Download Print this page
Lennox CBK45UHET-024 Unit Information
Hide thumbs Also See for CBK45UHET-024:

Advertisement

Quick Links

Service Literature
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a licensed professional HVAC installer or
equivalent, service agency, or the gas supplier.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.
NOTICE
A thermostat is not included and must be ordered
separately.
• A Lennox communicating thermostat must be used in
communicating applications.
• In non-communicating applications, the Lennox
ComfortSense® thermostat may be used, as well as
other non-communicating thermostats.
In all cases, setup is critical to ensure proper system
operation.
Field wiring for both communicating and non-
communicating applications is illustrated in diagrams,
which begin on page 29.
CAUTION
As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take
care while handling this equipment and wear gloves and
protective clothing.
UNIT INFORMATION
100110
May 30, 2025
CBK45UHET (R454B) SERIES UNITS
Page 1
Table of Contents
Unit Dimensions – Upflow .............................................6
Unit Dimensions – Horizontal .........................................7
Specifications and Electrical Data ..................................8
Model Number Identification ...........................................9
Blower Data ..................................................................10
Unit Components ..........................................................12
ECB45 Electric Heat ....................................................13
Heat Section Installation ...............................................18
Configuration Modification ...........................................20
Brazing Connections ...................................................22
Installing the Condensate Drain ..................................25
Electrical Connections .................................................27
Inspecting and Replacing Filters .................................28
Wiring Diagrams ...........................................................28
Professional Maintenance ...........................................30
Check-out Procedures .................................................30
Sequence of Operation ................................................31
Constant Torque Speed Blower Motor (ECM) (B3) ....31
Decommissioning ........................................................33
General Information
This indoor unit with all-aluminum coil is designed for
installation with optional field-installed electric heat and
a matched outdoor unit that is charged with R454B re-
frigerant. These units, designed for indoor installation in
multiple positions, are completely assembled for upflow
and horizontal right-hand discharge before being shipped
from the factory.
All CBK45UHET air handlers are equipped with a facto-
ry-installed, internally mounted check / expansion valve,
which is suitable for use in R454B applications.
This air handler is compatible with the ComfortSense®
non-communicating thermostat and any conventional
non-communicating 24VAC thermostat.
NOTE - For downflow or horizontal left-hand air discharge,
certain field modifications are required.
IMPORTANT: Special procedures are required for clean-
ing the all-aluminum coil in this unit. See page 30 in this
instruction for information.
CBK45UHET

Advertisement

loading
Need help?

Need help?

Do you have a question about the CBK45UHET-024 and is the answer not in the manual?

Questions and answers

Summary of Contents for Lennox CBK45UHET-024

  • Page 1 All CBK45UHET air handlers are equipped with a facto- separately. ry-installed, internally mounted check / expansion valve, • A Lennox communicating thermostat must be used in which is suitable for use in R454B applications. communicating applications. This air handler is compatible with the ComfortSense®...
  • Page 2 WARNING CAUTION • Do not use means to accelerate the defrosting pro- Under no circumstances shall potential sources of cess or to clean, other than those recommended by ignition be used in the searching for or detection of the manufacturer. refrigerant leaks.
  • Page 3 IMPORTANT IMPORTANT When breaking into the refrigerant circuit to make When removing refrigerant from a system, either for repairs – or for any other purpose – conventional servicing or decommissioning, it is recommended good procedures shall be used. However, for flammable practice that all refrigerants are removed safely.
  • Page 4 IMPORTANT IMPORTANT Prior to beginning work on systems containing Where electrical components are being changed, they FLAMMABLE REFRIGERANTS, safety checks are shall be fit for the purpose and to the correct specification. necessary to ensure that the risk of ignition is minimized. At all times the manufacturer’s maintenance and service guidelines shall be followed.
  • Page 5 WARNING CAUTION For duct connected appliances, false ceilings or Any service personnel installing, decommissioning, or drop ceilings may be used as a return air plenum if a performing maintenance on the unit must be properly REFRIGERANT DETECTION SYSTEM is provided in trained with A2L refrigerants the appliance and any external connections are also provided with a sensor immediately below the return air...
  • Page 6 Unit Dimensions – Upflow 1 (25) DETAIL OF PIPING PLATE 4-3/4 3/4 (19) (121) SUCTION LINE SUPPLY AIR LIQUID OPENING CONDENSATE LINE 14-1/2 DRAINS (2) (368) 2-3/8 (Horizontal) (60) 1 (25) 1 (25) CONDENSATE DRAINS (2) 4-3/8 (Upflow and (111) 2-3/4 Downflow) VOLTAGE...
  • Page 7 Unit Dimensions – Horizontal 1-1/8 (29) DETAIL OF PIPING PLATE CONDENSATE CONDENSATE DRAINS (2) DRAINS (2) (Upflow and 4-3/4 3-1/2 (Horizontal) Downflow) (121) (89) 20-3/8 (518) OPENING (559) 1-3/4 (44) (19) SUCTION 2-3/4 LINE LIQUID (70) LINE 2-3/8 4-3/8 (60) (111) VOLTAGE INLETS VOLTAGE INLETS...
  • Page 8 Specifications and Electrical Data Size Nominal Tonnage Refrigerant Type R-454B R-454B R-454B Factory Installed Expansion Valve (TXV) 26Z70 26Z70 26Z70 Connections Liquid line (OD) sweat - in. Suction line (OD) sweat - in. Condensate drain (FPT) - in. (2) 3/4 (2) 3/4 (2) 3/4 Indoor...
  • Page 9 I NSTA L L ATI ON CLE ARANCE S W I T H EL E CTR I C H EAT Cabinet 0 inch (0 mm) To Plenum 0 inch (0 mm) To Outlet Duct 0 inch (0 mm) Floor 0 inch (0 mm) Service / Maintenance See Note #1 1 Front service access - 24 inches (610 mm) minimum.
  • Page 10 Blower Data CBK45UHET-024 PERFORMANCE Air Volume / Watts at Various Blower Speeds External Static Tap 1 Tap 2 Tap 3 Tap 4 Tap 5 Pressure in. w.g. Watts Watts Watts Watts Watts 0.10 1015 1015 1054 0.20 1020 0.30 0.40 0.50...
  • Page 11 CBK45UHET-042 PERFORMANCE Air Volume / Watts at Various Blower Speeds External Static Tap 1 Tap 2 Tap 3 Tap 4 Tap 5 Pressure in. w.g. Watts Watts Watts Watts Watts 0.10 1446 1560 1560 1656 0.20 1413 1526 1526 1624 0.30 1362 1500...
  • Page 12 FIGURE 1. Typical Unit Parts Arrangement Application All major blower coil components must be matched ac- cording to Lennox recommendations for the unit to be covered under warranty. Refer to the Product Specifica- tion bulletin for approved system matchups. A misapplied system will cause erratic operation and can result in early unit failure.
  • Page 13 ECB45 Electric Heat E LECT RIC HEAT D ATA C BK45UHET-024 | SI NGLE P H AS E Blower Minimum Maximum Input Electric Heat Motor Circuit Overcurrent Model Number Full Load Ampacity Protection Volt Btuh Amps 4 kW ECB45-4 (27A08) 10,250 Terminal Block 11,450...
  • Page 14 E LECT RIC HEAT D ATA C BK45UHET-030 | SI NGLE P H AS E Minimum Maximum Single Point Input Circuit Overcurrent Blower Power Source Ampacity Protection Electric Heat Motor Full Load Model Number Minimum Maximum Amps Volt Btuh Ckt 1 Ckt 2 Ckt 1 Ckt 2...
  • Page 15 E LECT RIC HEAT D ATA C B K 4 5 U H E T-036 | SI NG LE P H ASE Minimum Maximum Single Point Input Circuit Overcurrent Blower Power Source Ampacity Protection Electric Heat Motor Model Number Full Load Minimum Maximum Amps...
  • Page 16 E LECT RIC HEAT D ATA C B K 4 5 U H E T-042 | SI NG LE P H ASE Minimum Maximum Single Point Input Circuit Overcurrent Blower Power Source Ampacity Protection Electric Heat Motor Model Number Full Load Minimum Maximum Amps...
  • Page 17 ELE CTRIC HEAT DATA C BK45U HE T- 0 4 8 | C B K 4 5 U H E T- 060 | S INGLE P H ASE Minimum Maximum Single Point Input Circuit Overcurrent Blower Power Source Ampacity Protection Electric Heat Motor Full Load...
  • Page 18 6 - Secure the electric heater assembly into place Heat Section Installation with the screws that were removed from the heat element panel. Install two field-provided #8 SDST WARNING screws in the front of the electric heater assembly (see figure 5). Before installing or servicing unit, be sure ALL power to the unit is OFF.
  • Page 19 IMPORTANT NOTE - There may be only one clip securing each circuit breaker. USE COPPER CONDUCTORS ONLY BREAKER(S) MOUNTING CIRCUIT BRACKET BREAKER NOTE – Refer to the nameplate on the air handler unit for minimum circuit ampacity and maximum overcurrent protection size.
  • Page 20 1 - Set the thermostat above room temperature. CIRCUIT BREAKER COVER (BACKSIDE) 2 - Check the heat pump and the heat section for normal operation. 3 - Set the thermostat to desired setting. 4 - Affix the wiring diagram sticker to air handler scroll, aligned with circuit breaker unit wiring diagram sticker.
  • Page 21 HORIZONTAL APPLICATION TOP CAP ROTATED TO IMPORTANT CORRECT POSITION TOP CAP SCREWS CABINET SUPPORT When removing the coil, there is possible danger of equipment damage and personal injury. Be careful when removing the coil assembly from a unit installed in right- or left-hand applications.
  • Page 22 10 - Flip access door and replace it on the unit. IMPORTANT 11 - Set unit so that it is sloped toward the drain pan end If electric heat section with circuit breakers (ECB45) is of the unit. Connect return and supply air plenums installed in a CBK45UHET unit in a downflow application, as required using sheet metal screws.
  • Page 23 Wear gloves and protective goggles or face shield to protect against burns. NOTE - When installing refrigerant lines longer than 50 feet, see the Lennox Refrigerant Piping Design and Fab- Wash hands with soap and water after handling brazing rication Guidelines, CORP. 9351-L9, or contact Lennox alloys and flux.
  • Page 24 PLEASE READ IMPORTANT ISSUES CONCERNING BRAZING OPERATIONS ON PREVIOUS PAGES BEFORE PROCEEDING. NOTE - REFER TO OUTDOOR UNIT INSTALLATION INSTRUCTIONS FOR REFRIGERANT PIPING SIZE REQUIREMENTS. NOTE - Use silver alloy brazing rods with five or six percent minimum silver alloy for copper-to-copper brazing, 45 percent alloy for copper-to-brass and copper-to-steel brazing.
  • Page 25 METERS) LENNOX P-TRAP 49P66 REQUIRES A LARGER INSTALLATION SPACE THAN THE J-TRAP 91P90. PIPE NIPPLE PROVIDED IN BAG ASSEMBLY - SCH 80, 3/4” I. D. X 5” - 34K7401 (1): CUT THE PIPE IN HALF AND USE IT TO ROUTE THE MAIN DRAIN.
  • Page 26 6 - Plug and check any unused drain pan openings for DUCT SYSTEM tightness. Torque plugs to 30 in. lb. to prevent water The air handler is provided with flanges for the connection leaks or seepage from the drain pan. of the plenum and ducts.
  • Page 27 4 - To avoid damaging the rubber grommets in the Electrical Connections cabinet while brazing, slide the rubber grommets over the refrigerant lines until they are away from WARNING the heat source. Electric Shock Hazard. Can cause injury or 5 - Braze using an alloy of silver or copper and death.
  • Page 28 Filters may be duct-mounted or installed in the cabinet. A filter is installed at the factory. Note that filter access door fits over access panel. Air will leak if the access panel is placed over the filter door. Filters should be inspected monthly and must be cleaned or replaced when dirty to assure proper furnace operation.
  • Page 29 Cut size: 7" Wide x 9-1/2" Tall PART NO. 537981-04 WIRING DIAGRAM - ELECTRIC HEAT 20KW HTR 1 HTR 4 HTR 3 HTR 2 SEC L SEC L SEC L SEC L HTR 4 HTR 3 HTR 2 HTR 1 PRI LS PRI LS PRI LS...
  • Page 30 PRE-START-UP CHECKS • Is the air handler properly and securely installed? Lennox does not recommend the use of its air handler unit during any phase of construction. Very low return air tem- • If horizontally configured, is the unit sloped up to 1/4...
  • Page 31 Sequence of Operation Constant Torque Speed Blower Motor (ECM) (B3) Cooling (Cooling Only or Heat Pump) On all models, the 24 volt line will go directly to the termi- TYPICAL BLOWER MOTOR nal board from the transformer. The normally open con- (B3) REMOVAL tacts close, causing the indoor blower motor to operate;...
  • Page 32 The controller uses sensing devices to sense what posi- The fan motor has no programmable (On) delays but mul- tion the rotor is in at any given time. By sensing the posi- tiple (Off) delays are programmed into the motor. The off tion of the rotor and then switching the motor windings on delay is programmed into the motor and can not be ad- and off in sequence, the rotor shaft turns the blower.
  • Page 33 If the motor is not running, the following checks will di- Decommissioning agnose whether it is operational. Always disconnect the power to the HVAC system before disconnecting or Before carrying out this procedure, it is essential that the reconnecting any connectors to these motors. There technician is completely familiar with the equipment and are two inputs needed to operate this motor, a high voltage all its detail.
  • Page 34 Installing Contractor’s Name_______________________ Installing Date_______________________________ Installing Contractor’s Phone_______________________ Air Handler Model #___________________________ Job Address____________________________________ Thermostat Line Voltage SUPPLY Disconnect Switch Temperature Integrated Control Duct Blower Motor Amps System Electric Heat Amps Duct Static RETURN Filter Drain Line DUCT SYSTEM TOTAL EXTERNAL STATIC (dry coil) dry coil wet coil SUPPLY AIR DUCT...
  • Page 35 Installing Contractor’s Name_______________________ Installing Date_______________________________ Installing Contractor’s Phone_______________________ Air Handler Model #___________________________ Job Address____________________________________ Line Voltage Disconnect Switch Thermostat Integrated Control Duct System Duct System Filter RETURN SUPPLY Electric Heat Amps Blower motor Amps Drain Line Duct Static Temperature DUCT SYSTEM TOTAL EXTERNAL STATIC (dry coil) dry coil wet coil...