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Honeywell 16UI Series Installation Instruction
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Honeywell 16UI Series Installation Instruction

Honeywell 16UI Series Installation Instruction

I/o modules expansion modules and wiring adapter
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I/O Modules
EXPANSION MODULES AND WIRING ADAPTER
INSTALLATION INSTRUCTION AND COMMISSIONING GUIDE

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Summary of Contents for Honeywell 16UI Series

  • Page 1 I/O Modules EXPANSION MODULES AND WIRING ADAPTER INSTALLATION INSTRUCTION AND COMMISSIONING GUIDE...
  • Page 2 I/O MODULES CONTENTS Mounting Wiring Adapter on the DIN Rail ......21 General Safety Information ..........3 Protective End Cover ..............23 WEEE ....................3 Mounting Jumper Bars on the I/O Module Regulation (EC) No 1907/2006 ..........3 (only for DO relay variants) ............24 Removing the I/O Module from the DIN Rail ....25 Technical Specification ............
  • Page 3 GENERAL SAFETY The I/O module is used for the purpose of building HVAC control and is suitable for use only in non-safety controls INFORMATION for installation on or in appliances. Table 1. Safety Information as per EN60730-1 • When performing any work (installation, mounting, start-up), all manufacturer instructions and in Electric Shock SELV...
  • Page 4 I/O MODULES TECHNICAL SPECIFICATION Table 4. Operating Environment (Continued) RFI, EMI Commercial, light, industrial, Electrical Data residential environments Elevation Up to 13123 ft (4000 meters) from Table 2. Electrical Data sea level. Operating MTBF (Mean Time 11.5 years 19 to 29 Vac (50/60Hz) Voltage (AC) Between Failure) Operating...
  • Page 5 INTERFACES 16 Digital Inputs 8 Digital Outputs with HOA 8 Digital Outputs Channels 1 - 4 Channels 1 - 8 Channels 1 - 4 Channels 5 - 8 Channels 9 - 16 Channels 5 - 8 16 Universal Inputs 16 Universal I/O with HOA 16 Universal I/O Channels 1 - 8 Channels 1 - 8...
  • Page 6 I/O MODULES Table 6. I/O Module and Wiring Adapter Terminals Type Legend Signal Description Protocol Protocol DIP Switch (4-bit) Service LED Service status of the I/O module. Transmit and receive indication for RS485 RS485 LED communication. Ring LED Indicates the operational status of the I/O module. Auto button returns the selected channel to the Auto mode.
  • Page 7 Service Button I/O Module Part Numbers The I/O module has a physical service button to reset Table 7. I/O Module Part Numbers the device to factory default. In most cases, a factory reset can be achieved while Part Number Description keeping power on to the I/O module.
  • Page 8 I/O MODULES I/O Terminal Cover Labels CPO Studio and Niagara Workbench provide the option to print out I/O Terminal Labels. The printed labels include: • Model number of the IO module • Panel Bus port number • Controller name • I/O module address •...
  • Page 9 Supported Sensors (Sensor Scaling in the I/O Module) Table 8. Supported Sensors Type Sensor Model/Type Range Thermistor Temperature NTC2K ohm -49 to 125.6 °F (-45 to 52 °C) Input Temperature NTC3K ohm -34.6 to 240 °F (-37 to 115.5 °C) Temperature 10K3A1 -40 to 257 °F (-40 to 125 °C)
  • Page 10 I/O MODULES Table 8. Supported Sensors (Continued) Type Sensor Model/Type Range Current Outdoor Light Sensor LLS; 4 to 20 mA 0 to 8000 lux Input Outdoor Light Sensor LLS; 4 to 20 mA 0 to 20000 lux Pressure MLH050PSCDJ1235; 4 to 20 mA 0 to 50 psig Pressure MLH150PSCDJ1236;...
  • Page 11 I/O Characteristics Table 9. I/O Characteristics I/O Type Sensor Type Analog input • Software configurable as a Voltage Input, Current Input or as a Thermistor Input • Voltage Input: — 0 to 10 Vdc (Direct/Reverse) — 2 to 10 Vdc (Direct/Reverse) —...
  • Page 12 I/O MODULES Table 9. I/O Characteristics (Continued) I/O Type Sensor Type Digital Output • Supports a mix of low voltage and line voltage loads in the same I/O module. Channels 1-4 are Relay Block 1 and Channels 5-8 are Relay Block 2. Wire low voltage to Relay Block 1 and line voltage to Relay Block 2 or vice versa.
  • Page 13 IEC61558-2- compensation at 6. In the U.S.A. and Canada, NEC Class-2 trans- nominal load formers must be used. 110/230 Vac Table 11. Honeywell CRT Series Transformers (Europe) Rated output 1.3 A 2.5 A 4 A <113 current <113 °F...
  • Page 14 I/O MODULES I/O MODULE POWER CONSUMPTION Table 14. Plant controller & Wiring Adapter Resettable Fuse Current Rating vs Temperature Current Device Temperature Rating (A) -40 °F (-40 °C) -22 °F (-30 °C) -4 °F (-20 °C) -14 °F (-10 °C) Fig.
  • Page 15 I/O Module Basic Power Consumption Table 15. I/O Module Basic Current Consumption per I/O Module Basic Current Consumption I/O Module Types Input/Output Status Current @24VAC (A) Current @ 24VDC (A) IO-16UIO-S-S No channels enabled 0.31 IOD-16UIO-S-S IO-16UIIO-S-P IOD-16UIO-S-P IO-16DI-S-S No channels enabled 0.14 0.045 IO-16DI-S-P...
  • Page 16 I/O MODULES I/O Module Maximum Current Consumption Table 17. I/O Module Maximum Current Consumption per I/O Module Maximum Current Consumption from All Channels including the IO Module I/O Module Types Input/Output Status Current @24VAC (A) Current @ 24VDC (A) IO-16UIO-S-S All 16 Channels Configured as IOD-16UIO-S-S AO/DO (max 10V&20mA)
  • Page 17 Cable Specifications Power Supply Cable Specifications CAUTION The length of the power supply cable includes the length of Observe the precautions for handling the cables to connected modules. electrostatic devices. Table 19. Power Supply Cable Specifications Wiring Terminals Cross-sectional area The I/O modules features both screw-type terminals and push-in terminals.
  • Page 18 I/O MODULES Dimensions - I/O Module with HOA 4.13” 2.44” (105 mm) (62 mm) 1.77” 4.70” 4.33” (45 mm) (119.4 mm) (110 mm) 4.31” (109.5 mm) 2.66” 2.30” (67.5 mm) (58.5 mm) I/O Module Without HOA 4.13” 2.09” (105 mm) (53 mm) 1.77”...
  • Page 19 I/O MODULES MOUNTING Example 2: Both the communication bus and power are extended to an additional row of I/O modules on a separate DIN rail. The I/O modules can be mounted by snapping on the controller or mounted remotely. See the example diagrams Power to understand the local and remote mounting and its connections.
  • Page 20 Mounting Precautions Mounting the I/O Module on a Wall/Panel using DIN Rail I/O Modules and Wiring Adapter support both Horizontal and Vertical DIN rail mounting on a vertical surface. Do The I/O module mounts to the side of the controller. not mount on a horizontal surface.
  • Page 21 4. Hold the I/O module in an orientation such that the red clip is facing toward the DIN rail. 2. Remove the insulation 5mm from the wires’ end by using a stripping tool. Red Clip 3. Refer to the I/O Module Installation Guide (31- I/O Module 00589) for wiring connections and insert the wires into the auxiliary terminal blocks.
  • Page 22 I/O MODULES 3. Hold the wiring adapter in the position as shown For the left side mounting, mount the adapter in a way below. that the edge-hook of the adapter aligns with the axis of the edge-slot of the I/O module to attach and secure Edge-slot Edge-hook them together.
  • Page 23 Protective End Cover For the left side mounting, hold the Protective end cover (marked with L) in a way that the edge-hook of the cover The protective end cover comes factory installed on the aligns with the axis of the edge-slot of the I/O module, and controller.
  • Page 24 I/O MODULES Mounting Jumper Bars on the I/O Module (only for DO relay variants) The DO variants of I/O modules include two jumper bars in the carton. One jumper bar is used for the top row of terminals and the other is used for the bottom row of terminals. Each jumper bar connects the "IN" terminals internally. 1.
  • Page 25 Removing the I/O Module from the DIN Rail 1. Power off the I/O modules before proceeding. 2. Disconnect all the input/output terminals from the I/O module. 3. Remove the protective end cover if you are removing the last I/O module in the panel. Set the protective end cover aside.
  • Page 26 I/O MODULES Connection to I/O Modules Powered by Same Transformer 110VAC/230VAC 24VAC POWER 24V POWER 24V I/O Module I/O OModule Wiring Plant Controller Adapter RS485 A+B+C > 9.84”(3m) POWER 24V I/O Module I/O Module Wiring Protec ve Cover integrated Adapter RS485 with RS-485 Termina on Resistor Fig.
  • Page 27 Power supply via External Power Source 110VAC/230VAC 24VAC POWER 24V POWER 24V I/O Module I/O Module Wiring Plant Controller Adapter RS485 A+B+C > 9.84”(3m) 110VAC/230VAC 24VAC POWER 24V I/O Module I/O Module Wiring Protec ve Cover integrated Adapter RS485 with RS-485 Termina on Resistor Fig.
  • Page 28 I/O MODULES Auxiliary Terminal Block Terminals 110VAC/230VAC 24VAC MAX.4A CROSS CONNECTOR IO-JUMPER-4 I/O Module IOD-8DO/IO-8DO Modules Wiring … Adapter CROSS CONNECTOR IO-JUMPER-4 OPTIONAL AUX. TERMINAL BLOCK AUX-TRM-16 A2 A3 A4 A5 A6 A7 A8 B1 B2 B3 B4 B5 B6 B7 B8 MAX.12A FIELD DEVICE POWER SUPPLY...
  • Page 29 CONNECTION EXAMPLES Universal Input/Output (UIO Module) Channels 1-8 16UIO 16UIO-HOA IO1 C IO1 0 IO11 IO12 IO14 IO15 IO16 18 19 2 0 21 3 0 31 Digital output Channels 8-16 -Voltage output to power external relay (20mA max) -Protective Diode is recommeded Dry contact 0 to 10Vdc typical (40Vdc maximum) - Direct/Reverse Voltage input to protect the output...
  • Page 30 I/O MODULES Universal Input (UI Module) Channels 1-8 16UI 9 10 12 13 14 15 16 17 UI1 C UI2 C UI3 C UI4 C UI5 C UI6 C UI7 C UI8 C C UI9 C UI10 C UI11 C UI12 C UI13 C UI14 C UI15 C UI16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Channels 9-16 Dry contact 0 to 10Vdc typical (40Vdc maximum) - Direct/Reverse...
  • Page 31 Digital Input (DI Module) Channels 1-8 16DI 1 0 11 DI 1 C DI 2 C DI 3 D I4 DI 5 D I6 DI 7 D I8 DI 9 D I1 0 DI11 DI12 DI13 D I1 4 D I1 5 D I1 6 17 18 2 0 21...
  • Page 32 I/O MODULES Digital Relay Output Block 1 Channels 1-4 8DO-HOA 1 0 11 NO1 IN 1 IN 2 I N3 NC4 NO4 IN 4 DO REL nn nn nn DO REL NO8 NC8 Channels 5-8 Block 2 Maximum Total Load 12 A (across all channels) Maximum Inrush 7.
  • Page 33 DIP Switches Only use DIP switches 1, 2, 4, and 8 to set the Panel Bus address. DIP switches 16, 32, 64 and 128 are ignored for Panel Bus. Setting up the Address of the I/O Module • The Niagara controllers support 64 I/O modules in one All I/O modules have 2 two dip-switches.
  • Page 34 I/O MODULES Valid Address SW1 (1) SW2 (2) SW3 (4) SW4 (8) SW5 (16) SW6 (32) SW7 (64) SW8 (128) Value (Hex) (Panel bus) HOA (HAND-OFF-AUTO) Rotate the button dial to highlight a channel (box outline around the channel, see AO 4 on the above screen). After the desired channel is highlighted, a short press of the The HOA (Hand-Off-Auto) feature with back-lit LCD button dial allows the user to select the desired channel.
  • Page 35 Dial and Buttons Functions Select output channel Auto mode mode Manual DO 1 DO 2 DO 3 DO 4 DO 3 DO 3 DO 5 DO 6 DO 7 DO 8 Auto Auto Select output mode/state DIRECT DIRECT DO 3 DIRECT Output in Manual Output in Manual...
  • Page 36 I/O MODULES Channel Icons Description Table 22. Channel Icons Description Table 22. Channel Icons The unit of measure exceeds the allotted Description space on the Main Screen. Full unit can be seen on the Channel Screen. A box around the channel means the channel is selected.
  • Page 37 Switching a Channel to Auto Mode and Vice Versa 1. On the main screen, a hand symbol appears on the channel to indicate the channel is in manual mode. Fig. 19. Channel Screen - Auto Mode Selection 2. Rotate the dial to toggle between YES or NO. 3.
  • Page 38 I/O MODULES Manual Channel Configuration to indicate the actuator is moving. The flashing dot disappears once the actuator reaches the override The relevant main screen of the I/O device with chan- setting. nels with no values appears. For example, IOD- 5.
  • Page 39 MANAGING Safety Position Configuration FIRMWARE/CONFIGURATION In the event of a communication loss between the controller and the I/O module, the I/O module reverts to OF I/O MODULES the safety position that is setup in the tool. This includes options to follow the last state or a configurable value after a specified period of time.
  • Page 40 I/O MODULES LED PATTERNS All LED patterns are common to I/O modules. Table 23. LED Patterns Actual physical Channel Type Characteristics Value on the tools value I/O LED Indication Channel not configured 0-10V (direct) 100% Solid green with fixed intensity 0-10V (reverse) Solid green with fixed intensity...
  • Page 41 Main LED (On Dial) Table 24. Main LED LED behavior Visual Description Device is powered Off. Green-Yellow-Red cycling, Factory default. No application loaded / No Alternate Green, Yellow, Red configuration. in every 1.5 Second (0.2S on / 0.3S off) Green-Solid Power On, working properly, receiving data from the controller and connection is good.
  • Page 42 I/O MODULES RS485 LED Table 26. RS485 Communication LED LED behavior Visual Description Green - Solid Power On, working properly, receiving data from the controller and connection is good. Yellow - Solid RS485 communication frame error. Red-Solid Communication failed. Channel LEDs Universal Input Channel - Configured as AI Table 27.
  • Page 43 Digital Input Channel - UIO, UI and DI I/O Modules Table 29. DI Channel LED LED behavior Visual Description Not configured. Off = Inactive/Stopped Green-Solid On: Active Running. Pulse: solid green for high level, off for low level. If frequency is greater than 10Hz, then it will be solid green.
  • Page 44 SELV and transformers according to standard EN60742. To support SELV, all Honeywell external (CRT series) or internal transformers comply with standard EN60742. SAFETY AGAINST UNEXPECTED START-UP OF Earth grounding is therefore not recommended.
  • Page 45 Accessories Part Numbers These accessories are available by separate order. Table 32. Accessories Part Numbers Part Number Description TCVR-105-10 Terminal covers for 105mm size I/O modules - pack of 10. Each I/O module includes 2 terminal covers. Point name labels can be printed out from the CPO Studio Tool and Niagara tool and attached to the terminal covers.
  • Page 46 I/O MODULES Table 32. Accessories Part Numbers Part Number Description IO-JUMPER-4-10 4 pin relay output jumper - pack of 10. Connects 4 relay commons. Each DO relay module includes 2 jumpers. AUX-TRM-16-10 Auxiliary terminal block - 16 way - pack of 10 AUX-TRM-16.
  • Page 47 Table 33. Technical Literature (Continued) Title Product Literature Number Contents ComfortPoint™ Open Studio tool - User Guide en2b0001-ie10 Describes creating logical controllers, plants, data points, control logic, plant systems, facilities for the controller applications and download the configuration setting to controllers. ComfortPoint™...
  • Page 48 I/O MODULES By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to, the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys’ fees, arising out of, or resulting from, any modification to the literature by you.

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