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CyberPower RT33010KE User Manual
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CyberPower RT33010KE User Manual

CyberPower RT33010KE User Manual

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User's Manual
RT33 10/15/20/25/30KE

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Summary of Contents for CyberPower RT33010KE

  • Page 1 User’s Manual RT33 10/15/20/25/30KE...
  • Page 3 Contents Contents SAFETY PRECAUTIONS ........................1 ........................ 1 AFETY ESSAGE EFINITION ..........................1 ARNING ABEL ..........................1 AFETY NSTRUCTION & I ..........................2 NSTALL & O ..........................2 EBUG PERATE & R ......................2 AINTENANCE EPLACEMENT ..........................3 ATTERY AFETY ............................
  • Page 4 Contents 4.2.5 S ......35 WITCHING THE INTO ORMAL ODE FROM AINTENANCE YPASS 4.3 B ........................ 36 ATTERY AINTENANCE 4.4 I ................. 36 NSTALLATION OF ARALLEL PERATION YSTEM 4.4.1 P ....................36 ARALLEL SYSTEM DIAGRAM 4.4.2 P ....................36 ARALLEL SYSTEM SETTING CHAPTER 5 MAINTENANCE ......................
  • Page 5 Safety Precautions Safety Precautions This manual contains information concerning the installation and operation of Tower UPS. Please carefully read this manual prior to installation. The Tower UPS cannot be put into operation until it is commissioned by engineers approved by the manufacturer (or its agent).
  • Page 6 Safety Precautions Move & Install  Keep the equipment away from heat source or air outlets.  In case of fire, use dry powder extinguisher only, any liquid extinguisher can result in electric shock. Danger  Do not start the system if any damage or abnormal parts founded. ...
  • Page 7 Safety Precautions Battery Safety  All the battery maintenance and servicing procedures involving internal access need special tools or keys and should be carried out only by trained personnel.  When connected together, the battery terminal voltage will exceed 400Vdc and is potentially lethal. ...
  • Page 8 Safety Precautions ⚫ If electrolyte comes into contact with the skin, the affected area should be washed immediately with water. Disposal  Dispose of used battery according to the local instructions Warning RT33 10/15/20/25/30KE User’s Manual...
  • Page 9 Chapter 1 Product Introduction Chapter 1 Product Introduction The series rack-mountable UPS using on-line double conversion design and DSP based digital control. It supplies stable and uninterrupted power for the important load. It can eliminate the power supply surge, instantaneous high/low voltage, harmonic and frequency offset pollution, to provide high quality electrical energy to customers.
  • Page 10 Chapter 1 Product Introduction 1.2.1 Normal Mode The inverter of power modules continuously supplies the critical AC load. The rectifier/charger derives power from the AC mains input source and supplies DC power to the inverter while simultaneously FLOAT or BOOST charging its associated backup battery. Fig.1-2 Normal mode operation diagram 1.2.2 Battery Mode Upon failure of the AC mains input power, the inverter of power modules, which obtain...
  • Page 11 Chapter 1 Product Introduction 1.2.3 Bypass Mode If the inverter overload capacity is exceeded under Normal mode, or if the inverter becomes unavailable for any reason, the static transfer switch will perform a transfer of the load from the inverter to the bypass source, with no interruption in power to the critical AC load. Should the inverter be asynchronous with the bypass, the static switch will perform a transfer of the load from the inverter to the bypass with power interruption to the load.
  • Page 12 Chapter 1 Product Introduction 1.2.4 Maintenance Mode (Manual Bypass) A manual bypass switch is available to ensure continuity of supply to the critical load when the UPS becomes unavailable e.g., during a maintenance procedure. (See Fig.1-5). Fig.1-5 Maintenance mode operation diagram Danger During Maintenance mode, dangerous voltages are present on the terminal of input, output and neutral, even with all the modules and the LCD turned off.
  • Page 13 1.3 UPS models and configurations 1.3.1 UPS model The configuration table for UPS is shown in Table 1.1: Table 1.1 UPS model table Model Name Description RT33010KE 10kVA/10kW long backup RT33015KE 15kVA /15kW long backup RT33020KE 20kVA /20kW long backup...
  • Page 14 Chapter 1 Product Introduction 1.4 Appearance and Configuration 1.4.1 Appearance The appearance of the UPS is shown in Fig. 1-7: Fig.1-7 UPS Outlook Note: Non-professionals are forbidden to open the case cover, otherwise there may be an electric shock hazard 1.4.2 Configuration Operation display panel: The UPS front panel unit is shown in Fig.1-7.
  • Page 15 Chapter 2 Installation Instruction Chapter 2 Installation Instruction This chapter introduces UPS installation include unpacking and inspection, main Cabinet Installation, cables connection. 2.1 Unpacking and Inspection 1) Unpack the packaging and check the package contents. The shipping package contains: ● UPS * 1 Unit ●...
  • Page 16 Chapter 2 Installation Instruction 2.3 Main Cabinet Installation Two installation modes are available: Tower installation and Rack installation, depending on available space and user considerations. You can select an appropriate installation mode according to the actual conditions. 2.3.1 Tower Installation Various installation configurations are available: single UPS, single UPS with single or multiple battery cabinets.
  • Page 17 Chapter 2 Installation Instruction 2.3.2 Rack Installation Battery cabinets must be installed firstly because battery cabinets are too heavy. And two or more installation personnel are required to install them at the same time. Please install them from bottom to top. 1) Install the guide rail 2) Put the UPS and battery cabinet on the guide rail, fix the units to the service rack, shown as Fig.2- Fig.2-3 Rack Mounted Installation...
  • Page 18 Chapter 2 Installation Instruction 2.5 Power Cables 2.5.1 Specifications The UPS power cables are recommended in Table 2.1. Table 2.1 Recommended cables for power cables RT33010KE Contents Main Input Bypass Input Output Battery BAT+ BAT- Phase 19 19 19 15 15 Current（A）...
  • Page 19 Cables crimped OT terminal 4.9Nm 2.5.3 External breakers specifications UPS external air breaker recommendations are shown in Table 2.3. Table 2.3 UPS external breaker recommendation Model Name Input Bypass Output Battery RT33010KE 32A/3P 32A/3P 32A/4P DC 40A/3P RT33015KE 40A/3P 32A/3P 32A/4P DC 63A/3P...
  • Page 20 Chapter 2 Installation Instruction Note: mL1, mL2, mL3 standard for Main input phase L1, L2 and L3; bL1, bL2, bL3 standard for Bypass Input phase L1, L2 and L3. Attention The operations described in this section must be performed by authorized electricians or qualified technical personnel.
  • Page 21 Chapter 2 Installation Instruction 2.6.1 Dry Contact Interface Dry contact interface includes port J2-J9 and the functions of the dry contact are shown in Table 2.4. Fig.2-6 Dry contact interface Table 2.4 Functions of the port Port Name Function J2-1 TEMP_BAT Detection of battery temperature J2-2...
  • Page 22 Chapter 2 Installation Instruction Interface of Battery and Environmental Temperature Detection The input dry contact J2 and J3 can detect the temperature of batteries and environment respectively, which can be used in environment monitoring and battery temperature compensation. Interfaces diagram for J2 and J3 are shown in Fig.2-7, the description of interface is in Table 2.5. Fig.2-7 J2 and J3 for temperature detecting Table 2.5 Description of J2 and J3 Port...
  • Page 23 Chapter 2 Installation Instruction BCB Input Port The default function of J6 and J7 are the ports of BCB. The port diagram is shown in Fig.2-9, and description is shown in Table 2.7. +24V +24V +24V J6-2 J6-1 Fig.2-9 BCB Port Table 2.7 Description of BCB port Port Name...
  • Page 24 Chapter 2 Installation Instruction General Alarm Output Dry Contact Interface The default function of J9 is the general alarm output dry contact interface. When one or more warnings are triggered, an auxiliary dry contact signal will be active via the isolation of a relay. The interface diagram is shown in Fig.2-11, and description is shown in Table 2.9.
  • Page 25 Chapter 3 LCD Panel Chapter 3 LCD Panel This chapter introduces the functions and operator instructions of the operator control and display panel in detail, and provides LCD display information, including LCD display types, detailed menu information, prompt window information and UPS alarm information. 3.1 Control and Operation Panel The operation control panel of UPS is located on the front panel of the case.
  • Page 26 Chapter 3 LCD Panel 3.2 LCD Screen After the monitoring system starts self-test, the system enters the home page, following the welcome window. The home page is shown in Fig.3-2. The system home page description is shown in Table 3.2: Fig.3-2 Home page Table 3.2 description of system home page component Number...
  • Page 27 Chapter 3 LCD Panel 3.3 Main menu The main menu includes Cabinet, Data, Setting, Log, Operate and System and it is described in details below. 3.3.1 Home Touch “Home” icon and the system enter the page of the Data, as it is shown in Fig.3-2. 3.3.2 Data Touch “Data”...
  • Page 28 Chapter 3 LCD Panel The output data page displays the output voltage of each phase, the output frequency, the output current, the output power factor, the rated output voltage and the frequency Fig.3-6 data display page (output data) The load data page displays each phase output load percentage, the load power, the load active power, and the load reactive power.
  • Page 29 Chapter 3 LCD Panel 3.3.3 Log Touch the “Log” icon, and the system enters the interface of the Log, as it is shown in Fig.3-9. The log is listed in reverse chronological order (i.e., the first on the screen with #1 is the most new), which displays the events, warnings and faults information and the data and time they occur and disappear.
  • Page 30 Chapter 3 LCD Panel String LCD Display Explanation Sequence Bypass Overload-Set Bypass Over load Bypass Overload-Clear Incident above disappears Bypass Overload Tout-Set Bypass Over Load Timeout Byp Overload Tout-Clear Incident above disappears BypFreq Over Track-Set Bypass Frequency Over Track Range BypFreq Over Track-Clear Incident above disappears Transfer times (from inverter to bypass) in 1 hour...
  • Page 31 Chapter 3 LCD Panel String LCD Display Explanation Sequence Battery Volt Low-Clear Incident above disappears Battery Reverse-Set Battery pole (positive and negative are reverse) Battery Reverse-Clear Incident above disappears Inverter Protect ( Inverter Voltage Abnormal or Inverter Protect-Set Power Back feed to DC Bus) Inverter Protect-Clear Incident above disappears Input Neutral Lost-Set...
  • Page 32 Chapter 3 LCD Panel String LCD Display Explanation Sequence No Inlet Temp Sensor-Clear Incident above disappears The Outlet temperature sensor is not connected or No Outlet Temp. Sensor-Set abnormal No Outlet Tmp Sensor-Clear Incident above disappears Inlet Over Temp.-Set Inlet over temperature Inlet Over Temp.-Clear Incident above disappears 3.3.4 Setting...
  • Page 33 Chapter 3 LCD Panel The submenus are listed on the bottom side of the Setting page. Users can enter each of the setting interfaces by touching the relevant icon. The submenus are described in details below in Table 3.5. Table 3.5 Description of each submenu of Setting Submenu Name Contents Meaning...
  • Page 34 Chapter 3 LCD Panel Configure the rated RATE For the factory use Parameter Display mode Support Tower and Rack LCD display CONFIGURE Back light time LCD back light time Contrast LCD contrast 3.3.5 System System Information Window displays software version, Bus voltage, charger voltage, UPS fan running time, inverter output voltage, inlet / outlet temperature, system status code and so on, as is shown in the following Fig.3-11.
  • Page 35 Chapter 3 LCD Panel The system contents are described in details below. FUNTION BUTTON ⚫ On/Off Manual turn ON/OFF UPS ⚫ Fault Clear Clear the faults by touching the icon. ⚫ Transfer to Bypass Transfer to bypass mode by touching the icon ⚫...
  • Page 36 Chapter 4 Operations Chapter 4 Operations 4.1 UPS Start-up 4.1.1 Start from Normal Mode The UPS must be started up by commissioning engineer after the completeness of installation. The steps below must be followed： 1. Ensure all the circuit breakers are open. 2.
  • Page 37 Chapter 4 Operations 6. After the bypass static switch is on, the inverter starts and the inverter indicator bar flashes as shown in Fig.4-3. Fig.4-3 Interface of inverter starting 7. After about 30S, when the inverter is running normally, the UPS switches from the bypass to the inverter, the bypass indicator bar is off, and the load indicator bar flashes.
  • Page 38 Chapter 4 Operations 4.1.2 Start from Battery The start for battery model is referring to battery cold start. The steps for the start-up are as follows： Confirm the battery is correctly connected; close the external battery circuit breakers. Press the red button for the battery cold start (See Fig.4-6). The system is then powered by the battery.
  • Page 39 Chapter 4 Operations 4.2 Procedure for Switching between Operation Modes 4.2.1 Switching the UPS into Battery Mode from Normal Mode The UPS transfers to Battery model immediately after input circuit breaker disconnects from the utility. 4.2.2 Switching the UPS into Bypass Mode from Normal Mode Follow the path by selecting and then select to transfer the system to...
  • Page 40 Chapter 4 Operations 4.3 Battery Maintenance If the battery is not discharged for a long time, it is necessary to test the condition of the battery. Enter the menu “Operate”， as is shown in Fig.4-8 and select the icon “Battery maintenance”， the system transfers into the Battery mode for discharging.
  • Page 41 Chapter 4 Operations Parallel system jumper setting There are different sets of the jumpers on the parallel board and control board for different parallel system. Fig.4-9 Connectors on Parallel board (PS1409_TF1) Jumpers Cover 20K、25K、30K Parallel pin skipper in controlled board (PS1608_CT2) R 9 9 4 R 9 8 4 C 3 5 0...
  • Page 42 Chapter 4 Operations 1. Parallel boards settings A. For single UPS, no need parallel board. When a parallel board is installed, connectors of J33 to J42 should be shorted by the jumpers. B. For 2 UPS in parallel, short the connectors of J33/J35/J37/J39/J41 by jumpers on each board, keep connectors of J34/J36/J38/J40/J42 open C.
  • Page 43 Chapter 4 Operations 4.4.2 Parallel system diagram Up to four UPS could be paralleled，with a diagram as shown in Fig.4-12. Power Supply UPS1 UPS2 UPS3 UPS4 Output Power Supply Load Connected Fig. 4-12 Parallel diagram The parallel board is located at the back of the UPS cabinet, as is shown in Fig.4-13. Fig.4-13 Location of the Parallel board RT33 10/15/20/25/30KE User’s Manual...
  • Page 44 Chapter 4 Operations All the parallel cables are designed to be shielded and double insulated, and are connected between the UPS to form a loop as shown below in Fig.4-14. Fig.4-14 Parallel connection Note The connectors not mentioned keep them untouched. When all the connection and settings are finished, follow the steps below for the operation of parallel system setup.
  • Page 45 Chapter 5 Maintenance Chapter 5 Maintenance This chapter introduces UPS maintenance, including the maintenance instructions of power module and monitoring bypass module and the replacement method of dust filter. 5.1 Precautions 1. Only certified engineers are authorized to maintain the UPS. 2.
  • Page 46 Chapter 5 Maintenance Warning If a battery has leakage or is damaged, it must be replaced, stored in a container resistant to sulfuric acid and disposed of in accordance with local regulations. The waste lead-acid battery is a kind of hazardous waste and is one of the major contaminants controlled by government.
  • Page 47 Chapter 6 Product Specification Chapter 6 Product Specification This chapter provides the specifications of the product, including environmental characteristics mechanical characteristics and electrical characteristics. 6.1 Applicable Standards The UPS has been designed to conform to the following European and international standards: Table 6.1 Compliance with European and International Standards Item Normative reference...
  • Page 48 Chapter 6 Product Specification 6.2 Environmental Characteristics Table 6.2 Environmental Characteristics Item Unit Requirements Acoustic noise level 58dB @ 100% load, 55dB @ 45% load at 1 meter Altitude of ≤1000, load derated 1% per 100m from 1000m and 2000m Operation Relative Humidity 0-95, Non condensing...
  • Page 49 Chapter 6 Product Specification 6.4 Electrical Characteristics 6.4.1 Electrical Characteristics (Input Rectifier) Table 6.5 Rectifier AC input Mains Item Unit Parameter Rated capacity Grid System 3 Phases + Neutral + Ground Rated AC Input 380/400/415 (three-phase and sharing neutral with the bypass input) Voltage Rated Frequency 50/60Hz...
  • Page 50 Chapter 6 Product Specification 6.4.2 Electrical Characteristics (Intermediate DC Link) Table 6.6 Battery Items Unit Parameters Battery bus voltage Rated：±240V Quantity of lead- Nominal 40= [1 battery(12V)] ,240= [1 battery(2V)] acid cells Float charge V/cell 2.25V/cell(selectable from 2.2V/cell～2.35V/cell) （VRLA） voltage Constant current and constant voltage charge mode Temperature mV/℃/cl...
  • Page 51 Chapter 6 Product Specification 6.4.3 Electrical Characteristics (Inverter Output) Table 6.7 Inverter Output (To critical load) Item Unit Parameters Rated capacity Rated AC voltage 380/400/415 (Line-Line) Rated Frequency 50/60 Frequency Regulation 50/60Hz±0.1% Voltage precision ±1.5(0~100% linear load) 110%, 60min; 125%,10min; Overload 150%,1min;...
  • Page 52 Chapter 6 Product Specification 6.4.4 Electrical Characteristics (Bypass Mains Input) Table 6.8 Bypass Mains Input Item Unit Parameters 380/400/415 Rated AC voltage (Three-phase four-wire and sharing neutral with the bypass) 125% Long term operation; 125%~130% for 10min; Overload ％ 130%~150% for 1min; 150%~400% for 1s;...
  • Page 53 Chapter 7 Contacts Chapter 7. Contacts If there have any technical problems with the product, please contact the installer or CyberPower. During inquiring, please provide the below information: Model Name Serial Number Detailed Issue Description Fault Registration Report Taiwan, United Kingdom Cyber Power Systems, Inc.
  • Page 54 Note...
  • Page 56 Ver 1.0.3...

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