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Samsung joule HHSM-G600005-1 Manual
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Samsung joule HHSM-G600005-1 Manual

Samsung joule HHSM-G600005-1 Manual

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Generation 6 Samsung Heat Pump,
SmartPlumb & Unplumbed System
REGISTER THIS PRODUCT
ONLINE WITHIN 28 DAYS OF
COMMISSIONING
UNITED KINGDOM / IRELAND
ENG-0013-10
https://register-products.joule.ie
1

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Summary of Contents for Samsung joule HHSM-G600005-1

  • Page 1 Generation 6 Samsung Heat Pump, SmartPlumb & Unplumbed System REGISTER THIS PRODUCT ONLINE WITHIN 28 DAYS OF COMMISSIONING UNITED KINGDOM / IRELAND ENG-0013-10 https://register-products.joule.ie...
  • Page 2 Heat Pump MUST BE COMPLETED AND Commissioning Sheet THEN REGISTERED ONLINE TO For Extended Warranty (7 Years) COMPLETE WARRANTY Company Name Home owner Company/Installer Address Address Installer Name Contact No. Email Contact Number Date Unit Email Installed Date Unit EHS Approved Commissioned Installer? Has customer training been...
  • Page 3 Heat Pump MUST BE COMPLETED AND Commissioning Sheet THEN REGISTERED ONLINE TO For Extended Warranty (7 Years) COMPLETE WARRANTY Heating Controls (Please ensure photos of the Serial numbers & Model numbers are available for online warranty registration) Ground Floor Heat Type of Control Serial Number Emitter...
  • Page 4 Heat Pump MUST BE COMPLETED AND Commissioning Sheet THEN REGISTERED ONLINE TO For Extended Warranty (7 Years) COMPLETE WARRANTY Domestic Hot Water & Heat Pump Settings Menu Code Function Default Site Settings 3011 Domestic Hot water Tank Use(Hysteresis: Thermo Off) 302* 3021 -Max Temp.
  • Page 5 Cylinder Plumbing (Indoor Unit) Is the flow sensor correctly installed? Is Flow and Return pipe work connected the right way around? Is the heating expansion vessel correctly sized, secured and charged to correct pressure? (Not applicable for Kodiak Compact & Smart Plumb) Is the Potable expansion vessel secured and charged to the correct pressure? Are all pump valves and isolating valves fully open? Has system been completely flushed of air and charged to the correct operating pressure of 2 bar?
  • Page 6 Table Of Contents Outdoor Unit Samsung Controller Pre-Installation Notes......... 7 Samsung Controller ........ 38 Main components ........8 Detailed Schematics First Fix Notes ........... 9 Smart Plumb Pre-plumbed Mechanical ..44 Locating The Outdoor Unit ......11 Smart Plumb Pre-plumbed Electrical ..45 Installing The Unit ........14...
  • Page 7 Introduction These instructions have been prepared to ensure the Smartplumb, Kodiak Pre-Plumb, and Kodiak Compact cylinders, designed and constructed by Joule Group Limited, is installed, operated, and maintained efficiently and safely. This manual provides essential information regarding safe handling, installation, operation, and maintenance of the equipment and should be read in conjunction with the vendor manuals and other information that forms part of the Documentation Pack supplied with this equipment.
  • Page 8 Safety Information DANGER indicates a hazardous situation that will result in death or severe injury DANGER if the hazard situation is not prevented. WARNING indicates a hazardous situation that can result in death or severe WARNING injury if the hazard situation is not prevented. CAUTION indicates a hazardous situation that can result in minor or moderate CAUTION injury if the hazard situation is not prevented.
  • Page 9 Prior to starting any maintenance work, ensure the sourrounding is clear of all CAUTION unnecessary components, debris, trip hazards and people. Use authorised replacements parts, the use of unauthorised components could CAUTION cause injury or machine damage. All safety devices temporarily removed for set up, maintenance or repair CAUTION purposes must be refitted and checkec immadiently upon completion of the maintenance and repair work prior to operation.
  • Page 10 Conditions of Manufacture The following condition are required of the manufacturing process for compliance with the approval • It is the responsibility to ensure that all the equipment fitted is installed and commissioned in accordance with the O.E.M’s instructions and recommendations. •...
  • Page 11 If you need to adjust and touch the units, allow sufficient time for the unit to cool and be sure to wear protective gloves. In case of refrigerant leakage, try to avoid contact with the refrigerant because this could result in severe wounds. NO Pre Paid Meters are to be installed on a Samsung Air Source Heat Pump System...
  • Page 12 Main components Dimensions (Overall) (Unit : mm) HHSM-G600005-1 HHSM-G600008-1 HHSM-G600012-1 HHSM-G600016-1 12kW 16kW Dimensions (Water pipe) (Unit : mm) HHSM-G600005-1 HHSM-G600008-1 HHSM-G600012-1 HHSM-G600016-1 12kW 16kW WATER OUT WATER OUT WATER OUT 513.4 513.4 WATER IN 244.4 WATER OUT 151.5 WATER IN WATER IN 244.4 WATER OUT...
  • Page 13 Screened 0.75mm 2 core cable from outdoor unit to the indoor units MIM casing. • Screened 0.75mm 2 core cable from the indoor units MIM casing to samsung controller. • Power supply to outdoor unit to be terminated with IP67 isolator located next to the unit.
  • Page 14 All radiator zones to be controlled from 3rd party time clock and Thermostat; as per local building regulations. • The hot water control is managed through the Samsung controller. Hot water takes priority over heating above 0°C. • End user interacts with 3rd party controls only. It is the installers responsibility to ensure that attached designs are followed to achieve this or if a uniquely designed system is being installed the designer must allow for the 3rd party controls facility.
  • Page 15 Locating The Outdoor Unit Moving the outdoor unit • Select the moving route in advance. • Be sure that moving route is safe from weight of the outdoor unit. • Do not slant the product more than 30˚when carrying it. (do not lay the product down sideways) •...
  • Page 16 Locating The Outdoor Unit When the air outlet is opposite the wall. When the air outlet is towards the wall. 2,000 or mor e 300 or mor e 600 or mor e When 3 sides of the outdoor unit are blocked The upper part of the outdoor unit and the air by the wall.
  • Page 17 Locating The Outdoor Unit When Installing More Than 1 Outdoor Unit 300 or mor e 300 or mor e When the air outlet is toward the wall. When front and rear side of the outdoor unit is towards the wall. 300 or mo re 600 or mo re 600 or mor e...
  • Page 18 Installing The Unit Installation Guidelines Make sure to follow below guides when installing at the seashore. Do not install the product in a place where it is directly exposed to sea water and sea breeze. • Make sure to install the product behind a structure (such as building) that can block see breeze •...
  • Page 19 copper pipe or connection pipe may corrode and refrigerant may leak. The place where there is a danger of existing combustible gas, carbon fiber or flammable dust. The place where thinner or gasoline is handled. • If the outdoor unit is installed at a height, ensure that its base is firmly fixed in position. •...
  • Page 20 Outdoor Unit Support (Ground) Outdoor Unit Support (Wall) • Ensure the wall will be able to suspend the weight of rack and outdoor unit. • Install the rack close to the column as much as possible. • Install proper grommet in order to reduce noise and residual vibration transferred by outdoor unit towards wall.
  • Page 21 Condensate Management When installing the outdoor unit, consider the direction of any strong wind. Strong wind can overturn the outdoor unit. If possible, position the unit so the wind direction is towards the side of the unit. blown air When the Air to Water Heat Pump is running in heating mode, ice can begin accumulate on the surface of the condenser.
  • Page 22 Condensate Management Air discharge side 13mm Drain plug x 1e a Drain cap x 3e a Prepare a water drainage channel around the foundation, to drain waste water from around the unit. If the water drainage of the unit is not easy, please build up the unit on a foundation of concrete blocks, etc.
  • Page 23 Outdoor Unit Pipe Work Outdoor Unit Flexible Hoses Isolation Valves Insulation Piping Anti-Vibration Feet Freeze protection Freeze protection solutions must use propylene glycol with a toxicity rating of Class 1 Freezing Points of Propylene Glycol - Water Mixtures Percent Propylene Glycol [wt. %] Freezing Point [ °F ] Freezing Point [ °C ]...
  • Page 24 Piping Work Setting capacity and pre-pressure of the expansion vessel When it is required to change the default precharge pressure of the expansion vessel(1 bar), keep in mind the following guidelines: • Use only dry nitrogen or air to set the expansion vessel pressure.
  • Page 25 Piping work Pipe work system volume Primary Pipework Volume (L) Flow & Return 18 20 22 24 26 28 30 32 34 36 38 40 Length (m) 28mm Qualpex 19 20 28mm Polypipe 19 20 26mm Alupex 32mm Alupex 19 20 21 40mm Alupex 21 22 24 26 27 29 31 33 34 22mm Copper...
  • Page 26 Piping work Flow sensor All Pre-Plumbed Heat Pump Cylinders come with a pre-installed Flow Sensor, Fill & Flush point and a Flow meter. This lead can be extended, it is a 4 core cable, if you do extend ensure that the cores are not crossed. The sensor must be located indoors as it is only splash proof.
  • Page 27 Electrical Wiring diagram of power cable When using ELB/ Electrical component box Power Supply MCCB for 1 phase MCCB Cable tie Cable clamp Main power cable Communication cable Control kit CAUTION! • You should connect the power cable into the power cable terminal and fasten it with a clamp. •...
  • Page 28 Pipe work SmartPlumb Pipework Reference Description H.P Flow H.P Return Heating Return Heating Flow Zone 1 Heating Flow Zone 2 Heating Expansion Vessel Connection Heating Safety Valve Outlet Hot Outlet Cold Inlet Balanced Cold Water Potable Expansion Vessel Connection DRAWN DRAWN Secondary Return Connection Tundish...
  • Page 29 Smart Plumb Cylinder Product Schematics 180L/60L 200L/60L 250L/90L 300L/130L 400L/130L 1870 1980 1950 1850 2160 Right Side View Left Side View Front View DRAWN DRAWN DRAWN DRAWN DRAWN DRAWN Top View...
  • Page 30 Transporting the unit Transport and Handling The Smart Plumb unit is delivered fully packaged and fixed to a wooden pallet base. Care should be taken when transporting the cylinder unit ensuring that the casing is not damaged by impact. At least two people should lift the cylinder to prevent injuries. The cylinder must be stored in a dry area and must never be dropped during handling.
  • Page 31 Installing the unit Moving the Indoor unit • Select the moving route in advance. • Be sure that moving route is safe from weight of the cylinder. Moving the Indoor unit with a fork lift. • Insert the fork into the wooden pallet at the bottom of the cylinder carefully.
  • Page 32 Single Phase 220-240V, 50Hz Single Phase 220-240V, 50Hz For simplicity Earth connections have not been shown. Description Item Codes Description Item Codes Samsung 30A ELCB HZC-0000A25-70 Wilo Primary Circulating Pump HZC-0000A25-60 SmartPlumb Tank HUGH-G6x0x0-xC Wilo Secondary Circulating Pump HZC-0000A25-60 Samsung MIM-E03CN/DN...
  • Page 33 Connect ‘Live’ and ‘Neutral’ power line with the terminals marked ‘L, N’ of the ELCB which is located inside the MIM casing. Connect the ‘Protective Earth’ line with the ‘Earth screw’ inside the MIM casing. The rear casing of the MIM is the termination point for all Protective Earth Connections. Please use earth termination points provided. ELCB Samsung MIM...
  • Page 34 Electrical Protective Earth All pre-installed components are earthed. The integrity of a protective earth system relies on its primary connection. It is the installers responsibility to ensure the rear of the MIM casing is earthed, therefore providing a protective earth connection to all system components. Connecting the communication cable The communication cable carries the signal between the outdoor unit and the MIM casing.
  • Page 35 Electrical Connecting External Controls Top Vanity Panel Connection of external controls to the Smart Plumb unit are made directly to the ‘Joule Kodiak PCB’ which is located behind the top vanity panel, as detailed in the image shown on the right. There is a dedicated 230V AC supply to power the external controls.
  • Page 36 Electrical Example External Controls The schematic below shows examples of different types of external controls and how they connect to the ‘Joule Kodiak PCB’. Joule E91 Room Thermostat N1 L2 N1 L2 Sensor Sensor RESET RTP5 Room Thermostat ZONE 1 ZONE 2 ZONE 3 EXTERNAL...
  • Page 37 Temperature & Pressure Relief Valve Connect the tundish and route the discharge pipe which must be routed in accordance with Building Regulations - Part G3 of schedule 1. When operating normally water will not be discharged from the temperature and pressure relief valve. Water discharge from the temperature and pressure valve will only occur under fault conditions.
  • Page 38 Heating System Connection Connecting To The Cylinder If plastic pipes are used, they must be approved temperature resistant to 95°C at a pressure of 10 bar. A thermostatic mixer should be installed in the system to prevent the risk of scalding. Heat Pump Primary Connections Connect the primary connections as shown below.
  • Page 39 Inlet Control Group Fitting the Inlet Control Group The cold inlet must be piped into the top of the inlet control group. It is recommended to install a full bore isolation valve on the cold inlet for maintenance and servicing of the valve. The water supply should be checked to ensure it can meet these requirements.
  • Page 40 Inlet Control Group Secondary Circulation On larger installations long pipe runs to draw-off points can cause significant volumes of water to be drawn off before an acceptable temperature can be reached. Secondary pumped circulation using a stainless steel or a bronze pump and combined with effective time and temperature controls can overcome this problem.
  • Page 41 Maintenance General Servicing should only be carried out by competent installers and any spare parts must be purchased from Joule Never bypass any safety devices or operate the unit without being fully operational. Draining Switch the electrical power off (important to avoid damage to element). Isolate the power supply to the unit. Turn off the cold water supply valve.
  • Page 42 Samsung Controller Overview of the Samsung Initial Start Up Controller Initial Start Up Please refer to controller symbols and button functions on pages shown on the left for further guidance on the heat pump controls. Ensure that both the outdoor and indoor units are correctly wired and plumbed prior to turning on.
  • Page 43 Setting up the controller and Select daily schedule using up and down the time arrows, push right arrow to enter Select type of schedule using up and down Push the Gear Icon arrows, change from quiet to DHW Use the Arrows to highlight option and push Push right arrow to select either Off, or what the right arrow power mode you wish for the DHW mode...
  • Page 44 Self-Test Mode Self-Test Mode Display Water Inlet Temp: 23°C 22°C Water Outlet Temp: Backup Heater Outlet Temp: To access the Self-test mode, you must enter Mixing Valve Outlet Temp: 50°C Tank Temp: the Service Menu. 20°C Indoor Ambient Temp: Indoor Ambient Temp. (Zone 2): Water Outlet Temp.
  • Page 45 Set 3083 to 3 kw. should be set for Standard. Now use the to return to the front Use up and down to select Standard and screen. push OK. Use the to enter user menu, and use the Once complete push to return to front arrows to highlight “Energy”...
  • Page 46 Service Timer Service Call Number Operation Quiet Outing Schedule Status Last Inspection Installation Date Priority Option Energy Setting Quite Mode Manually Select add a schedule Daily Schedule Push the Gear Icon to enter the menu Quite mode can then be turned on or off Type Hour Minute...
  • Page 47 How to read water flow rate Enter Service mode Use the arrows to move to ‘Indoor Zone Option’ Service Mode Service Timer Quite Mode Automatic Time Indoor Zone Option Connection Information Press the right arrow button Use the down arrow to find ‘Indoor Zone Status Information’...
  • Page 48 Smart Plumb Pre-plumbed Mechanical Diagram...
  • Page 49 Smart Plumb Pre-plumbed Electrical Diagram ZONE 1 ZONE 2 ZONE 3 HEATING VALVE HEATING VALVE ZONE 2 ZONE 1...
  • Page 50 Unplumbed Installation Electrical Diagram (CNS057) F4(COM2_A) F3(COM2_B) ELCB B1 B3 B5 B7 B9 B11 B13 B15 B17 B19 B21 B23 B25 B2 B4 B6 B8 B10 B12 B14 B16 B18 B20 B22 B24 B26...
  • Page 51 If you set a field setting and go back to check it, it will not have changed. The field setting does not get written to th PCB unless you push Ok after changing it. Samsung Gen 6 Monobloc #FSV REVIEW - Applicable Products: SmartPlumb & Unplumbed Systems.0...
  • Page 52 Fault Codes Error Contents Measure Product op. in Error Type Code error condition Outdoor unit / Comp. / Ind. unit Indoor unit communication Check the communication cable of indoor unit. Operation off Communication error Check the DC output voltage at the communica- error tion terminal.
  • Page 53 Fault Codes Error Contents Measure Product op. in Error Type Code error condition Outdoor unit / Comp. / Ind. unit Heating operation blocked Check the operation setting state Operation off Self diagnostic error Check temperature sensor Outdoor fan 1 error Check input power connection status Operation off Self diagnostic error...
  • Page 54 Fault Codes Error Contents Measure Product op. in Error Type Code error condition Outdoor unit / Comp. / Ind. unit Outdoor fan 2 error Check th einput power connection status Operation off Self diagnostic error Check the connection status of the motor and the outdoor unit PCB Check the indoor/outdoor unit fuse Gas leak error...
  • Page 55 DPM) (This error doesn’t occur in EMF 150-AM) E911 Emergency stop Ensure flow sensor is fitted onto pipework and connected to Samsung PCB. Ensure flow rate is above 16 litres per minute. Ensure all air is removed from system.
  • Page 56 Switch Live back from Time Clock for Heating Zone 1 230V AC Live Input Switch Live back from Time Clock for Heating Zone 2 Comms Communication to ODU Comms Communication to ODU 12Vdc Output Ground Samsung Controller Samsung Controller Earths Connected to Earth Bar...
  • Page 57 Service & Maintenance Annual Servicing All Samsung Air Source Heat Pumps supplied by Joule must be serviced annually to validate the product warranty under the terms of the EUW agreement. Items that must be inspected annually to validate the warranty include, •...
  • Page 58 Post Code: Email: Outdoor Unit Serial No: Model: Engineer Name: Company: Telephone: Email: Samsung certified Course year? Service Engineer? Outdoor Unit Description Comment Check for undue noise and vibration Outdoor unit Inspect for damage and clean (ph. neutral Casings and panels...
  • Page 59 Service to Validate Warranty Indoor Control Kit Description Comment Inspect and tighten all terminals Isolator Inspect wiring connections and tighten all Indoor terminals terminals System Description Comment Check pipe work insulation, repair as Wet circuit required Wet circuit Clean strainers Remove any trapped air in the system Wet circuit Wet circuit...
  • Page 60 The 7 Year Extended Warranty is not transferable and no alternative will be offered. Statement For Samsung This offer only applies to the purchase of a new (not second-hand) Samsung air conditioning Product which is sold in the UK or ROI after 1st May 2016...
  • Page 61 Warranty Extent Of Warranty During the extended warranty period Samsung continues to warrant that the Samsung Product shall be free from defects in materials and workmanship. If the relevant product does not function as warranted, against defective materials or workmanship, you should contact the Joule technical department or your local sales representative.
  • Page 62 Samsung is not responsible for paying any travel or delivery costs where the product is located outside the UK or ROI. Services performed by Samsung in rectifying damage or defect caused as a result of any excluded conditions shall be subject to additional charges for labour, transportation and parts.
  • Page 63 Promotion. Promoter: Samsung Electronics (UK) Ltd, Samsung House, 1000 Hillswood Drive, Chertsey, Surrey, KT16 0PS. (Please do not send any Warranty applications to this address - they will not be registered for...
  • Page 64 (Name and signature of authorized person) ※ This is not the address of Samsung Service Centre. Please see the address or the phone number of Samsung Service Centre in the warranty card or contact the retailer where you purchased your product.
  • Page 65 (Name and signature of authorized person) ※ This is not the address of Samsung Service Centre. Please see the address or the phone number of Samsung Service Centre in the warranty card or contact the retailer where you purchased your product.
  • Page 66 (Name and signature of authorized person) ※ This is not the address of Samsung Service Centre. Please see the address or the phone number of Samsung Service Centre in the warranty card or contact the retailer where you purchased your product.
  • Page 67 ERP Information Declaration of Conformity We, the manufacturer: Chewbay Ltd. T/A Joule Ireland Unit 407 Northwest Business Park, Cappagh Road, Dublin 11, Ireland. D11 HD36 declare under our sole responsibility that the product: Combination Heater and Package Combination Heater Product: AE050RXYDEG EU &...
  • Page 68 ERP Information COMMISSION REGULATION (EU) No. 813/2013 Information requirements for heat pump space heaters and heat pump combination heaters Model: Samsung AE050RXYDEG EU & Joule 200L H.G Cyclone Air-to-water heat pump: Yes Water-to-water heat pump: No Brine-to-water heat pump: No...
  • Page 69 ERP Information COMMISSION REGULATION (EU) No. 813/2013 Information requirements for heat pump space heaters and heat pump combination heaters Model: Samsung AE050RXYDEG EU & Joule 200L H.G Cyclone Air-to-water heat pump: Yes Water-to-water heat pump: No Brine-to-water heat pump: No...
  • Page 70 ERP Information COMMISSION REGULATION (EU) No. 813/2013 Information requirements for heat pump space heaters and heat pump combination heaters Model: Samsung AE080RXYDEG EU & Joule 200L H.G Cyclone Air-to-water heat pump: Yes Water-to-water heat pump: No Brine-to-water heat pump: No...
  • Page 71 ERP Information COMMISSION REGULATION (EU) No. 813/2013 Information requirements for heat pump space heaters and heat pump combination heaters Model: Samsung AE080RXYDEG EU & Joule 200L H.G Cyclone Air-to-water heat pump: Yes Water-to-water heat pump: No Brine-to-water heat pump: No...
  • Page 72 ERP Information COMMISSION REGULATION (EU) No. 813/2013 Information requirements for heat pump space heaters and heat pump combination heaters Model: Samsung AE120RXYDEG EU & Joule 300L H.G Cyclone Air-to-water heat pump: Yes Water-to-water heat pump: No Brine-to-water heat pump: No...
  • Page 73 ERP Information COMMISSION REGULATION (EU) No. 813/2013 Information requirements for heat pump space heaters and heat pump combination heaters Model: Samsung AE120RXYDEG EU & Joule 300L H.G Cyclone Air-to-water heat pump: Yes Water-to-water heat pump: No Brine-to-water heat pump: No...
  • Page 74 ERP Information COMMISSION REGULATION (EU) No. 813/2013 Information requirements for heat pump space heaters and heat pump combination heaters Model: Samsung AE160RXYDEG EU & Joule 300L H.G Cyclone Air-to-water heat pump: Yes Water-to-water heat pump: No Brine-to-water heat pump: No...
  • Page 75 ERP Information COMMISSION REGULATION (EU) No. 813/2013 Information requirements for heat pump space heaters and heat pump combination heaters Model: Samsung AE160RXYDEG EU & Joule 300L H.G Cyclone Air-to-water heat pump: Yes Water-to-water heat pump: No Brine-to-water heat pump: No...
  • Page 76 ERP Information COMMISSION DELEGATED REGULATION (EU) No 811/2013 PRODUCT FICHE (ENERGY LABELLING OF COMBINATION HEATER) Supplier's name or trademark Samsung Electronics Co, Ltd. & Joule Ireland AE050RXYDEG EU & Joule AE080RXYDEG EU & Joule AE120RXYDEG EU & Joule AE160RXYDEG EU & Joule Supplier's model identifier 200L H.G Cyclone...
  • Page 78 JOULE IE JOULE UK Unit 407 NW Business Park, Unit 1 & Unit 3, Cappagh Road,Ballycoolin, Leftfield Park, Park Road, West Yorkshire, Blanchardstown, Dublin WF8 4PS, United Kingdom +353 (1) 623 7080 +44 (0) 330 808 8488 +353 (1) 626 9337 +44 (0) 1513 568 336 mail info@joule.ie...

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Joule hhsm-g600008-1Joule hhsm-g600012-1Joule hhsm-g600016-1Joule mim-e03Joule mim-e03cnJoule mim-e03cd