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Trox Technik Compact XM0 Installation And Commissioning Manual

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Installation and commissioning manual
GB/en
Control component
Compact XM0
Read the instructions prior to performing any task!

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Summary of Contents for Trox Technik Compact XM0

  • Page 1 Installation and commissioning manual GB/en Control component Compact XM0 Read the instructions prior to performing any task!
  • Page 2 TROX SE Heinrich-Trox-Platz 47506 Neukirchen-Vluyn Germany Phone: +49 2845 202-0 Fax: +49 2845 202-265 Email: trox-de@troxgroup.com Internet: http://www.troxtechnik.com CD10104, 1, GB/en 05/2025 © 2025 Control component Compact XM0...
  • Page 3 12.2 Disassembly .......... 46 Electrical connection ........12.3 Disposal ..........46 7.1 Installation instructions ......22 Technical data ..........47 7.2 Connection terminals ....... 22 Declaration of conformity ......49 7.3 Wiring for analogue operation ....Control component Compact XM0...
  • Page 4 Table of contents Glossary............50 Index..............51 Appendix............53 A Systematic troubleshooting ......54 Control component Compact XM0...
  • Page 5 Product data sheets  ENVIRONMENT! Project-specific wiring documents from the system  planner, if applicable Environmental pollution hazard. Tips and recommendations Useful tips and recommendations as well as informa- tion for efficient and fault-free operation. Control component Compact XM0...
  • Page 6 Product name  TROX order number and line number  Delivery date  Issue or fault report  Please refer to your local TROX website for the latest contact information. Control component Compact XM0...
  • Page 7 The following symbols and signs are usually found in 2.1 Correct use the work area. They apply to the very location where The electronic control component type Compact XM0 is they are found. used in combination with the TROX TVE or TVE-Q con-...
  • Page 8 In addition to the safety notes in this manual, the appli- cable regulations for safety, accident prevention and environmental protection must also be complied with. Control component Compact XM0...
  • Page 9 6 . each type of work. Description of personal protective equipment Industrial safety helmet Industrial safety helmets protect the head from falling objects, suspended loads, and the effects of striking the head against stationary objects. Control component Compact XM0...
  • Page 10 The product is typically delivered mounted on a control unit. Check the following items on delivery: Control component Compact XM0  – mounted on the control unit and fixed with anti- rotation lock –...
  • Page 11 TVE or TVE-Q terminal unit. Airflow direction  – For TVE or TVE-Q terminal units with a con- trol component of type Compact XM0, a pre- ferred airflow direction is indicated with regard to acoustics (air direction arrow). Alternative instal- lation is possible. Fixing/suspension ...
  • Page 12 The damper blade position corresponds to the mark on the release button and is therefore recognisable from the outside. Fig. 2: Position indicator of the damper blade Release button with marking for position indication Damper blade Control component Compact XM0...
  • Page 13 The q and q values can be set vmin vmax individually on the display, via the setting device or via PC software. Control component Compact XM0...
  • Page 14 Opening the damper blade  vmin vmax Volt-free switch contacts for switching between q vmin and q vmax Actual volume flow rate as analogue voltage signal or digitally via Modbus e. g. to the MCE Control component Compact XM0...
  • Page 15 Further information can be found here: Override control for analogue operation:  Ä 7.3.4 ‘Control variable operation / override con- trols’ on page 24 Override control for Modbus operation:  Ä 9.7 ‘Modbus register list’ on page 37 Control component Compact XM0...
  • Page 16 The limitation by the technical data of the controller outputs (current) and controller inputs (input resistances) must be observed. No special wiring of the controllers is required for bus operation, as all data points are available via the bus communication. The data must still be linked accordingly. Control component Compact XM0...
  • Page 17 PC tool. Operating mode Menu configuration (Mode, COM) Analogue (0 – 10 V DC) Analogue (2 – 10 V DC) Modbus RTU MODE = CB2 COM = b1 - b32 Control component Compact XM0...
  • Page 18 Relative values for actual values in per cent refer to the range 0 - nominal volume flow q Vmin Observe prioritisation for override control: Bus specifications have higher priority than local wiring; diagnostic wiring of service tools has the highest priority Control component Compact XM0...
  • Page 19 2 – 10 V DC 10 V Y– 2 × (q – q vmin vsoll vmax vmin (10 V– 2 V) 2 – 10 V DC U – 2 × q vist vnenn (10 V – 2 V) Control component Compact XM0...
  • Page 20 Setpoint specification and the number of bus participants. Shielded cables must be used.  The Modbus wiring must always be earthed.  Earthing only takes place at the client via the shielding of the cable. Control component Compact XM0...
  • Page 21 Modbus address by reading out Modbus register 6. Further Modbus registers are explained in the following section: Ä 9.7 ‘Modbus register list’ on page 37 Observe the installation instructions! Ä 7 ‘Electrical connection’ on page 22 Control component Compact XM0...
  • Page 22  tion against accidental contact is only required for active parts. As control components of type Compact XM0 are oper- Observe the following during installation: ated with safety extra-low voltage (SELV), the screw Legal and official regulations, in particular VDE ...
  • Page 23 If stub lines are used in bus operation, the notes on stub For this purpose, the reference signal is duplicated and line lengths Ä 6.3.2 ‘Modbus RTU basics’ on page 20 at the same time applied to terminal Y of the control must be observed. component. Control component Compact XM0...
  • Page 24 (factory setting). A setpoint vmin signal is not required. The actual volume flow rate can be tapped at the terminal (U). Y U B+ A- Compact Fig. 20: Staged operation 0 – 10 V DC Control component Compact XM0...
  • Page 25 Maximum volume flow rate q vmax S4 closed* Damper blade CLOSED S5 closed* Damper blade OPEN * only applies to 24 V AC supply voltage; the S4 and S5 functions are not available for the DC supply. Control component Compact XM0...
  • Page 26 The volume flow setpoint is specified for each control component by specifying the Modbus address and  transferring the new setpoint to Modbus register 0. The actual volume flow rate is queried for each control component by specifying the Modbus address and  reading out Modbus register 6. Control component Compact XM0...
  • Page 27 In hybrid operation, no control signal can be specified via the bus operation. In this case, bus operation is only used for feedback and display of actual values of the control component. Control component Compact XM0...
  • Page 28 Display in set volume flow unit [m³/h] – [l/s] – [cfm] ❷ V Display and setting of q Fig. 25: Display and control elements Compact XM0 vmin ❸ V Display of actual values and operating states Display and setting of q...
  • Page 29 Address (1 – 247)  ❼ Info Display of additional information PoS - Position (0 - 100 %)  qno - Nominal volume flow in requested unit  Fir - Firmware version from firmware 117  Control component Compact XM0...
  • Page 30 Operation and status of the control compone... Menu navigation Fig. 28: Menu navigation Control component Compact XM0...
  • Page 31 Display switches between cl and actual volume flow rate Override control CLOSED reached. Display switches between cl and actual volume flow rate The flashing signal always describes a 2-second interval. 1 = LED lights up, 0 = LED does not light up. Control component Compact XM0...
  • Page 32 Hi and actual volume flow rate Controlled. Is signalled as long as the actuator is not rotating to adjust the setpoint. The flashing signal always describes a 2-second interval. 1 = LED lights up, 0 = LED does not light up. Control component Compact XM0...
  • Page 33 [m³/h]; [l/s] - lower limit of the operating range for vmin the terminal unit [m³/h]; [l/s] - upper limit of the operating range for vmax the terminal unit Additional commissioning steps required Ä 9.7 ‘Modbus register list’ on page 37 Control component Compact XM0...
  • Page 34 The exact name of the software is: WIN-VAV2-A-Bundle (Gruner item number 46076). The control component is connected to the GUIV3-S interface adapter using a service plug and patch cable. The USB cable is then used to connect the PC and GUIV3-S. Control component Compact XM0...
  • Page 35 (F) input signal: CA2 - Analogue 2 – 10 V – variable operation (V) or Observe the usable control range of the terminal  constant value operation (F) unit: - Type TVE: 4 – 100 % Control component Compact XM0...
  • Page 36 For this purpose, select menu item tst in the dis- play menu ❹ ‘Diagnostics’ , Ä 8 ‘Operation and status of the control component’ on page 28 . ð The test function is started, and the LED flashes briefly once at 2-second intervals. Control component Compact XM0...
  • Page 37 201 [m³/h], [l/ s], [cfm] Voltage value at analogue input setpoint Y [mV] Volume flow setpoint in volume flow unit [m³/h], [l/s], [cfm] in accord- R, W ance with register 201 Firmware version Flash Control component Compact XM0...
  • Page 38 Interface definition (Interface mode) For assignment see separate R, W EEPROM table Modbus address (participant address), factory setting: Modbus R, W EEPROM address 1 Volume flow unit R, W EEPROM 0 = l/s;  1 = m³/h;  6 = cfm  Control component Compact XM0...
  • Page 39 Baud rate Parity Stop bits Modbus register Display 0 b1 1200 None 1 b2 1200 Even 2 b3 1200 *Standard parameters b1 - b32 = Modbus RTU parameter Value 15 corresponds to factory setting (display b16) Control component Compact XM0...
  • Page 40 Detailed information on register 572 (setting threshold value CLOSE 2 – 10 V) Register Threshold value CLOSE 2 – 10 V (adjustable in 40 mV steps) 5 – 0.2 V 30 – 1.2 V 10 – 0.4 V 35 – 1.4 V Control component Compact XM0...
  • Page 41 Bit 9 - Negative half-wave  Bit 10 - Positive half-wave  Analogue Bit 11 - Full wave  Bit 12 - Analogue Min  Bit 13 - Analogue Max  Bit 14 - Ground  Control component Compact XM0...
  • Page 42 The test can be repeated for different setpoint Furthermore, in the controlled state, due to the permis- values by adjusting the V value. sible control tolerance, small deviations between the signal voltages of the setpoint value and actual value can always be expected. Control component Compact XM0...
  • Page 43 Note: Depending on the selected setting of the q vmin values, the setpoint signal voltage and actual vmax value voltage can be different even in a correctly regu- lated state, Ä 10.2.4 ‘Deviation between setpoint value and actual value signal’ on page 42 . Control component Compact XM0...
  • Page 44 + 2V – q vmax vmin (10V – 2V) Calculation solution: Y = 650 m³/h – 250 m³/h / (800 m³/h – 250 m³/h / (10 V– 2 V)) + 2 V Y = 7.81 V Control component Compact XM0...
  • Page 45 11.2 Install spare part Fig. 32: Plug the control component onto the basic device NOTICE! Observe correct installation! Align the markings to each other. Attach the controller without force Engage the controller – done! Control component Compact XM0...
  • Page 46 Handle all open, sharp-edged components with care. – Disassemble components professionally. Be aware that some components are very heavy. Use lifting gear if necessary. – Secure components to prevent them from falling or toppling. – When in doubt, contact the manufacturer. Control component Compact XM0...
  • Page 47 Technical data General operating conditions of the control components Ambient temperature 10 - 50 °C Ambient humidity 5 - 90% rH Fig. 33: Compact XM0 Compact XM0 Type of attachment TR0VM-024T-10I-DD15-MB Supply voltage 24 V AC ± 20%, 50/60 Hz...
  • Page 48 Technical data Compact XM0 EC conformity EMC according to 2014/30/EU Connection terminals Cable cross-section 0.5 mm² - Max. 1.5 mm² Control component Compact XM0...
  • Page 49 We hereby declare that the control component complies with all relevant provisions of the following EC guide- lines: Richtlinie 2014/30/EU  Richtlinie 2014/35/EU  Richtlinie 2011/65/EU  The individual CE certificates can be found at www.trox.de . Control component Compact XM0...
  • Page 50 . With analogue control of volume vNom flow controllers (typically used), the set maximum value ) is assigned to the maximum value of the setpoint vmax signal(10 V), see characteristic curve. vmin [m³/h]; [l/s] vmin Control component Compact XM0...
  • Page 51 Defect liability guarantee..........6 Characteristics............. Disassembly.............. 46 Display..............Packaging..............Display and control elements........28 Parts and function............. 12 Disposal..............PC software............... 34 Personnel..............9 Electrical connection data......... 47 Dismantling............Electrical wiring............22 Position of the damper blade........Control component Compact XM0...
  • Page 52 Transport inspection..........10 Setting Troubleshooting..........42 , 54 Analogue / digital control input signal....35 Constant value operation (F) ....... 35 entire control range..........35 Unauthorised use............7 Variable operation (V) ......... Use................7 Signs................7 Control component Compact XM0...
  • Page 53 Appendix Appendix Control component Compact XM0...
  • Page 54 Systematic troubleshooting Systematic troubleshooting Control component Compact XM0...
  • Page 55 TROX SE Phone: +49 2845 202-0 Heinrich-Trox-Platz +49 2845 202-265 47506 Neukirchen-Vluyn Email: trox-de@troxgroup.com Germany http://www.troxtechnik.com © 2025...