Graco TS1500 Operation - Repair - Parts
  1. Manuals
  2. Brands
  3. Graco Manuals
  4. Paint Sprayer
  5. TS1500
  6. Operation - repair - parts
Graco TS1500 Operation - Repair - Parts

Graco TS1500 Operation - Repair - Parts

Electric airless sprayers
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Operation / Repair / Parts
Electric Airless Sprayers
For professional use only.
Not approved for use in explosive atmospheres or hazardous locations.
For portable airless spraying of architectural coatings and paints.
17A017 (230V) TS1500 Sprayer
3300 psi (22.7 MPa, 227 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual and
the related manuals.
Be familiar with the controls and the proper usage of the
equipment.
Save these instructions.
Related Manuals:
3A0143
310643
333400A
EN
ti23547a

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TS1500 and is the answer not in the manual?

Questions and answers

Related Manuals for Graco TS1500

Summary of Contents for Graco TS1500

  • Page 1 For professional use only. Not approved for use in explosive atmospheres or hazardous locations. For portable airless spraying of architectural coatings and paints. 17A017 (230V) TS1500 Sprayer 3300 psi (22.7 MPa, 227 bar) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual and the related manuals.

  • Page 2: Table Of Contents

    Table of Contents Cleanup ........13 Warnings ....... . . 3 ProGuard .

  • Page 3: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 4 Check hoses and parts for signs of damage. Replace any damaged hoses or parts. • This system is capable of producing 3300 psi (227 bar, 22.7 MPa). Use Graco replacement parts or accessories that are rated a minimum of 3300 psi (227 bar, 22.7 MPa).
  • Page 5 Do not kink or over-bend the hose. • Do not expose the hose to temperatures or to pressures in excess of those specified by Graco. • Do not use the hose as a strength member to pull or lift the equipment.

  • Page 6: Component Identification

    Component Identification Component Identification ti23534a Trigger Lock Smart Control 3.0 Display Filter ON/OFF Switch Drain Tube Pressure Control Fluid Outlet Spray / Prime Model/Serial Tag Filter Pump 333400A...

  • Page 7: Grounding

    Grounding Grounding Pails The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Solvent and oil/based fluids: follow local code. Use only Improper grounding can cause electric shock. conductive metal pails, placed on a grounded surface such Grounding provides an escape wire for the electric as concrete.

  • Page 8: Operation

    Operation Operation Pressure Relief Procedure 3. Turn pressure to lowest setting. Disengage trigger lock. Trigger gun to relieve pressure. Follow the Pressure Relief Procedure whenever you see this symbol. ti17613a This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury 4.

  • Page 9: Setup

    Setup Setup 5. Remove tip guard. 1. Connect airless hose to sprayer. Hose must be rated at least 3300 psi maximum working pressure. Tighten securely. ti15208a 6. Check inlet strainer for clogs and debris. ti17611a 2. Connect other end of hose to gun. ti17608a 7.

  • Page 10: Startup

    Startup 10. Turn prime valve down to DRAIN position. Startup 1. Perform Pressure Relief Procedure, page 8. 2. Turn pressure control to lowest pressure. ti13455a 11. Place pump in grounded metal pail partially filled with flushing fluid. Attach a ground wire to pail and to true earth ground.

  • Page 11: Switchtip Installation

    SwitchTip Installation 6. Hold gun against grounded metal flushing pail. Trig- SwitchTip Installation ger gun and increase fluid pressure to 1/2. Flush 1 minute. 1. Perform Pressure Relief Procedure, page 8. 2. Use spray tip (A) to insert seal (B) into guard (C). ti17614a ti4271a High-pressure spray is able to inject toxins into the...

  • Page 12: Spray

    Spray Spray Clear Tip Clog 1. Spray test pattern. Adjust pressure to eliminate heavy edges. Use smaller tip size if pressure adjust- ment can not eliminate heavy edges. SKIN INJECTION HAZARD Never point gun at your hand or into a rag! 1.

  • Page 13: Cleanup

    Cleanup Cleanup 4. Move gun to waste pail, hold gun against pail, trig- ger gun to thoroughly flush system. Release trigger and engage trigger lock. 1. Perform Pressure Relief Procedure, page 8. Remove tip guard from gun. NOTE: Use water for water-base material, mineral spirits for oil-base material, or other solvents recom- ti18248a mended by manufacturer.
  • Page 14 Cleanup 7. Raise pump above flushing fluid and run sprayer for 10. If flushing with water, flush again with mineral spir- 15 to 30 seconds to drain fluid. Turn power OFF. its, or Pump Armor, to leave a protective coating to prevent freezing or corrosion.

  • Page 15: Proguard

    ProGuard ProGuard Digital Tracking System (DTS) This sprayer protects itself against high and low voltage. If the sprayer is plugged into a power source that is too low or too high the sprayer will stop operating. Operation Main Menu See Troubleshooting, page 17 to determine the cause 1.

  • Page 16: Change Display Units

    ProGuard Change Display Units Secondary Menu - Stored Data and Pump Protection Modes 1. Press and hold DTS button for 10 seconds to change pressure units (psi, bar, MPa) to desired 1. Do Pressure Relief Procedure, page 8, if it has not units.

  • Page 17: Troubleshooting

    Troubleshooting Troubleshooting Mechanical/Fluid Flow Perform Pressure Relief Procedure, page 8. WHAT TO CHECK WHAT TO DO TYPE OF PROBLEM If check is OK, go to next check When check is not OK, refer to this column For units with display: Fault condition exists Determine fault correction from table, CODE XX is displayed.
  • Page 18 Troubleshooting WHAT TO CHECK WHAT TO DO TYPE OF PROBLEM If check is OK, go to next check When check is not OK, refer to this column Pump output is low Pump rod damage Repair pump. See pump manual. Low stall pressure Turn pressure knob fully clockwise.

  • Page 19: Electrical

    Troubleshooting Electrical Control Board Status Light Symptom: Sprayer does not run, stops running, or will not shut off. 1. Perform Pressure Relief Procedure, page 8. 2. Plug sprayer into correct voltage, grounded outlet. For units without a display use control board status light 3.
  • Page 20 Troubleshooting TYPE OF PROBLEM WHAT TO CHECK HOW TO CHECK Sprayer does not run at all Check transducer or transducer Set sprayer to OFF and disconnect power to sprayer. connections (control board is not Display shows CODE 03 Check transducer and connections to control board. detecting a pressure signal).
  • Page 21 Troubleshooting TYPE OF PROBLEM WHAT TO CHECK HOW TO CHECK Sprayer does not run at all Control is commanding motor to run Remove pump and try to run sprayer. If motor runs, but motor shaft does not rotate. check for locked or frozen pump or drive train. Display shows CODE 05 Possibly locked rotor condition, an If sprayer does not run, continue to step 2.
  • Page 22 Troubleshooting TYPE OF PROBLEM WHAT TO CHECK HOW TO CHECK Sprayer does not run at all Control is commanding motor to run Perform Field Short Test: Test at large 4-pin motor but motor shaft does not rotate. field connector. There should not be continuity from Display shows CODE 05 Possibly locked rotor condition, pin 4, the ground wire, and any of the remaining...
  • Page 23 Troubleshooting TYPE OF PROBLEM WHAT TO CHECK HOW TO CHECK Sprayer does not run at all Check voltage supply to the sprayer Set sprayer to OFF and disconnect power to (incoming voltage too low for sprayer. Display shows CODE 08 sprayer operation) Remove other equipment that uses the same circuit.
  • Page 24 Troubleshooting TYPE OF PROBLEM WHAT TO CHECK HOW TO CHECK Sprayer does not run at all Check the connections. Control Turn power OFF. is not receiving a motor position Digital display shows CODE 16 Disconnect motor position sensor and inspect for sensor signal damage at connectors.

  • Page 25: Sprayer Will Not Run

    Troubleshooting Sprayer Will Not Run (See following page for steps) Remove control box cover. Turn sprayer ON. Observe control board status light on control board See Step 1. Do See Step 2. Do (see page 19). you have over you have over 100 VAC No light Repair or...
  • Page 26 Troubleshooting STEP 1: STEP 2: Plug power cord in Plug power cord in 200-240V 200-240V and turn switch ON. and turn switch ON. Connect probes to Connect probes to on/off switch. Turn on/off switch. Turn meter to AC Volts. meter to AC Volts. STEP 3: STEP 4: 100k ohm...
  • Page 27 Troubleshooting Sprayer Will Not Shut Off 1. Perform Pressure Relief Procedure, page 8. 2. Remove control box cover so the control board Leave prime valve open and power switch OFF. status light can be viewed if available. Troubleshooting Procedure Plumb pressure gauge into paint Mechanical problem: See the proper hose, plug sprayer in, and turn power fluid pump manual for the sprayer for...

  • Page 28: Notes

    Notes Notes 333400A...

  • Page 29: Parts

    Parts Parts Ref. Torque 40-45 in-lb (4.5 - 5.0 N•m) 9-11 in-lb (1.0 - 1.2 N•m) 200-230 in-lb (22.6 - 25.9 N•m) 190-210 in-lb (21.4 - 23.7 N•m) 145-155 in-lb (16.4 - 17.5 N•m) 25-30 ft-lb (33.8 - 40.6 N•m) 70-80 ft-lb (94.9 - 108.4 N•m) 30-35 in-lb (3.4 - 4.0 N•m) ti23548a...

  • Page 30: Parts List

    127 115477 SCREW, mach, torx pan HD 193031 NUT, retaining 129 865675 HOSE, paint hose 3/8 in. x 50 16K672 COVER, back shroud 154 24E382 KIT, gun, mastic, 500 (TS1500) 16K546 COVER 159 278075 BRACKET, wire 865180 TRIM, edge, rubber 163 867739 HOSE, whip, 1/4 in.

  • Page 31: Control Parts

    Control Parts Control Parts Ref. Torque 10-15 in-lb (1.1 - 1.7 N•m) 40-45 in-lb (4.5 - 5.0 N•m) 9-11 in-lb (1.0 - 1.2 N•m) 200-230 in-lb (22.6 - 25.9 N•m) 30-35 in-lb (3.3 - 3.9 N•m) 90-110 in-lb (10.1 - 12.4 N•m) 2-3 in-lb (0.2 - 0.4 N•m) 35-45 ft-lb (47.4 - 61.0 N•m) 100-120 in-lb (11.2 - 13.5 N•m)

  • Page 32: Control Parts List

    Control Parts Control Parts List Ref. Part Description Qty. Ref. Part Description Qty. 24A382 BASE, valve, heavy duty 117285 PACKING, o-ring 256219 POTENTIOMETER, assembly 16U013 SCREW, cap, socket head 243222 TRANSDUCER, pressure control, 111457 PACKING, o-ring includes 20 15C972 PIN, spring FILTER, fluid 117791 SCREW, cap, flange head 244071 30 mesh...

  • Page 33: Wiring Diagram

    Wiring Diagram Wiring Diagram LED Display Potentiometer Black Blue Pressure Transducer Black Thermal Switch Brown Blue Motor Motor Sensor Leads Leads On/Off Switch Green Ground Motor Blue Brown ti23581a 333400A...

  • Page 34: Technical Data

    Minimum W (liter) gpm (lpm) 1 Gun 2 Guns NPSM 10, 50 5000 TS1500 123 (33) 1.25 (4.7) 0.035 0.022 3/8 in. Basic Sprayer Wetted Parts......zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetel, leather, UHMWPE, aluminum, tungsten car-...

Table of Contents