Zline PCRT Series Installation Manual

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Installation Manual

RANGE TOPS

PCRT, PSRT, &

SRT MODELS

zlinekitchen.com

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Summary of Contents for Zline PCRT Series

Page 1 Installation Manual RANGE TOPS PCRT, PSRT, & SRT MODELS zlinekitchen.com...
Page 2 ZLINE Kitchen and Bath provides Attainable Luxury, where the kitchen and bath of your dreams is never out of reach. Through our unique designs and unparalleled quality, we’re dedicated to providing you an elevated experience in the heart of your home. With an endless selection of...
Page 3 ZLINE is fueled by a passion for innovation; A relentless pursuit of bringing the highest end luxury designs and professional features into everyone’s homes. Because we continually strive to improve our products, we may change specifications and designs without prior notice.
Page 4 TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ....1 Gas Safety ........1 Electric and Gas Safety .
Page 5 IMPORTANT SAFETY INSTRUCTIONS GAS SAFETY WARNING: If the information in these instructions is not followed exactly, a fire WARNING or explosion may result causing property damage, personal injury or death. • Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Page 6 IMPORTANT SAFETY INSTRUCTIONS AVERTISSEMENT : Le non-respect à la lettre de ces instructions peut causer AVERTISSEMENT un incendie ou une explosion, qui pourrait entraîner des dommages matériels, desblessures ou la mort • Ne pas entreposer ou utiliser d’essence ou tout autre liquide ou gaz inflammable à...
Page 7 IMPORTANT SAFETY INSTRUCTIONS WARNING: WARNING Never Operate the Top Surface Cooking Section of this Appliance Unattended. • Failure to follow this warning statement could result in fire, explosion, or burn hazard that could cause property damage, personal injury, or death. •...
Page 8 IMPORTANT SAFETY INSTRUCTIONS • Before beginning installation, please read and follow these important instructions for the safety of your home and the people living in it. • The manufacturer will not be responsible for any damage to property or to persons caused by incorrect installation, improper use of the appliance, or failure to heed the warnings listed.
Page 9 IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFETY ALERTS DANGER: When you see this symbol in the instructions, it indicates a hazardous situation which, if not avoided, could result in death or serious injury. DANGER WARNING: When you see this symbol in the instructions, it indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Page 10 IMPORTANT SAFETY INSTRUCTIONS Installation and service on this product must be performed by a qualified installer, servicer, or gas supplier. Ask the manufacturer to recommend a WARNING qualified technician and authorized repair service in your area. • Know how to shut off gas supply at the meter and disconnect the electrical power to the appliance at the circuit breaker or fuse box in case of an emergency.
Page 11 IMPORTANT SAFETY INSTRUCTIONS • If the appliance is used intensively for a long time, the effectiveness of the ventilation will have to be increased, for example by opening a window or increasing the power of the range hood operating above. •...
Page 12 IMPORTANT SAFETY INSTRUCTIONS COOKTOP SAFETY DANGER • Do not store items of interest to children in the cabinets above the appliance or on the back splash of appliance. • Children should not be left alone or unattended in the area where the appliance is in use. Do not allow children to climb, play, sit, or stand on or around any part of the appliance.
Page 13 IMPORTANT SAFETY INSTRUCTIONS • Pot/pan handles should be turned inward and not extend over surface burners. To reduce the risk of burns, ignition of flammable materials, and spillage due to unintentional contact with the pot/pan, the handle of the utensil should be positioned so that it is turned inward, and does not extend over adjacent surface burners.
Page 14 IMPORTANT SAFETY INSTRUCTIONS VENTILATION SAFETY WARNING • The appliance should have proper ventilation in order to keep the unit operating properly and maintain the temperature of immediate surroundings. Do not obstruct flow of combustion and ventilation air. • Observe all governing codes and ordinances, and check your local building codes as they may vary from the general rules outlined in this manual.
Page 15 BEFORE INSTALLATION GAS SUPPLY AND ELECTRICAL CONNECTION GAS SAFETY Explosion hazard conditions will exist unless you perform ALL of the following; failure to do so can result in death, explosion, or fire. DANGER • Use a new CSA International approved gas supply line. •...
Page 16 BEFORE INSTALLATION GAS SUPPLY NATURAL GAS: • This appliance is designed for use with natural gas or, after proper conversion, for use with liquid propane gas. • This appliance is factory set for use with natural gas. The model/serial rating plate has information on the types of gas that can be used.
Page 17 BEFORE INSTALLATION GAS CONNECTIONS • IMPORTANT: Do not apply pressure directly to the appliance manifold pipe when tightening supply connections. The manifold pipe should be held securely at the pressure regulator to prevent twisting. Hold the pressure regulator with a wrench during tightening, or the manifold pipe may be twisted and split and cause a dangerous leak.
Page 18 BEFORE INSTALLATION ELECTRICAL SAFETY ELECTRIC SHOCK HAZARD DANGER • Failure to follow these instructions can result in death, fire, or electrical shock. • Any additions, changes, or conversions required to properly operate this appliance must be made by a qualified service technician in accordance with the manufacturer’s instructions and all codes and requirements of the local governing authority.
Page 19 BEFORE INSTALLATION INCLUDED PARTS • Burner caps • Burner rings • Standard grates • Knobs • LPG orifices • Pressure regulator • AC plug TOOLS AND ADDITIONAL PARTS NEEDED (NOT INCLUDED) • Tape measure • Phillips-head screwdriver • Flat head screwdriver •...
Page 20 BEFORE INSTALLATION ADDITIONAL PARTS • Check local codes, consult your gas supplier, and check the existing gas/electrical supply prior to beginning the installation process. • See the “Electrical Safety” and “Gas Connection” sections of this manual for further information and guidance on the additional parts a qualified installer will need to perform this installation.
Page 21 BEFORE INSTALLATION Cooking Range DIMENSIONS AND CLEARANCES Side View Front View 30"–36" (762 mm–914 mm) to bottom of 13" ventilation hood (330 mm) 18" 26" (457 mm) (660 mm) opening width 7 1/2"–8 1/4" (191 mm–210 mm) cutout height Platform top view 4"...
Page 22 BEFORE INSTALLATION Installation PRODUCT SPECIFICATIONS Installation Installation Range Top Dimensions 30" (762 mm) models: Range Top Dimensions Range Top Dimensions 30 1/16" (763 mm) 30 1/16" (763 mm) 30 1/16" (763 mm) 27 1/4" (692 mm) 5 3/4" (147 mm) 27 1/4"...
Page 23 BEFORE INSTALLATION RECOMMENDED CABINET CUT-OUT DIMENSIONS Cut the opening in the countertop. To ensure accuracy, it is best to make a template for the opening. Make sure the sides are parallel and that rear and front cuts are exactly perpendicular to the sides. Observe all minimum clearances. RANGE SERIES WIDTH DEPTH...
Page 24 BEFORE INSTALLATION GAS RANGE TOP SPECIFICATIONS NOTE: Minimum clearance for back wall is 0" (0 mm) with backsplash (backguard) or high shelf. • If a range hood is installed above the range top, maintain a 30" (762 mm) minimum clearance between the range top and the bottom of the range hood. •...
Page 25 INSTALLATION GAS CONNECTION • While range tops come factory ready to operate on natural gas (NG), the appliance can be converted for use on liquid propane gas (LPG). When using this range top on liquid propane gas, the conversion must be made by a qualified installer before attempting to operate the range top on that gas.
Page 26 INSTALLATION GAS CONNECTION (CONTINUED) EXPLOSION HAZARDS WARNING • Please read ALL safety precautions on pages 1–10 before beginning installation. • Only use a CSA-approved gas supply line. • You must install an approved manual shut-off valve. • Securely tighten all connections if necessary to prevent gas leakage in the appliance or supply line.
Page 27 INSTALLATION GAS CONNECTION (CONTINUED) Only connect the gas line through the 1/2" or 3/4" (depending on model) fitting on the side of the pressure regulator, as outlined in the diagram on the WARNING following page. DO NOT attempt to connect gas by removing the regulator access cap —...
Page 28 Scr ew the regulator cap back into the regulator and INSTALLATION DO NOT over-tighten (see Figures 12 and 13). GAS CONNECTION (CONTINUED) SAFETY AND EXPLOSION HAZARDS DANGER • Check alignment of control knob valves. A misalignment could result in a gas leak CGR30/HGR30/SGR30 and at the valve.
Page 29 • SRT48 series ranges: ”SDP-LPOK48 Liquid Propane Gas (LPG) Orifice Kit for CDR48-A1/RA48-A2/RT48-A2/SRT48/SDR48-A1 Series ” • PCRT30/PSRT30 series range tops: “ZLINE Liquid Propane Gas (LPG) Orifice Kit for PCRT30-A1/ PSRT30-A1/PCDR30-A1/PSDR30-A1 Series (PSDP-LPOK30)” • PCRT36/PSRT36 series range tops: “ZLINE Liquid Propane Gas (LPG) Orifice Kit for PCRT36-A1/ PSRT36-A1/PCDR36-A1/PSDR36-A1 Series (PSDP-LPOK36)”...
Page 30 INSTALLATION LIQUID PROPANE CONVERSION (CONTINUED) IMPORTANT SAFETY MEASURES WARNING • The conversion must be performed by a qualified service technician in accordance with the kit instructions and all local codes and requirements. • When the appliance is converted for liquid propane gas, the LPG gas supply is required to provide a minimum of 2.5 kPa/10"...
Page 31 INSTALLATION LIQUID PROPANE CONVERSION (CONTINUED) WARNING WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
Page 32 Manifold pressure should be checked on the range top by the technician using their own manometer and a ZLINE-provided test point adapter with tubing as outlined in below (the figure shows an SRT36 series range; the procedure is the same for all models, with the...
Page 33 INSTALLATION LIQUID PROPANE CONVERSION (CONTINUED) PCRT30/PSRT30 & PCRT36/PSRT36 SERIES RANGES - CHECKING PRESSURE 1. Ensure gas and electrical supply is turned off. 2. Using a Philips head screwdriver, remove the 4 screws holding the protective cover from the regulator. 3. Using a Philips head screwdriver, remove the screw from the regulator test point. 4.
Page 34 INSTALLATION LIQUID PROPANE CONVERSION (CONTINUED) PCRT48/PSRT48 SERIES RANGES - CHECKING PRESSURE 1. Ensure gas and electrical supply is turned off. 2. Using a #5 Allen wrench, remove the screw from the test point. 3. Install the provided test point adapter using a wrench, be sure not to cross thread or over tighten.
Page 35 INSTALLATION Reverse the r et 30" and 36" (762 mm and 9 LIQUID PROPANE CONVERSION (CONTINUED) , authorized gas company personnel, and 48" (1219 mm) mod Disconnect electrical power to the appliance before servicing. Failing to do so may result in death, fire, or electrical shock. DANGER located on the bottom right hand corner underneath ADJUSTING THE REGULATOR PRESSURE...
Page 36 Installation INSTALLATION Unscr ew the regulator cap with a wrench (see Figure Installation LIQUID PROPANE CONVERSION (CONTINUED) Unscr ew the regulator cap with a wrench (see Figure Remove r 30" and 36" (762 mm and 914 mm) models Installation Remove r 48"...
Page 37 INSTALLATION Installation STEP 5 (Continued) LIQUID PROPANE CONVERSION (CONTINUED) Gas Conversion CHANGING BURNER ORIFICES Changing Burner Nozzles WARNING: • After removing the burner grates, burner caps, and burner spreads, use a 7 mm nut Save the natural gas oriﬁces removed from the INSTALLATION TIP: To prevent any omissions, remove ALL existing Natural Gas nozzles before appliance for possible future conversions to natural...
Page 38 INSTALLATION LIQUID PROPANE CONVERSION (CONTINUED) Installation ORIFICE NUMBERS STEP 5 (Continued) Gas Conversion INSTALLATION TIP: To prevent any mistakes during the conversion, remove ALL existing Changing Burner Nozzles Installation natural gas orifices first before replacing them with the LPG orifices. Installation INSTALLATION TIP: To prevent any omissions, remove ALL existing Natural Gas nozzles before...
Page 39 Installation Installation Installation STEP 5 (Continued) INSTALLATION STEP 5 (Continued) STEP 5 (Continued) Gas Conversion Gas Conversion Gas Conversion Changing Burner Nozzles Changing Burner Nozzles INSTALLATION TIP: To prevent any omissions, Changing Burner Nozzles remove ALL existing Natural Gas nozzles before LIQUID PROPANE CONVERSION (CONTINUED) replacing them with the LP nozzles.
Page 40 0.94 1.36 Broil 1.42 0.94 INSTALLATION Oven 2.13 Installation Installation Figure 15A Installation STEP 5 (Continued) STEP 5 (Continued) STEP 5 (Continued) LIQUID PROPANE CONVERSION (CONTINUED) Gas Conversion Gas Conversion 0.94 Gas Conversion Changing Burner Nozzles INSTALLATION TIP: To prevent any omissions, Changing Burner Nozzles Burner Changing Burner Nozzles...
Page 41 Installation STEP 5 (Continued) Installation INSTALLATION Gas Conversion STEP 5 (Continued) Installation Changing Burner Nozzles Gas Conversion INSTALLATION TIP: To prevent any omissions, STEP 5 (Continued) remove ALL existing Natural Gas nozzles before replacing them with the LP nozzles. Changing Burner Nozzles INSTALLATION TIP: To prevent any omissions, Gas Conversion diameter printed on the body.
Page 42 Installation STEP 5 (Continued) Installation INSTALLATION Gas Conversion STEP 5 (Continued) Installation Changing Burner Nozzles Gas Conversion INSTALLATION TIP: To prevent any omissions, STEP 5 (Continued) remove ALL existing Natural Gas nozzles before replacing them with the LP nozzles. Changing Burner Nozzles INSTALLATION TIP: To prevent any omissions, Gas Conversion diameter printed on the body.
Page 43 1.79 1.16 1.36 Broil 1.42 0.94 INSTALLATION Oven 2.13 Installation STEP 5 (Continued) Figure 15A Installation Gas Conversion STEP 5 (Continued) Installation Changing Burner Nozzles Gas Conversion LIQUID PROPANE CONVERSION (CONTINUED) INSTALLATION TIP: To prevent any omissions, STEP 5 (Continued) remove ALL existing Natural Gas nozzles before 0.94 replacing them with the LP nozzles.
Page 44 INSTALLATION MANUAL FLAME ADJUSTMENT SRT SERIES MODELS • Each range includes a flame adjustment feature if burners experience irregular flame sizes or are too yellow or orange in color. Ranges are designed to ensure flames are set at appropriate levels. Should an adjustment be needed, follow these steps: •...
Page 45 INSTALLATION MANUAL FLAME ADJUSTMENT PCRT/PSRT SERIES RANGES • Each range includes a flame adjustment feature if burners experience irregular flame sizes or are too yellow or orange in color. Ranges are designed to ensure flames are set at appropriate levels. Should an adjustment be needed, follow these steps: •...
Page 46 INSTALLATION INSTALLING PARTS BURNER SPREADS AND CAPS • After unpacking the range top, set the cast iron grates aside and remove the burner spreads and caps from the parts storage location under the grates. • Place each spread on the appropriate burner by making sure the hole fits over the white metal electrode spark tip.
Page 47 setting (SIM) for gentle simmering (620 BTU/hr). Use the Incorrectly or incompletely assembled burners may SIM setting for melting chocolate and butter, cooking rice and delicate sauces, simmering soups and stews, and keeping cooked food hot. Never leave the appliance unattended when in use. over, make sure you clean the affected burners before INSTALLATION Boil over causes smoking and greasy spills that may...
Page 48 INSTALLATION SRT48 SERIES RANGE TOP KNOBS (8 TOTAL) Individual burner knobs go on each side. Burner Knobs (6) Dual Function Knobs (2) PCRT30/PSRT30, PCRT36/PSRT36, & PCRT48/PSRT48 SERIES RANGE TOP KNOBS Dual Function Knob...
Page 49 INSTALLATION FINISH INSTALLATION 1. After your gas connection is properly installed, plug the range top’s NEMA 5-15 electrical cord into a properly grounded 3-prong outlet. The electrical socket must be easily accessible with the appliance installed. In all cases, the power supply lead must be positioned so that it does not reach a WARNING temperature of 122 °F (50 °C) above the room temperature at any point.
Page 50 WARRANTY COVERAGE ZLINE Kitchen and Bath (“ZLINE”) range tops have a one year parts and service warranty and a limited lifetime warranty on burners, which includes parts and labor for spark tips. ZLINE warranty periods begin from the original date of product delivery and solely cover the original purchaser of the product, delivered new and in its original carton.
Page 51 If a product qualifies within the service window provided under these warranty terms, and ZLINE is unable to repair the product or a defective part of the product after a reasonable number of attempts, ZLINE reserves the right to offer to replace the defective part or the...
Page 52 Always check the ZLINE website for the most up-to-date version of its product manuals: www.zlinekitchen.com/pages/manuals. Do not install or operate any ZLINE product if it has missing or broken parts or if it arrives damaged due to shipping. If ZLINE products arrive damaged, contact ZLINE Customer Experience at 1-614-777-5004 for help.
Page 53 Conforms to: ANSI STD Z21.1-2018 SKU: SRT36 Certiﬁed to: CSA STD 1.1-2018 Household Cooking Model No.: SRT36 Gas Appliances. Brand: ZLINE Kitchen and Bath Intertek Date: Month Year 4002621 Do not store or use a gasline liquid propane cylinder or other...
Page 54 1-614-777-5004 or visit www.zlinekitchen.com/contact to utilize our online Customer Experience Portal. Scan the QR code to view the most up-to-date version of our Installation Manual and User Manual. Need to purchase a part or accessory for your ZLINE product? Visit www.zlineparts.com, ZLINE’s official parts distribution partner.
Page 55 2.2.1 zlinekitchen.com 1-614-777-5004 contact@zlinekitchen.com...

This manual is also suitable for:

Psrt seriesSrt seriesSrt30 seriesSrt36 seriesSrt48 seriesPcrt30 series ... Show all