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Summary of Contents for Stanley AC24
- Page 1 COMPRESSOR 9.214 Safety, Operation Maintenance Manual Focused on performance TM STANLEY helpsyou do thingsright 06682 9193R...
- Page 2 SAFETY PRECAUTIONS Tool operator and maintenanc personnel must always comply with t he safety precautions given inthis manual and on the stickersand tags attached to the tool and hose. These safety precaution are given f or your s afety. Review them carefully before operating the tool and before performing maintenance o r repairs.
- Page 3 TOOL STICKERS TAGS Aflowandpressure sticker i sattached tothecompressor atthelocation shown. N ever e xceed theflowand pressure levels specified on this sticker. The information listed on the flow and pressure must be eligible at all times. Replace the sticker when it becomes worn or damaged.
- Page 4 HYDRAULIC HOSE REQUIREMENTS HOSE TYPES Hydraulic h osetypesauthorized f or usewithStanley Hydraulic T oolsareas follows: Labeled and certified non-conductive Wire braided (conductive) Fabric braided (not certified or labeled non-conductive) listed aboveis the only hose authorizedfor use near electricalconductors. Hose listed above are conductive and must never be used near electrical Hoses conductors.
- Page 5 SAFETY SYMBOLS Safetysymbols are usedto emphasize a ll operator, m aintenance andrepairactions which,if not strictlyfollowed, c ouldresultin a life-threatening situation, b odilyinjuryor damage to equipment. A WARNING IMPORTANT DANGER This safety symbol appears in This safety symbol appears In This safety symbol may appear these instructions identify...
- Page 6 The hydraulic fluidusedshouldhavea viscosity • Always replacehoses,couplingsand otherparts between 100 and 400 ssu/20 and 82 centistokes at with replacementparts recommended by Stanley the maximum and minimum expected operating HydraulicTools.Supplyhoses must have a mini- temperatures. P etroleumbasehydraulicfluidswith mum working pressure rating of 2500 psi/175 bar.
- Page 7 OPERATION 5. To start the compressor,have the hydraulic system at operating temperature a ndsupplying no The AC24 Air Compressor will deliver 24 SCFM at morethan 10gpm/37.5lpm, unloaded. O peratethe 100 psi/7 bar when a flow of 8 gpm/30 lpm is hydrauliccontrolvalve in the hydraulicsystemto supplied to the motor.
- Page 8 reachesthe cut-out pressuresettingof the unloader compressor. valve, the unloadervalve will cycle and open the air 8. Whenever the compressor hydraulic power is compressoroutletto atmosphere throughthe muf- turned off, open the air line to blow down the air fler located on the unloader valve. The unloader reservoir and line so that the air compressor is not valve hasacheck valve in it to prevent the com-...
- Page 9 Note: The motor shaft seal is Stanely Part Num- fittings from the cooler, hold the hex portion of the ber 06967. The motor repair kit is Stanley Part cooler ports in a vise or wrench while loosening the Number 15659.
- Page 10 5. When disassemblingthe motor, note the posi- Listfor part namesand part numbers.This booklet tion or orientation of the components as they are was included with the AC24 air compressor when removed. shippedfromStanleyHydraulic Tools.Ifthis booklet is lostor missing, a nothercanbe orderedfromP.K.
- Page 11 Note: If new reed valves are installed be sure to use the correct reeds. The intake reed is .010 inch/.25 REASSEMBLY mm thick. The discharge reed is .015 inch/.38 mm thick. HYDRAULIC MOTOR Inspect the gaskets. If the gaskets are broken INSTALLATION or damaged, install new gaskets.
- Page 12 8. Adjust the clearance between the motor cou- Position the fan and drive hub on the com- pling flange andthe drive elementto .020-.060inch/ pressorshaftadapter,locatingthe pilotstubon the .50-1.5 mm by adjusting the position of the flange drive hub to the pilot hole in the shaft adapter. on the motor shaft and/or adjusting the position of Install the four capscrews and lockwashers to the motor foot on the base frame.
- Page 13 TROUBLESHOOTING source is supplying the correct hydraulic flow and If symptoms of poor performancedevelop, the pressure to the tool as listed in the table. Use a following chart can be used as a guide to correct flow meter known to be accurate. Check the flow the problem.
- Page 14 REMEDY CAUSE PROBLEM Inspect. Tighten to 350 inch Airoutput f lowtoolow,air Insufficient torqueon head pounds/40 Nm. bolts. pressure low (continued). Adjust pilot valve setting. Unloader pilot valve adjusted Air pressure too low. too low. Inspect and seal. Air line leak. Check air demand of unit Air consumption exceeds consuming the air.
- Page 15 (such as o.rings, saw blades, and other parts that become worn through normal use of the tool). The Warranty Registration Card packed with the tool must be filled out and returned to Stanley upon receipt of the tool.
- Page 16 as required for shaft alignment.
- Page 17 04192 05735 Cooler Air Compressor Smith No. V360 05728 Capscrew 1/4-20 x I Hex Head 02199 Adapter 1/2 Pipe Swivel 04023 04650 Stanley Sticker Cooler Spacer 06491 Cooler Bracket 06492 Capscrew 3/8-16 x 2-1/2 Hex Head 05905 Motor Foot 06493...
- Page 18 Stanley Hydraulic Tools Asia Stanley Tools SPA Stanley Svenska AB Stanley Hydraulic Tools Stanley Power Tools po Box 425 Via Trieste 1 1054 Division of the Stanley Works Nelson Park 12 Gul Drive 22060 Figinoserenza (CO). Datavagen51 S.E. Road Cramlington JurongTown S.436 22 Askim.
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