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Royal Vendors G-II Can/BottIe Vendor Operation And Service Manual

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G-II Can/BottIe
Vendor
Operation
and
Service
Manual
Royal Vendors,
Inc

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Summary of Contents for Royal Vendors G-II Can/BottIe Vendor

  • Page 1 G-II Can/BottIe Vendor Operation Service Manual Royal Vendors,...
  • Page 2 SAFETY SEGMENT ROYAL VENDORS' Remove any productbefore moving a vender. Use appropriateequipment whenmoving a vender. COMMITMENT TO SAFETY Always wear eye protection, and protect your hands, Royal Vendorsis committed to safety with all of our face, and body when working nearthe refrigeration product designs.We arecommitted to notifring the user of a possibledangerinvolving the improper handling or Use only authorizedreplacementparts.
  • Page 3 SAFETY SEGMENT SECTION II: ELECTRICAL HAZARDS A. Servicing with "Power Of?' For maximum safety,unplug thepower cord from thewall outletbeforeopeningthevenderdoor.Thiswill remove powerfromtheequipment a ndavoidelectrical h azards. Servicepersonnel shouldremainawareof possible hazardsfrom hot componentsalthough electrical power is off. B. Servicing with "Power On" Some servicesituations may require accesswith power on.
  • Page 4 G-ll CAN/BOTTLE VENDOR TABLE OF CONTENTS Section 1: General Information Introduction ..Specifications ..Unpacking the Vendor ......Section 2: Set-Up and Installation. Controller Switch Settings ..Changing the Number of Vendor Selections ....Coin Changer Installation . Programming Space-to-Sales....Setting the Vend Price..
  • Page 5 SECTION1: GENERALINFORMATION Introduction This manualcontainsinstallation, operation and service instructions for Royal Vendor's G-II Can/Bottle Vendor. This manualalsocontainsa complete partscatalog andelectrical wiring diagram for the G-II vendor. The G-II venü)r is a microprocessor controlled vendor which permits pricing per selection from $0.00 to $12.75. The G-II vendor provides electronic spæe-to-sales(STS) programmability and will collect, store and transfer MIS fields to a hand-beldcomputer (HHO or on-lilE device.
  • Page 6 SECTION 2: SET-UP AND INSTALLATION Controller Switch Settings Service Vendor Controller Mode Opening the outer and inner d0(ys of the vendor exposes o Switch the coin changer, vendor controller, digital display and Vendor selection switch areas. ne vendor controller, located in Controller the upper left section of the outer door, is the focal...
  • Page 7 G-II to a 5-, 6-, 7-, or 8-select machine.'Ihese plates can be from Royal Vendors using the following part numbers.They are installed over the selection switchesusing existing carriagebolts.
  • Page 8 SECTION 2: SET-UP AND INSTALLATION Coin Changer Installation The coin changer mounts to a hinged panel located on the inside of the main outer door. The parEl contains three mounting screws which are used to mount and secure the coin changer in the vendor. Install the coin changer into the vend(Y as follows: 1.
  • Page 9 SECTION2: SET-UP AND INSTALLATION Setting the Vend Price Vend price may be setin oneof two ways. Retainer l. It may be setmanually with the aid of the selection switches, see "COST" under Service Menu in the maintenance section of this manual. 2.
  • Page 10 SECTION 2: SET-UP AND INSTALLATION Using the Hand-Held Installing the Vendor on Computer (HHC) to Location Program The Vendor Placing the Vendor on Location When placing the vendor on location, allow for a ne G-II Vend(Y interfæes with Direct Exchange/ minimum of four inches (4") of space at the back of the Uniform Communication...
  • Page 11 SECTION3: VENDOR COMPONENT EXPLANATION Vendor Controller (Figure 3.0) 'Ihe vendor controller is located in fre front upper portion of the vendor and is the focal point of all vendor opera- tions. Power for the corM)l board is provided by the low voltage transformer.
  • Page 12 SECTION 3: VENDORCOMPONENTEXPLANATION Coin Changer 'Ihe coin changer the validity and vallE of eæh coin that is inserted into the vendor and sends the coin informaüon to the vendor controller. The coin changer alsocontinuously informs the vendor contmller if coins are available in the change mbes to be used for change payout.
  • Page 13 SECTION3: VENDOR COMPONENT EXPLANATION Door Switch The vendordoor switch is mountedto the lower right side of the vendor cabinet, and is Etuated by the door each Door time it's openedor closed(seeFigure 3.2). The following Delivery Switch functions are performed each time the vendor door is Chute Sensor closed:...
  • Page 14 SECTION3: VENDOR COMPONENT EXPLANATION Vend Rack Assembly The vend rack assembly,located in the cooling compart- ment of the vendor, is composed of twelve product columns, six columns located in the rear and six in the front. The rear columns (one through six) are double Empty depth columns that can be adjustedto single depth to Lever...
  • Page 15 SECTION3: VENDOR COMPONENT EXPLANATION DRIVE CHAIN AND LEVER ACTUATOR: Attached to the drive chain are the actuators. When the vend motor runs, it drives the chain plæing a lever the vend position of the product selected. When the lever actrntor engagesthe releaseleva, it unlocks the can pivot allowing it to rotate (seeFigure 3.7).
  • Page 16 SECTION 3: VENDOR COMPONENT EXPLANATION Refrigeration System Component Explanation COMPRESSOR/COMPRESSOR MOTOR: CONDENSER: The condenser coil is located beneath pressor/compressormotor is a hermetically sealedunit (outside) the cooling compartmentnext to the compressor/ located beneath (outside) the cooling compartment. The compressor motor. The condenser removes heat from the compressor is a pump, driven by the compressor motor high vapor discharged from the compressor and...
  • Page 17 SECTION 3: VENDOR COMPONENT EXPLANATION The Refrigeration Cycle CAPILLARY TtJBE: The capillary tube is located in the line, between åe condenser and evQoratcr coils. The small diameter tube is used as a metering Ihe rising temperature in the cooling compartment device to control the flow of liquid refrigerant to the heats aM expands the refrigerant in temperamre...
  • Page 18 SECTION4: VEND SEQUENCE OF OPERATION "WT. DMAE PIVOT. snE SHAFT. SPROCKET PIVOT En CAN STOP STAWZER SOLD OUT SPRING LEVER ACTUATOR SOLD OUT LEVER BRACKET. SWITCH-}OME SENSOR RELEASE LEVER SWITCH-HO& SENSOR SPROCKET DRIVE CHAIN MOTOR UOL*TING BRACKET PIVOT ENO. SINØLE Figure 4.1 Vend Sequence (Figure 4.1)
  • Page 19 VEND SEQUENCEOF OPERATION SECTION 4: Sold If the productselectedis sold out, the digital display will DOLLQBCJLS indicate "SOLD OUT" and flash the "SOLD OUT" signalling the customerto makeanother selectionor push the coin return lever for a full refund. Whena column sells out of product, one can of product will remain in a single depth column while one to three cans of product, depending on the load, will remain in a Sold...
  • Page 20 SECTION 5: MAINTENANCE VENDOR INTERCONNECT v:a-ET eseueee: I—CA *eee G-11 Manual Page 19...
  • Page 21 SECTION 5: MAINTENANCE CONTROLLER BOARD CONNECTOR L AYOUT Acceptor Home Sensor Door Switch & Delivery Chute Sensor Mode Switch & HHC Interface Multi-drop Digital Read Motor Selection Switches Transfomer Page20 G-11 Manual...
  • Page 22 SECTION 5: MAINTENANCE fiis section contains cleaning instructions and procedures for removing major vendor components. Components should be installed by reversing components removal procedures. Lubrication is not necessary nor is it recom- mended. Taking Care of the Vendor WHAT TO CLEAN A routine cleaning scheduleis the bestway to insure the bestpossible serviceand appearance from your G-II vendor.
  • Page 23 SECTION 5: MAINTENANCE Removal of Vendor Components Controller Board cI_¯lJi0CC NOTE: To prevent umaging the electronics, neverplug Mode Switch or unplug any electrical connectors with power applied. Controller Board (See Figure 5.2) ne controller board is located in the upper left hand of the outer door.
  • Page 24 SECTION5: MAINTENANCE Delivery Chute Sensor (See Figure 5.4) ne delivery chute sensMis located on the underneathside of the delivery chute. To remove, lift the vinyl cover from thedelivery chute. Locatethefour riveGholding the delivery chute sensorto the bottom of the &livery chute. Using a 1B inch drill bit, drill out the four rivets holding the sensor to the bottom of the delivery chute.
  • Page 25 SECTION5: MAINTENANCE Drive Chaln and Actuator Assembly Stabilizer Brackets (Figure 5.7) (Figure 5.7) nere ae two equally spæed drive chain stabilizer The drive chain and actuator assembly is located on üle brækets, connected to the bouom center wall of the vend bottom of the vend rack assembly.
  • Page 26 SECTION5: MAINTENANCE Home Sensor (See Figure 5.7) DOOR SWITCH (See Figure 5.8) The door switch is located in the refrigerated compart- ment on the right side of the vendor cabinet and is The home sensor is located on the vend motor mounting actuatedby the vendor'sinner door.
  • Page 27 SECTION5: MAINTENANCE EVAPORATOR FANS With the delivery chuteremoved Chute," this section),remove the sheetmetal cover from the top of evaporatorcoil by pushing back and lifting on the cover. Unplug the coming from die fans. Remove the two 3/8 inch bolts from the fans (one bolt per fan), lift fans and remove.
  • Page 28 SECTION5: MAINTENANCE CASH: When service mode swich is pressed a Thefollowing functionsareprefcxmed euh ümethe secondüme, display will "CASW for one second, vendor door is closed. then the display will the total cash Ecumulated. If l. Clears any column sold outs andcolumn jam amount is $99.95 or less it will be displayed as dollars and cents.
  • Page 29 SECTION 5: MAINTENANCE COST: When the service mode switch is presseda f(xu-th üme, the display will "COST." To setdie price, first check the single/multiple switch setting (see "Conu•oller Switch SettingsSwitch under Set-upand Installation section, this manual). Next, press a selection switch which you wish to change.
  • Page 30 SECTION 5: MAINTENANCE TESTVENDS: When the service mode switch is pressed 4. Press any selection switch. Tie left-most digit of the a sixth time, the display will read "TEST." This mode display will show that selection's number. The lighted allows test vending using coins and dollar bills without vertical segments of the right three digits will show the incrementing the sales,cash and columns assigned to that selecüon.
  • Page 31 SECTION 5: MAINTENANCE Trouble Shooting The GII is equipped with a self-diagnostic feature to aid in the repair and maintenance of the vendor. When servicing the vendor,pay close attention to the digital display. When the vendor door is openedthe electronics will begin displaying any error codes that are stored in memory.
  • Page 32 SECTION 5: MAINTENANCE DETAILEDERRORCODES AND CORECTIVEAcnoN ERROR PROBABLE CALSE AS DISPLAYED Check changer harness CCO (Changer Communication) ER-5 (Changer) connections. Replace necessary. Replace changer necessary. Replace controller tf problem still exists. tubE (Tube Sensor) Defective changer tube sensor board' (see Change Section. F.M.D.) icb (Inlet Chute Blocked) Clear...
  • Page 33 SECTION 5: MAINTENANCE ERROR DETAILEDERWQ CODES AND CORECTIVEACTON hOBAB1.E CAWE AS DISPtAYD No Digital Display; Transfomer not properly connected Check transformer connection. Vendor Lights On defective. Check power from transfomer to controller board. (See Inter- connect drawing, this section.) Replace if necessary.
  • Page 34 SECTION5: MAINTENANCE CORECIVE AcnoN hoaAUY CAWE Enne Compressor relay not operating Check by replacing relay. Compressor properly. Overheats Check and replace defective Condenser fars/compressor cooling fan not operating property. parts. Condenser clogged or dirty. Clean condenser. Correct wiring to supply re- Low vottage.
  • Page 35 SECTION 6: OPTIONAL EQUIPMENT G-ll Options Hand Held Computer (HHC) The G-II interfæes with the Direct Exchange/ Uniform Communicaüons (DEX/UCS) and DEX/UCS Compatible Computers (Æ{C). HHC may be used to program the G-II Vendor's vend price and (STS), as well as other pertinent WS and security infm•nation.
  • Page 36 EXPLODEDVIEWS SECTION 7: PARTNIBER QTY. DESCRPTm QTY. tru# PART NWBER DESCRPTD{ 72" Outer Door Assy., Refrigeration System Inner Door Assy., 79.5" Delivery Chute Sensor Inner Door Assy., 72" Chute Sensor Adaptor Vend Rack Assembly <095 Kit (Run 1300 and before) Nyliner Chute Sensor Adaptor Top Hinge, left...
  • Page 37 SECTION 7: EXPLODEDVIEWS (141552) 4 (142502) 5 17 (142508) 16 (815311) (143511) 6 (141552) (815312) (142508) QTY. DESCPTu DESC8PTM Hinge 905,002,001 BOIo,519.003 R Vandal Parel, 79.5" Nyliner Screw R Vandal ParE1, 72" Carriage Bolt Trim, Hat 190" Port Trim 015,019.001 Door Frame, 79.5"...
  • Page 38 EXPLODED VIEWS SECTION 7: a.' 45 N k 48 36 37 39 40 (iißlé 34 30'35 QTY. QTY. PARTNWBER PARTNINBER ITEM# DESCRPno« ITEM # DESCRPTM Ballast Assy., 79.5" Door Frame Ballast Assy., 72" Lamp Guard Screw Screws Changer Door Assy. latch Roller Bkt.
  • Page 39 SECTION7: EXPLODEDVIEWS PARTNEER DESCRPTN PMT NEER QTY. DESCRPTDN Logic Board Housing D095S30,003 Button I.Ægic Board Screw Point of Sale Window Panel/Front Logic Board Cover Control Panel/Rear Hamess, Phone Jæk Hamess, Display "T" Screw Hamess, Sel. Switch Screw Switch Hamess, Home Sens. Insulator Changer Harness Assy.
  • Page 40 SECTION 7: EXPLODEDVIEWS DESCRPTN PARTNEER Can Stop Port Trim Sign, 79.5" 845,545,001 Sign, 72" Port Spacer Port W/A Anti-theft plate Bolt G-11 Manual Page 39...
  • Page 41 SECTION 7: EXPLODEDVIEWS DESCRPTN PARTNIBER Top Inner Door Inner Door Bushing Nuts Cable Clamp Rivet Front Product Retainer Rivets Bushing Screws Latch Hinge, Btm., Inner Door Screws Port Door Port Door Frame Port Door Page 40 G-11 Manual...
  • Page 42 SECTION 7: EXPLODEDVIEWS 14 16 * DOOR ROLLER KIT #141 Includes #s 12, 13, 14, 15 & 16 PARTNWBER QTY. ITEM# DESCRPT)ON ITEM# DESCRPTn« PARTNI.UBER QTY. Support, Rack Roller Support, Rack Retainer Ring Rest Plate Roller Bracket Screw Roller Spacer Screws Keps Nut Cold...
  • Page 43 SECTION 7: EXPLODEDVIEWS DESCÆPTN PART NWBER Screws Grommet Evap. Fan Plate Evap. Motor Fan Blade Page 42 G-11 Manual...
  • Page 44 EXPLODEDVIEWS SECTION 7: 1123 PARTNINBER QTY. ITEM# DESCRPTm PARTNWBER QTY. DESCRPTN Vend Rack Assy. Chair & Actuator Assy. Rear Retainer Assy. Idler Shaft Bearing Retaining Ring Idler Sprocket Product Sumx»rtPivot Shaft Idler Springs Retainer, Pivot Shaft Double Pivot Assy. Screw Sensor Lever, Front Pivot Shaft...
  • Page 45 SECTION 7: EXPLODEDVIEWS PARTNWBER DESCRPTON Motor Assembly (Includes Item #s l, 2, 3, 4, 5789 10, & 11) Motor Cover Hamess Motor Bracket Home Sensor Assembly Screw Sprocket Screws Motor & Encoder G-11 Manual Page 44...
  • Page 46 SECTION 7: EXPLODEDVIEWS ..'hil PARTNWBER DESCRPTM ITEM# Heat Exchange Assembly Dryer Condenser Condenser Motor Assy. (Blade) (810,014,001) Screw Capstart Compressor Relay Overload Grommets Grommet Plug Clip Cold Control Screws Fan Shourd Assy. Evaporator Coil Page 45 G-11 Manual...
  • Page 47 SECTION 7: EXPLODED VIEWS SELECT PANEL ASSEMBLY - COKE DESCRPT)ON Pam NI.UER DESCRPTON PART NIBER Welded Assy.-79.5" Coke Security Shelf Welded Door Assy.-72" C(ke T Handle Housing FlushMount Pop-OutT-Handle T-Handle Bræe Assy. (Items 3, 4, 5, 6, 7 & 20) Lever Stop FlushMount T-Handle Only Coin Chute Assembly...
  • Page 48 • VANDAL-RÄTAM DOOR DESCRPTM Keps Nut - 1/4-20 Door w/a Coke 79 1/2" Wide D141SIO,003 Door w/a Coke 72" Wide Hoki-Down Angle A123505,003 D142S10,003 Control Panel - Coke 9 Select Decal Select Button Security Plate W/A Coin Cup Mounting Plate W/A A010535,003 Carriage Bolt, 1/4-20x1,Q't LG Validat(Y...
  • Page 49 Credits or replacements will be issued on warranty items if the proper procedures are followed: ROYAL VENDORS will pay shipping charges on all parts covered under this warranty when transportation has been made the most economical way. (Ex. within the continental U.S. regular ground UPS).