Diamond Tanong ECO COOL II Operating Manual

Systemic misting machine

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ECO COOL II
Systemic Misting Machine
Operating Manual

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Summary of Contents for Diamond Tanong ECO COOL II

  • Page 1 ECO COOL II Systemic Misting Machine Operating Manual...
  • Page 3: Table Of Contents

    Directory 1. GENERAL INFORMATION ............1 2. SPECIFICATION ................ 2 2.1 Dimensions ................ 3 2.2 Identifying the Components ..........4 2.3 Part drawing ..............5 2.4 Part list ................5 3. Quick Set-up ................8 3.1 Installation ................. 8 3.2 A Framework Diagram of ECO II ........10 3.3 Infrared Transmission Remote Control Guide ....11 4.
  • Page 4: General Information

    1. GENERAL INFORMATION This manual provides you with the information for proper use and maintenance of the misting pump. Please, carefully follow the instructions provided. The manufacturer / supplier is not liable for any damage to people or goods, or to the system itself, if the equipment is used differently from as described in this manual.
  • Page 5: Specification

    2. SPECIFICATION ECO Cool Ⅱ ECO Cool Ⅱ Systemic Misting Machine Model Max. operating 1000 psi / 70 bar pressure ECO-cool 1 1.3 L/min ≒16 PCs (0.15mm nozzle) 1/3 Hp  ECO-cool 2 2.5 L/min ≒31 PCs (0.15mm nozzle) 1/2 Hp ...
  • Page 6: Dimensions

    2.1 Dimensions SR-03-300-08 V4.0 - 3 -...
  • Page 7: Identifying The Components

    2.2 Identifying the Components Description of parts LCD control Panel Pressure Gauge Flip handle PH 1/4 Connector, Outlet Sensor for Temp. & Humidity Quick Coupling, Inlet Power Cable with Plug 5” Inlet Water filter Description of parts Power Cable Port Overload protector Main Power Button SR-03-300-08 V4.0...
  • Page 8: Part Drawing

    2.3 Part drawing 2.4 Part list Pos. Parts NO. Parts Name Quantity 2A-05-0234 NS2 pump 2A-05-0333 NS3 pump 2A-05-0533 NS5 pump 06-17-0006 Pressure gauge 059-C405-001 Joint 06-05-0503 Joint A16-IMS9-002 Electromagnetic valve 11-01-0031 Electric wire set 06-05-1601 Joint 03-01-0021A Frame ( Cover ) 059-C183-028 Joint 059-C183-029...
  • Page 9 Pos. Parts NO. Parts Name Quantity 059-C405-001 Joint 06-05-0503 Joint A16-IMS9-003 Electromagnetic valve 059-C203-002 Joint 06-02-8001 06-05-8002 Joint 04-06-0004 Packing 059-C207-002 Joint 034-0043-000 Clamp A03-P002-300 Transparent hose A14-C004-011 Delivery hose 06-18-0007 Switch 059-C210-001 Joint 120-1218-000 O-ring 145-0104-002 Washer 06-10-0008 Anti-vibration mount 06-10-0002 Anti-vibration mount 146-0600-003...
  • Page 10 Pos. Parts NO. Parts Name Quantity 059-COM0-001 Quick Connector Hose Fast Fitting A16-IMS9-020 Filter element A16-IMS9-016 Filter cover 059-C207-002 Joint A16-IMS9-024A Fixed plate 145-0104-002 Washer 142-0600-004 Screw 148-0508-001 Screw 018-A000-004 Anti-vibration mount 145-0800-001 Washer 140-0800-003 Screw 11-10-0010 Rubber sleeve 11-14-0025 Control panel 140-0400-005 Screw...
  • Page 11: Quick Set-Up

    3. Quick Set-up 3.1 Installation 3.1.1 Unpack the machine 3.1.1.1 Remove the Eco Cool II from the box, and verify all accessories present. 3.1.1.2 Check the machine to see if there is any damage. 3.1.2 Install the water supply 3.1.2.1 Connect the water inlet connector, lock the water inlet ring, and check whether it is indeed fixed.
  • Page 12 3.1.3 Connect the outlet 3.1.3.1 Connect the PH 1/4”high pressure hose to the PH 1/4”outlet connector fitting on the machine. 3.1.3.2 The outlet port has an extra vent cock. It is used to vent the air kept inside the pump, so the pump can reach its operating pressure quickly.
  • Page 13: A Framework Diagram Of Eco Ii

    3.2 A Framework Diagram of ECO II A Framework Diagram of Misting System Power Cable Eco Cool II Misting Machine Water Supply Hose Nozzle Circuit SR-03-300-08 V4.0 - 10 -...
  • Page 14: Infrared Transmission Remote Control Guide

    3.3 Infrared Transmission Remote Control Guide Function Key Description of an Infrared Transmission Remote Control START button STOP button 3.3.1 Attach the provided remote control seat onto a wall or other fixed point by screwing it properly. 3.3.2 Remove the plastic cover on the back of the remote control unit.
  • Page 15: Operation Instruction

    4. Operation Instruction It indicates that an unfair use can cause possible death or sustain serious injury. It indicates that an unfair use may highly cause possible death or sustain serious injury. It indicates that an unfair use may highly wound the user and/or damage the product, also is possible to bring out an unpredictable event.
  • Page 16: Caution

    4.3 CAUTION 4.3.1 Do not operate the machine under 0 degrees Celsius, unless anti-freezing agent is applied. 4.3.2 Before starting the machine, please check whether lubrication oil inside the pump is sufficient or not. 4.3.3 Apply only the power source with correct electrical voltage (V), frequency (Hz) and adequate current volume according to machine’s specification.
  • Page 17: Operating

    5. Operating 5.1 Circuit logic diagram The magnetic switch will shut down automatically if the power is overloaded. The controller will be in standby mode and avoid any output immediately while switch on the power. It will be functioning again after the problem has been fixed. 5.2 The Specification of the PCB Electric Control Box 5.2.1 Adaptable power source include AC 100V-240V, 50Hz or 60 Hz.
  • Page 18: Guide Of Function Keys On The Control Panel

    5.3 Guide of Function Keys on the Control Panel Guide of Function Keys ON. / OFF for Humidity Control Main Power RUN / STOP the Mode Change machine Button Temperature Enter Selected Control Mode Mist Activated Up Button for Time Setting Operating button Rest Time Setting...
  • Page 19: Introduction Of The Lcd Monitor

    5.4 Introduction of the LCD Monitor Introduction of the LCD Monitor Week Schedule Display Celsius / Fahrenheit Display the Mode Selected Numerical Value(Humidity/Time) Display for 1st Time Interval Humidity display Display When Breakdown & Display for 2nd Time Interval Maintenance Required Display during Running Insufficient Water Supply Display when Stop...
  • Page 20: How To Operate The Misting Controller

    5.5 How to Operate the Misting Controller 5.5.1 Remote Controller, Buzzer, Function key Description 5.5.1.1 Push one time => Shot down LCD, all function stop, and RY3 will not stop until all procedure finish. 5.5.1.2 In any case when power on, press "Run-Key" on remote control to activate the machine.
  • Page 21 5.5.5 MODE-Key Description 5.5.5.1 When the machine is running, this key does not work. 5.5.5.2 When the machine is in the status of STOP/STAND BY, the user can push the MODE key and revolve the mode in 1 → 2 → 3 → 4 → 5 → 6 → 1 sequence. 5.5.6 ENTER-Key, UP-Key, DOWN-Key Description Select the right function key to set up mode/function, push UP-key and/or DOWN-key...
  • Page 22 5.5.8 HUMIDITY-KEY:( The default set is off ) 5.5.8.1 When the machine is in status, push the key one time and activate/ disable humidity monitoring function. Push the HUMIDITY- key and revolve the mode in Activate humidity monitoring → disable humidity monitoring→ activating humidity monitoring sequence. 5.5.8.2 The LCD display the humidity monitoring function as below:...
  • Page 23 5.5.9 MIST-KEY 5.5.9.1 When the machine is in status, select mode 4 to set the mist time. 5.5.9.2 Set “Minute” by pushing UP or DOWN keys. :00 → 01 …→ 57 → 58 → 59 Press  :59 → 58 …→ 02 → 01 → 00 Press ...
  • Page 24 5.5.10.4 The REST key will light up to show misting interruption. 5.5.10.5 Press REST key one time or wait for 15 seconds to confirm and quit the setting. 5.5.10.6 The default value is 【One minute】and 【Zero second】. TIME-KEY -The default value is【One minute】and 【Zero second】 5.5.11 5.5.11.1 No matter the machine is running or stop, the LCD will show the real time when user press...
  • Page 25 5.5.13 MODE 5 Weekly Cycle Setting: 5.5.13.1 When the machine is in status, press key for at least 3 seconds to set the weekly cycle. 5.5.13.2 Set demand period (2 periods a day, totally 14 periods per week) by pushing UP or DOWN keys.
  • Page 26 5.5.13.10 The setting RUN and STOP data will not be saved until both options are set. Any time, when users press TIME key or wait for 15 seconds without setting new value during the setting procedure, the system will neglect current setting. In order to save current setting, the time of weekday’s RUN and STOP must be set completely.
  • Page 27 5.5.14 Insufficient Water Supply Warning 5.5.14.1 When water supply is insufficient, the warning icon , will flash. The buzzer call one time for 0.5 second. The system for standing by. 5.5.14.2 In order to relieve the WARNING, please check and eliminate the insufficient- water-supply condition.
  • Page 28: Trouble Shooting

    6. Trouble Shooting Before troubleshooting, please turn off the power before performing maintenance work to prevent electric shock. Problem Probable Cause Solution  The misting nozzle get blocked.  Clean the nozzle, if it doesn’t work, change the nozzle.  Air exist in the pipe line. ...
  • Page 29: Maintenance

    7. Maintenance 7.1 Periodic Check and Inspection Period Items Before 50hr 100hr 200hr 300hr operation Main Machine Structure Check All Components Tightened ◆ ◆ Check Water Line without Leakage ◆ ◆ ◆ ◆ Check Pump Oil without leakage Abnormal Sound and Vibration Check ◆...
  • Page 30: The Procedure For Oil Change

    7.2 The Procedure for Oil Change In order to avoid any possibility of getting electric shock, please power off the machine before doing any maintenance or inspection. Without regular maintenance and failure to change the oil  regularly or replace the oil that does not meet the requirements, will cause damage to the machine parts or shorten the service life.
  • Page 31 7.2.6.2 Prepare a vessel to collect aged oil before open drain cock in the bottom of the pump. 7.2.6.3 Close the drain cock, then add oil through refill hole. 7.2.6.4 Tighten the refill screw. 7.2.7 After maintenance, Please recheck all bolts, screws and connectors are all tighten and fixed firmly.
  • Page 32: The Procedure Of Changing Filter Cartridge

    7.3 The Procedure of Changing Filter Cartridge  Please check the inlet water filter every 500 running hours or every three months.  Change the filter cartridge if the filter get blocked or is too dirty.  If the user adds one more filter himself, the manufacturer recommend that change the first filter cartridge (from water faucet side) every three months and six months for the second one.
  • Page 33: The Time To Change Oil And Attention

    7.4 The time to change oil and attention Question Reason Method  For changing the oil, it should follow the regulation of using  Change oil regularly or hour or regular interval. Overdue whichever occurs first. (see or expired will cause components Chapter 7.5) damage because of lack of lubricity.
  • Page 34 Question Reason Method  1.1 Please select the oil with 1. The interval between the adequate viscosity according to highest and the lowest workplace environment in order temperature will directly to have best lubricity and affect the liquidity and protection. (see Chapter 7.6) lubricity of oil.
  • Page 35: Oil Changing Interval

    7.5 Oil Changing Interval (hours or months Oil Type Above VG68 Above VG68 Above VG68 Interval Semi synthetic Remark Mineral base synthetic base base Frequency  First time use is for component running in 50 hr. 50 hr. 50 hr. First time use period result in scraps.
  • Page 36: Oil Selection

    7.6 Oil Selection Please select the oil with adequate viscosity according to workplace environment in order to have best lubricity and protection. SR-03-300-08 V4.0 - 33 -...
  • Page 37 SR-03-300-08 V4.0 - 34 -...
  • Page 38: Warranty

    8. Warranty Please read the Operating manual carefully before use. Warranty content:If the original parts that constitute the product are not suitable in terms of materials and manufacturing, please apply for warranty in accordance with the period and conditions indicated in this manual. Warranty is based on the exchange or repair of parts, and the unsuitable parts removed will be owned by Tanong Precision Technology Co., Ltd.
  • Page 39 Quality Assurance Certificate Name: Systemic Misting Machine Model: ECO COOL Ⅱ Serial Number: Date Month Year Date of purchase: 1. This product is made through strict quality management and inspection process. 2. When there is an abnormality in this product, free after-sales service can be obtained within 1 year after installation.
  • Page 40 Except for commentaries or academic purposes, neither full manual nor partial segment of the document are allowed to be quoted and/or duplicated without any writing permission from TANONG TAIWAN. TANONG reserves the right to make changes to products, specifications, and this manual without notice.

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