Related Manuals for Power Tech Generators PTGK-12
Summary of Contents for Power Tech Generators PTGK-12
- Page 1 PT-10000/PT-12000 Operators Manual Generating Power to the World Power Technology Southeast 634 State Road 44 Leesburg, FL 34748-8103 Phone: (352)-365-2777 Fax: (352) 787-5545 Page 1 of 23...
- Page 2 Generating Power to the World Table of Contents FORWARD .............................. 4 TO OUR CUSTOMERS ........................... 4 Limited Warranty on Power Tech Generators ..........Error! Bookmark not defined. SAFE OPERATION ..........................5 Proposition 65 Warning ........................5 CONDUCTING SAFETY CHECKS AND MAINTENANCE..............10 Operating the Generator ........................
- Page 3 PT-10000/PT-12000 Operators Manual Generating Power to the World CORE ASSEMBLY ..........................21 FIELD COIL ............................21 BALANCE............................21 BEARING ............................22 STATOR ASSEMBLY ........................22 TROUBLESHOOTING ........................... 23 TROUBLE ............................23 POSSIBLE CAUSE ..........................23 SUGGESTED ACTION ........................23 Page 3 of 23...
- Page 4 PT-10000/PT-12000 Operators Manual Generating Power to the World FORWARD You are now the proud owner of a Power Technology Southeast generator set, powered by an industrial Isuzu diesel engine. This generator set is a Part of Power Tech`s Tier 4 Final Generator product line. It is the engineered to the utmost quality standards and manufactured in a strict quality control environment and will assure you a long, satisfactory service.
- Page 5 PT-10000/PT-12000 Operators Manual Generating Power to the World SAFE OPERATION Observe Safety Instructions CALIFORNIA Wear Safety Clothing Check Before Operating the Engine Proposition 65 Warning Keep Area around the engine clean Diesel Engine Exhaust and Safe Handling of Fuel and Lubricants some of its constituents are Exhaust Gases and Fire Prevention known by the State of...
- Page 6 PT-10000/PT-12000 Operators Manual Generating Power to the World responsibility to instruct all operators in safe operation. Be sure to observe the following for safe operation. OBSERVE SAFETY INSTRUCTIONS Read, understand and follow this “OPERATORS MANUAL” and “LABELS ON THE ENGINE” before starting and operating.
- Page 7 PT-10000/PT-12000 Operators Manual Generating Power to the World KEEP AREA AROUND THE ENGINE CLEAN Be sure to stop the engine before cleaning. Keep the engine clean and free of accumulated dirt, grease and trash. DO NOT stop the engine without idling; Temperatures around the ...
- Page 8 PT-10000/PT-12000 Operators Manual Generating Power to the World Escaping fluids Relieve all pressure in the air, oil and cooling systems before any lines, fittings or related items are removed or disconnected. Be alert for possible pressure release when disconnecting ...
- Page 9 PT-10000/PT-12000 Operators Manual Generating Power to the World ANTI-FREEZE AND DISPOSAL OF FLUIDS Anti-freeze contains toxic chemicals. Wear rubber gloves when handling anti-freeze. In case of contact with skin, wash immediately to avoid personal injury. DO NOT mix different types of Anti-freeze. The mixture can produce a chemical reaction resulting ...
- Page 10 PT-10000/PT-12000 Operators Manual Generating Power to the World CONDUCTING SAFETY CHECKS AND MAINTENANCE When performing safety checks or engine service, be sure the engine is level and well supported. Use approved stands designed for this type of service. DO NOT service an engine that is only supported by a lift jack or hoist. ...
- Page 11 PT-10000/PT-12000 Operators Manual Generating Power to the World Operating the Generator Daily Pre Operational Checks Check the engine oil level to be appropriate level Check for tightness of battery cables/terminals. Check battery terminals for absence of corrosion ...
- Page 12 PT-10000/PT-12000 Operators Manual Generating Power to the World Front Panel Items Item Name Description Off Button Used for turning off the engine or exiting out of Auto mode. This is not intended to function as an Emergency Stop as there are conditions in which it will not shutdown the engine.
- Page 13 PT-10000/PT-12000 Operators Manual Generating Power to the World Modes, Starting and Stopping Methods The following table describes the different operating modes of the controller: Mode / State Description When in the OFF mode, the engine cannot be remotely started. Auto When in the Auto mode, the engine waits to receive a start command.
- Page 14 PT-10000/PT-12000 Operators Manual Generating Power to the World Engine Specifications Engine Make: Kubota Engine Model: WG1605 EPA Tier Tier 2 Oil type See page 9 Oil capacity 6.34 Qts (6L) Air Filter P/N 04FA2E1 Inline Fuel Filter P/N 08FFG38 OIL Filter P/N 01FO1605 Page 14 of 23...
- Page 15 PT-10000/PT-12000 Operators Manual Generating Power to the World Engine Maintenance Schedule 2000 Hour 150 Hour 500 Hour 1000 Hour Maintenance Service Item Daily Remarks Interval notes Interval Interval Interval Engine Oil Level deterioration & Leakage Or Once a Engine Oil Change Year Or Once a Oil Filter Change...
- Page 16 PT-10000/PT-12000 Operators Manual Generating Power to the World Engine Oil Maintenance Checking the Engine Oil Level 1) Maintain Proper Oil Level Between “ADD”(Y) and “Full” (X) the oil level Gauge. DO NOT fill above “Full” mark as catastrophic engine damage will occur. 2) Remove the oil filler cap and add oil if necessary.
- Page 17 PT-10000/PT-12000 Operators Manual Generating Power to the World COOLANT RECOMMENDATIONS It is important to use a high-quality engine coolant. Engine coolant comes in several types. The use of 50/50 mix of Dex-Cool coolant and clean, soft water is required for use in this generator set.
- Page 18 PT-10000/PT-12000 Operators Manual Generating Power to the World CHECKING RADIATOR COOLANT LEVEL CHECKING RESERVOIR TANK COOLANT LEVEL (At a Minimum of 25 Hours of Operation) Ensure that the coolant level of the radiator reservoir tank is between the upper limit (FULL) and the lower limit (LOW) on the side of the reservoir tank.
- Page 19 PT-10000/PT-12000 Operators Manual Generating Power to the World OPERATING HOURS and SERVICE LOG THIS SERVICE LOG IS PROVIDED TO HELP YOU KEEP AN ACCUMULATIVE RECORD OF OPERATION HOURS ON YOUR GENERATOR SET AND THE DATES REQUIRED SERVICES WERE PERFORMED. ENTER TIME TO THE NEAREST HOUR.
- Page 20 PT-10000/PT-12000 Operators Manual Generating Power to the World GENERATOR ASSEMBLY INFORMATION EXCITER TYPE GENERATOR The exciter pole pieces contain residual magnetism, which sets up lines of force across the air gap to the exciter armature. When the exciter begins to rotate a voltage is induced and current flow is initiated in the exciter armature AC windings.
- Page 21 PT-10000/PT-12000 Operators Manual Generating Power to the World low voltage that air conditioning will have more difficulty in starting, and long starting lines may overload generator and trip circuit breakers. For three phase connections, please contact Power Technology’s Tech support Dept.
- Page 22 PT-10000/PT-12000 Operators Manual Generating Power to the World BEARING The generator rotor assembly is suspended on a shielded factory lubricated ball bearing. A visual inspection of the bearing is recommended at typical service intervals. If signs of abnormal wear or leakage are observed, the bearing should be replaced. Never use liquids of any kind to clean the generator end and bearing.
- Page 23 PT-10000/PT-12000 Operators Manual Generating Power to the World TROUBLESHOOTING TROUBLE POSSIBLE CAUSE SUGGESTED ACTION Generator will not start via Generator is not in “auto” mode Put Generator in Auto mode via remote panel or other source controller Remote connection plug is not Reconnect Remote control Plug connected Engine does not crank from...
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