unpacking Instructions ... 7 Assembly Instructions ... 7 Collection System ... 7 Blower/Drive Kit ... 11 Operating the Collection System ... 13 Maintenance and Service Instructions Transport ... -
Page 5: Features And Controls
FEATURES & CONTROLS INLET HOOD SUPPORT STRAP SUPPORT BRACKET HITCH BRACKET WEIGHT BAR HOSE CAST WEIGHT BLOWER NOTE: Your Front Weight Bar may look different from those shown in this diagram. -
Page 6: General Information
This manual will assist you in the safe operation and proper maintenance of your Husqvarna equipment. Read it thoroughly before attempting to operate the machine. Call your dealer or Dixon if additional information is required. The following safety symbols are used throughout... - Page 7 3 - Operation • Never run an engine in an enclosed area. • Only operate in good light, keeping away from holes and hidden hazards. • Slow down and use extra care on hillsides. Make turns gradually and at slow speed. Do not operate across the sides of slopes.
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Page 8: Unpacking Instructions
Unpacking Instructions Cut plastic tie securing the hitch to the crate top. Remove the top of the crate. Remove the plastic bag. Remove the hose. Remove the sides and ends of the crate. Remove the mounting kit box from the corner of the crate. Cut the two plastic ties that secure the hitch assembly to the pallet. - Page 9 Place the hitch assembly on the ground behind the mower. Place the (2) hitch pins thru the hitch and the hitch brackets. Secure the hitch pins with the (2) hairpins that are secured with the (2) lanyards. Figure 3. Move to the rear of the hitch assembly and pick it up towards the rear guard.
- Page 10 Place the hood assembly on to the hitch assembly. Place both hood hinges between the upper hitch mounts on the hitch assembly. Be sure that the rubber seal is on the inside of the hood. Place the (2) friction washers between the hood hinge and the upper hitch mount.
- Page 11 With the hood open, secure the (3) bags in place. The back of the bags will hook over the mounting tabs on the hitch assembly. Figure 4. Close the hood, and latch the draw latch over the draw latch keeper on the hitch assembly. Figure 4.
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Page 12: Blower/Drive Kit
Blower/Drive Kit Open the blower/drive kit box and remove all of the components. Place the deck in the lowest cutting height. Remove the right side belt shield from the deck. Remove the deck belt from the right side pulley. Remove the deck pulley and spindle, but keep the hardware at hand for re-installation. - Page 13 Install belt guard to blower assembly using three 1/4” washers and three 1/4” wing nuts. See Figure 9. Install hose on the blower housing and secure with hose clamp. WING NUT WASHER ASSEMBLY BELT GUARD FIGURE 9...
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Page 14: Operating The Collection System
Operating the Collection System NEVER USE THE COLLECTION SYSTEM WITHOUT THE BLOWER ASSEMBLY AND HOSES SECURELY ATTACHED. Make sure hoses are connected at both ends. Inspect hoses prior to each use. Do not use the unit on slopes greater than 10 degrees. -
Page 15: Transport
SERVICE AND MAINTENANCE Transport WARNING The collection system bags must be com- pletely empty or removed while driving for- ward onto a trailer. If the mower must be loaded onto a trailer while there is still de- bris in the container, the mower must be backed up onto the trailer to avoid tipping. -
Page 16: Caring For Vacuum Hoses
SERVICE AND MAINTENANCE Caring For Hoses 1. Inspect hoses before each use. If hoses have excessive wear, tears, or punctures, replace immediately. 2. To prolong the life of the hose, periodically ro- tate hose and turn hose end to end. Refer to Preventative Maintenance Schedule in this manual. -
Page 17: Troubleshooting Guide
SERVICE AND MAINTENANCE Troubleshooting Guide DANGER Before servicing unit, wait for all moving parts to come to a complete stop. Turn engine off and remove the spark plug wire. PROBLEM Loss of Vacuum. 1. Blower, hose or hood inlet clogged. 2. - Page 18 SPINDLE DRIVE ASSEMBLY NOTE: Your Front Weight Bar may look different from those shown in this diagram.
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Page 19: Parts Illustrations
PARTS ILLUSTRATIONS... -
Page 20: Hood Assembly
HOOD ASSEMBLY... - Page 21 HOOD ASSEMBLY ITEM PART NO. DESCRIPTION 1 ... 539 111172 ... 1 ... HOOD 2 ... 539 111174 ... 1 ... HOOD SUPPORT 3 ... 539 111175 ... 2 ... SUPPORT, DRAW LATCH 4 ... 539 111177 ... 2 ... HOOD HINGE 5 ...
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Page 22: Hitch Assembly
HITCH ASSEMBLY... - Page 23 HITCH ASSEMBLY ITEM PART NO. DESCRIPTION 1 ... 539 111155 ... 1 ... HITCH 2 ... 539 111187 ... 4 ... NUT, 1/2-13, WHIZLOCK 3 ... 539 990625 ... 4 ... NUT, 1/2, JAM 4 ... 539 111157 ... 1 ... MOUNT Z BRACE 5 ...
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Page 24: Blower Kit 52
BLOWER KIT 52” REF. -
Page 25: Blower Kit 60
BLOWER KIT 52” ITEM PART NO. DESCRIPTION 1 ... 539 121215 ... 1 ... PULLEY, “v”, 4.0” 2 ... 539 990209 ... 2 ... HCS, 5/16-18 X 1, GR5 3 ... 539 119489 ... 2 ... HUB, BEARING, SPACER 4 ... 539 114993 ... 1 ... GUARD 5 ... -
Page 26: Blower Kit 60
BLOWER KIT 60” REF. -
Page 27: Blower Kit 60
BLOWER KIT 60” ITEM PART NO. DESCRIPTION 1 ... 539 121215 ... 1 ... PULLEY, “v”, 4.0” 2 ... 539 119489 ... 2 ... HUB, BEARING, SPACER 3 ... 539 118257 ... 1 ... ANGLE 4 ... 539 118249 ... 1 ... FIXED IDLER BRACKET 5 ... -
Page 28: Blower Assembly
BLOWER ASSEMBLY... -
Page 29: Blower Assembly
BLOWER ASSEMBLY ITEM PART NO. DESCRIPTION 1 ... 539 117919 ... 1 ... FAN HOUSING 2 ... 539 118255 ... 1 ... SANDLINER 3 ... 539 118253 ... 1 ... BLOWER HUB STIFFENER 4 ... 539 117917 ... 1 ... FAN 5 ... -
Page 30: Weight Kit (Model Dcg3)
WEIGHT KIT ITEM PART NO. 1 ... 539 020255 ... 1 ... WEIGHT BAR, FRONT 2 ... 539 111313 ... 1 ... HOLD DOWN, WEIGHT BAR 3 ... 539 102049 ... 2 ... CLEVIS PIN 4 ... 539 108096 ... 2 ... SPRING RETAINER 5 ... -
Page 31: Weight Kit (Model Dck3)
ITEM PART NO. 1 ... 539 111313 ... 1 ... HOLD DOWN, WEIGHT BAR 2 ... 539 102049 ... 2 ... CLEVIS PIN 3 ... 539 108096 ... 2 ... SPRING RETAINER 4 ... 539 114858 ... 1 ... WEIGHT BAR 5 ... -
Page 32: Mounting Kit (Model Dcg3)
MOUNTING KIT MODEL DCG3 REF. -
Page 33: Mounting Kit (Model Dck3)
MOUNTING KIT MODEL DCG3 ITEM PART NO. DESCRIPTION 1 ... 539 111215 ... 2 ... SUPPORT BRACKET 2 ... 539 111206 ... 2 ... HITCH PIN 3 ... 539 111192 ... 2 ... HAIRPIN 4 ... 539 102563 ... 2 ... LANYARD 5 ... - Page 34 MOUNTING KIT MODEL DCK3 REF.
- Page 35 MOUNTING KIT MODEL DCK3 ITEM PART NO. DESCRIPTION 1 ... 539 111205 ... 1 ... HITCH BRACKET, RIGHT 2 ... 539 111203 ... 1 ... HITCH BRACKET, LEFT 3 ... 539 111215 ... 2 ... SUPPORT BRACKET 4 ... 539 111206 ... 2 ... HITCH PIN 5 ...
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Page 36: Bag Assembly
BAG ASSEMBLY ITEM PART NO. DESCRIPTION 1 ... 110063 ... 1 ... HANGER, BAG 2 ... 111166 ... 1 ... TUBE, BAG FRAME 3 ... 111300 ... 1 ... BAG, SMALL 4 ... 990316 ... 7 ... RHSNB, 5/16-18 X 5/8, GR5 5 ...
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