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ABB System pro E power Assembly Manuallines
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ABB System pro E power Assembly Manuallines

ABB System pro E power Assembly Manuallines

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P R O D U C T N OT E
System pro E power
Assembly guidelines

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Summary of Contents for ABB System pro E power

  • Page 1 — P R O D U C T N OT E System pro E power Assembly guidelines...
  • Page 3 — Index 1. The switchboard system 003 – 017 2. Switchboard assembly 2.1. Preparation for assembly 2.2. Assembly tools 2.3. Tightening torque values 005 – 015 2.4. Assembly sequence 2.5. Electrical continuity 2.6. Segregations 018 – 021 3. Main distribution system 3.1.
  • Page 4 S Y S T E M P R O E P O W E R A S S E M B LY G U I D E L I N E S — 1. The switchboard system System pro E power is the ABB range of low All the components and kits are designed for voltage power and distribution switchboards for easy, safe and rapid assembly.
  • Page 5 2. Switchboard assembly — Instructions on how to assemble the switchboard are given in the System pro E power Instruction 2.1. Preparation for assembly Manual. When the equipment arrives, you will find the In- You are advised to use the documents issued by...
  • Page 6 S Y S T E M P R O E P O W E R A S S E M B LY G U I D E L I N E S — 2. Switchboard assembly — — 2.2. Assembly tools 2.3.
  • Page 7 P R O D U C T N OT E — 2.4. Assembly sequence 1) Frame Assembly of vertical uprights and crosspieces of structure. Assembly of the bottom and plinth Use the electrical continuity cable of the earthing system for the base with plinth consider the IP class.
  • Page 8 S Y S T E M P R O E P O W E R A S S E M B LY G U I D E L I N E S — 2. Switchboard assembly Assembly of side intermediate uprights Required for form 2a, 3a/b and 4b se- gregated switchboards.
  • Page 9 P R O D U C T N OT E 2) Busbars Assembly of supports for main busbars Assembly of supports for vertical distri- bution busbars The number of supports and the distance between them depend on the number of busbars, their section and on the Icw.
  • Page 10 S Y S T E M P R O E P O W E R A S S E M B LY G U I D E L I N E S — 2. Switchboard assembly 3) Switching devices Emax 2 Air circuit-breakers Asembly of kit for Emax 2 air circuit- breakers Assembly of 2a-3a segregation kit...
  • Page 11 9 9 9 P R O D U C T N OT E Tmax T and Tmax XT moulded-case circuit-breakers Assembly of kit for Tmax mouldedcase circuit-breakers Assembly of circuit-breaker Assembly of 2a-3a segregation kit (if required) Horizontal separation is required when the plates of the circuit-breaker kits have a gap over 38mm in depth (with form 3a) ≥38mm...
  • Page 12 S Y S T E M P R O E P O W E R A S S E M B LY G U I D E L I N E S — 2. Switchboard assembly OT disconnectors Assembly of kitfor OT disconnectors Assembly of disconnector Assembly of 2a-3a segregation kit (if required)
  • Page 13 11 11 11 P R O D U C T N OT E 4) Segregations Assembly of 2b/4a segregation for horizontal busbars (if required) Assembly of 2b/4a segregation for vertical busbars (if required) With form 2b/4a, use of an internal or external side cable container is mandatory for the vertical bus- bars.
  • Page 14 S Y S T E M P R O E P O W E R A S S E M B LY G U I D E L I N E S — 2. Switchboard assembly Assembly of 3b/4b segregation for vertical busbars (if required) Assembly of the terminal separ-...
  • Page 15 P R O D U C T N OT E Assembly of the separator between the input terminals and output terminals for 3b segrega- tion of circuitbreakers installed vertically Assembly of 3b-4b segregation for horizontal busbars Assembly of the connection mod- ule for the input terminals and output terminals (air circuit- breakers and large moulded-case...
  • Page 16 S Y S T E M P R O E P O W E R A S S E M B LY G U I D E L I N E S — 2. Switchboard assembly 5) Frame and internal panels Assembly of frame (fixed or swing) Use the earth continuity cable for the swing frame...
  • Page 17 2 protection class with the doors open. The protec- (e.g.: lamps or measuring instruments) tion class of System pro E power with the doors open is IP30/31. 7) Plinth flanges According to IEC 61439-2, the protection degree...
  • Page 18 - assembly is performed in compliance with the be connected. instructions given in the manuals. With System pro E power, the earth continuity cable is used for the door, the swing frame and the bottom with plinth...
  • Page 19 17 17 P R O D U C T N OT E Segregation can be metallic or non-metallic and Since the internal parts and the assembly kits of must enable at least one of the following condi- the switching apparatus are made of unpainted tions to be obtained: galvanized steel, earth continuity is guaranteed without any additional earthing braid/cable.
  • Page 20 Icw or conditional nominal (In) and short-circuit (Icw/Ipk) perform- short-circuit current Icc). ance. System pro E power offers the following op- The System pro E power catalog contains tables tions: for each type of busbar system, for the purpose...
  • Page 21 - by multiplying the result by the rated diversity Use the busbar holders supplied by ABB for the main busbar system. factor (RDF) Comply with the number and distances indicated in the catalog.
  • Page 22 Clearances Creepage distances The clearances of System pro E power are guaran- The creepage distances of System pro E power teed by tests, provided the instructions for as- are guaranteed by tests at pollution degree 3 and sembling the structure, the busbar system, the material group II.
  • Page 23 The characteristics of the protective conductor a copper conductor; for System pro E power are guaranteed by type- tests performed on different switchboard config- - the section of the PEN conductor is estab- urations, using phase-earth fault currents = 60%...
  • Page 24 0.8 m safety perimeter. and 1.6 m from the base of the switchboard. — Installation kit for ABB SACE circuit-breakers 4.1. Installation kits and safety perimeter High temperatures, ionized gases and high pres- sure values are generated above the arc chamber during an interruption due to a short-circuit.
  • Page 25 P R O D U C T N OT E — formed according to IEC 61439-1 and by the indic- 4.2. Connection of circuit-break- ations in the technical documentation of the cir- cuit-breakers and switchboard. ers to main distribution system Xmax The power circuits for connecting incoming and outgoing equipment are usually composed of in-...
  • Page 26 S Y S T E M P R O E P O W E R A S S E M B LY G U I D E L I N E S — 4. Installation of the apparatuses Hexagonal spacer insulators Screw Tensile stress The hexagonal spacer insulators, are made in...
  • Page 27 P R O D U C T N OT E — With the aid of the technical documentation of 4.3. Installation of devices and the switchboard and instructions supplied with the device, make sure that there is enough avail- components without specific able space in the switchboard to house the kits device.
  • Page 28 S Y S T E M P R O E P O W E R A S S E M B LY G U I D E L I N E S — 4. Installation of the apparatuses Installation on the front panel : panels for meas- The panel builder is responsible for installing uring instruments (72×72) or (96×96) can be used components with the correct IP rating.
  • Page 29 The panel builder must perform individual tests A “Routine verification check list”, proposed by of the non-destructive type on each switchboard ABB, is given below by way of example. made for the purpose of identifying material de- Project information fects, manufacturing defects or defects caused...
  • Page 30 S Y S T E M P R O E P O W E R A S S E M B LY G U I D E L I N E S — 5. Routine verification 2 Clearances and creepage distances [11.3] Useful information: Minimum clearance distances Uimp = 8 kV ->...
  • Page 31 P R O D U C T N OT E 4 Integration of connection devices and components [11.5] Tick if Remark / Verification Procedure Criteria passed Examiner name □ Compliance to Visual The products and their inspection identification specifications comply with the assembly specifications - Voltage - Current...
  • Page 32 S Y S T E M P R O E P O W E R A S S E M B LY G U I D E L I N E S — 5. Routine verification 7 Mechanical function (actuation elements, interlocks) [11.8] Tick if Remark / Verification...
  • Page 33 31 31 P R O D U C T N OT E 9 Wiring, operational performance and function [11.10] Tick if Remark / Verification Procedure Criteria passed Examiner name □ Cable colors and Visual inspection Example: marking main circuits L1-2-3: red, yellow, blue , PE, Neutral Neutral: black PE: green / yellow...
  • Page 34 Visual inspection In documents brochure 1STC860056 LINK □ Link to ABB products Visual inspection In documents webpage LINK low voltage products LINK System pro E power Final testing Tick if Remark / Verification Procedure Criteria passed Examiner name □ Cleanliness of the...
  • Page 35 Declaration of conformity Panel builder details Assembly Assembly name Project number Enclosure ABB System pro E power Earthing system □ TT / □ TN-S / □ TN-C / □ IT Rated voltage (Un) ……… V □ AC / □ DC Auxiliary voltage ………...
  • Page 36 S Y S T E M P R O E P O W E R A S S E M B LY G U I D E L I N E S — 6. Designation label and information about the switchboard The panel builder must provide each switchboard with a designation label, marked indelibly and af- Name of the switchboard...
  • Page 37 P R O D U C T N OT E — 7. Installation conditions System pro E power is classified as a switchboard Install the switchboard on the floor on a leveled for indoor installation. This means that the base (unevenness less than 2 mm), which should columns cannot be installed outdoors even if they be as smooth as possible.
  • Page 38 S Y S T E M P R O E P O W E R A S S E M B LY G U I D E L I N E S...
  • Page 40 Fax: +39 031 3570.228 www.abb.com Due to possible developments of standards as well as of materials, the characteristics and dimensions specified in this document may only be considered binding after confirmation by ABB SACE. © Copyright 2019 ABB. All rights reserved.