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Quincy Oil-injected rotary screw compressors QSI 50, QSI 60, QGV 40, QGV 50, QGV 60 Instruction book Original instructions WARNING Read all safety warnings, instructions, illustrations and specifications provided with this product. Failure to follow all instructions listed in this instruction book may result in personal injury, death and/or property damage.
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Instruction book Table of contents Preface..........................5 Safety precautions......................6 Safety signal words........................6 General safety precautions....................6 Safety precautions during installation................7 Safety precautions during operation..................8 Safety precautions during maintenance or repair............10 Dismantling and disposal......................11 General description...................... 13 Introduction..........................13 Air and oil circuit........................16 Regulating system........................
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Instruction book Data menu..........................36 4.10 Service menu..........................39 4.11 Week timer menu........................41 4.12 Event history menu........................42 4.13 Machine settings menu......................43 4.14 Controller settings menu..................... 45 4.15 Access level..........................48 Installation........................49 Dimension Drawings.........................49 Installation proposal......................50 BADGERXE NEMA 4 VFD option installation...............54 Operating instructions....................
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Instruction book Adjustments and service procedures.................67 Air filter............................67 Oil and oil filter change......................68 Oil separator change......................69 Coolers............................. 71 Safety valves..........................71 Shell/Tube heat exchanger....................72 Fluid analysis program......................73 Fluid sampling procedure.......................75 Problem solving......................78 Technical data....................... 89 10.1 Electric cable size and fuses....................89 10.2 Reference conditions and limitations..................
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Always keep the manual available near the machine. In all correspondence always mention the compressor type and serial number, shown on the data plate. Quincy Compressor, LLC reserves the right to make changes without prior notice. Updated instructions books can be found at www.quincycompressor.com/. 2920 7231 90...
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Instruction book Safety precautions Safety signal words DANGER Indicates a hazard with a high level of risk, which, if not avoided, will result in death, serious personal injury and/or property damage. WARNING Indicates a hazard with a medium level of risk, which, if not avoided, could result in death, serious personal injury and/or property damage.
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Instruction book DANGER If the machine is equipped with an automatic restart after voltage failure function and if this function is active, be aware that the machine will restart automatically when the power is restored if it was running when the power was interrupted! •...
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Instruction book • No external force may be exerted on the air outlet valve; the connected pipe must be free of strain. • If remote control is installed, the machine must bear a clear sign stating: DANGER: This machine is remotely controlled and may start without warning. The operator has to make sure that the machine is stopped and depressurized and that the electrical isolating switch is open, locked and labelled with a temporary warning before any maintenance or repair.
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Instruction book • Never touch any piping or components of the machine during operation. • Use only the correct type and size of hose end fittings and connections. When blowing through a hose or air line, ensure that the open end is held securely. A free end will whip and may cause injury.
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Instruction book Safety precautions during maintenance or repair WARNING All responsibility for any damage or injury resulting from neglecting these precautions, or non-observance of the normal caution and care required for installation, operation, maintenance and repair, even if not expressly stated, will be disclaimed by the manufacturer.
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Instruction book • Make sure that all sound-damping material and vibration dampers, e.g. damping material on the bodywork and in the air inlet and outlet systems of the compressor, is in good condition. If damaged, replace it by genuine material from the manufacturer to prevent the sound pressure level from increasing.
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Instruction book Disposal • Always adhere to local regulations when disposing of the equipment. These regulations may require specific procedures or designated facilities for handling electrical waste (e-waste) and specific materials or components. • Many parts are recyclable including metals like steel, aluminium, copper and precious metals. Plastics, rubber, cardboard and other packaging material can be used in energy recovery.
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Introduction General QSI 50, QSI 60 and QGV 40 up to QGV 60 are single-stage, oil-injected screw compressors with a gearbox driven by an electric motor. The compressors are available only in air-cooled versions. The compressors are enclosed in a sound-insulated bodywork.
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Instruction book Figure 2: Main components Figure 3: Main components 2920 7231 90...
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Instruction book Reference Description Air filter Oil separator Location of outlet pipe Air cooler Oil cooler Control panel Drive motor Oil filter Emergency stop button Fluid sample valve QGV models are equipped with a fluid sample valve located at the discharge of the fluid filter. Figure 4: Fluid sample valve Reference Description...
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Instruction book A model/serial number plate is located on the frame or in the upper right corner of the control panel door. Air and oil circuit Air circuit Figure 5: Flow diagram, air circuit Reference Description Intake air Air/oil (fluid) mixture Fluid Wet compressed air Description...
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Instruction book Oil/fluid circuit Figure 6: Flow diagram, oil/fluid circuit Description In the oil separator (AR), most of the fluid is removed from the air/oil mixture by centrifugal action. The remaining fluid is removed by the oil separator (OS). The oil collects in the lower part of the oil separator (AR), which serves as a fluid tank.
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Instruction book Cooling system Figure 7: Cooling system, air-cooled compressors The cooling system comprises the air cooler (Ca) and oil cooler (Co). On air-cooled compressors, the cooling air flow is generated by a fan (FN). 2920 7231 90...
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Instruction book Regulating system Figure 8: Regulating system (loaded condition) Loading When the net pressure is below the loading pressure, solenoid valve (Y1) is energized. Results: • The space above the unloading valve/blow-off valve (UV) is connected with the oil separator tank pressure (1) via the solenoid valve.
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Instruction book VSD regulating system If the consumption is less than the air output of the compressor, the net pressure increases. When the net pressure is higher than the setpoint (desired net pressure), the controller will decrease the motor speed. If the net pressure keeps on rising when the motor runs at minimum speed, the unit will run unloaded for 5 min, before the controller stops the motor.
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Instruction book Image Steps Control valve, final setting Final step is to tune the valve: Use the value that is below the manometer (E) (in this case 3.3 bar). Setting with the big valve (C). Always go from high pressure to low, and do not go under the manometer value.
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Instruction book Reference Component name Description Terminal block Overload disconnect (Fan motor) Electrical diagram Reference Description 2012204169 Variable speed control QGV 40-60 A diagram of the electrical system is shown in the parts manual sent with the compressor. A wiring diagram is also included in the control panel on all Quincy compressors.
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Instruction book Figure 10: Variable speed control QGV 40 up to 60 Reference Description Control supply transformer E-STOP Emergency stop Fuse 2920 7231 90...
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Instruction book Reference Description Human machine interface Contactor Overload relay Push button Phase protection relay Pressure sensor 4-20 Ma 0-300 PSI Solenoid valve Temperature switch Timer relay Discharge temperature Control relay Cubicle fan DD and PD Dryer (option) Surge protection device Water leak switch Reduced voltage starter Rotation direction indicator - Phase controller...
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Instruction book Controller Prior to starting DANGER Provisions should be made to have the instruction manual readily available to the operator and maintenance personnel. If, for any reason, any parts of the manual become illegible or if the manual is lost, have it replaced immediately.
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Instruction book Close the service valve to the plant air distribution system. Allow the pressure to build within the reservoir and the compressor to fully unload. Press the stop button or remove power at the main disconnect switch or panel. NOTE Close the service valve when the compressor is not being used.
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Instruction book A number of programmable settings, e.g. the unloading and loading pressures (for fixed speed units), the setpoint (for units with frequency converter), the minimum stop time, the maximum number of motor starts and several other parameters are taken into account. The controller stops the unit whenever possible to reduce the power consumption and restarts it automatically when the net pressure decreases.
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Instruction book WARNING Ignoring this service warning could severely damage your machine in the long term. The supplier is not liable for failures caused by neglecting service interval timings. Automatic restart after voltage failure (ARAVF) The controller has a built-in function to automatically restart the unit when the voltage is restored after voltage failure.
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Instruction book Reference Designation Function Flashes in case of a shut-down, is Warning sign lit in case of a warning condition. Service sign Is lit when service is needed. Is lit when the unit is running in Operation sign automatic operation. Indicates that the voltage is Voltage sign switched on.
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Instruction book Menu Icon Menu Icon Menu Icon Event History Saved Data Machine Alarms Settings Regulation Control Parameters Auxiliary Equipment Converters Parameters Internal SmartBox Auto Restart Controller Network Ethernet Settings Settings Settings CAN Settings Localisation Language Date/Time Units User Password Help Information Status icons...
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Instruction book Icon Description Running Unloaded Manual Unload Running Unloaded Wait Running Loaded Failed to Load Running Loaded Wait Manual Stop Machine Control Mode, Local Machine Control Mode, Remote Machine Control Mode, LAN Automatic Restart After Voltage Failure Week Timer Active System icons Icon Description...
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Instruction book Icon Description Antenna 100% Change between screens (indication) Energy recovery Dryer Element Drain(s) Analogue Output Menu Reset Auto Restart Filter(s) Cooler Valve(s) Power Meter Input icons Icon Description Pressure Temperature Special Protection Open 2920 7231 90...
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Instruction book Icon Description Closed NOTE This chapter gives a general survey of available icons. Not all icons mentioned in this chapter are applicable to every machine. Main screen Function The main screen is the screen that is shown automatically when the voltage is switched on. It is switched off automatically after a few minutes when there is no touch input.
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Instruction book Reference Designation Function Tap the field to view the type of measurement. This will be shown in the screen information bar. Examples of inputs: • Ambient temperature These fields can contain a certain • Outlet pressure or temperature 8, 9, 10, 11 value, depending on the type of •...
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Instruction book Reference Function Description Week timer Week timers can be set by tapping this icon. The remaining running time can be set and modified Remaining running time by tapping this icon. The reception quality of the internal antenna can be monitored.
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Instruction book Reference Designation Function Network settings, localisation settings and a user password can be set through this menu. There Controller settings is also a help page available and the controller information can be shown. Menu structure Operating the controller can be done by swiping through screens and tapping icons or menu items. This is the main structure.
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Instruction book Procedure To enter the Data menu screen: 1. Tap the Menu button. 2. Tap the Data icon. Description Reference Description Status menu Inputs menu Outputs menu Counters Auxiliary equipment menu Status menu CAUTION Always identify and resolve the underlying cause of the warning or shutdown message before resetting the warning or shutdown message.
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Instruction book Reference Description Reset button This menu shows the current status of the unit. If an alarm is active, it can be viewed by tapping the alarm message. To reset an alarm, tap the Reset button. WARNING Before remedying, consult the safety precautions. Before resetting a warning or shutdown message, an authorized technician should solve the problem.
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Instruction book This menu shows information about all the outputs. Counters menu Tap the Counters icon to enter the Counters menu. This menu shows an overview of all actual hours and counters of the unit and controller. Auxiliary Equipment menu Tap the Auxiliary Equipment icon to enter the Auxiliary Equipment menu.
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Instruction book Procedure To enter the Service menu screen: 1. Tap the Menu button. 2. Tap the Service icon. Description Reference Description Service Service Functions (only visible as advanced user) Clean Screen Service menu Tap the Service icon to enter the Service menu. This menu shows the remaining Running Hours and the remaining Real Time Hours until the next service.
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Instruction book Depending on the machine, this menu can have a different set of functions. Many of them are password protected, as they are only accessible for authorized personnel. Clean screen Tap the Clean Screen icon to start the 15 seconds countdown to perform cleaning of the touch screen.
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Instruction book Reference Designation Function If less than 4 weeks are programmed, tap the ‘+’ Add or select week button to add a week. Remove week Tap to remove a programmed week timer. A selection screen pops up. The user can choose the Activate week timer correct week by tapping ‘–’...
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Instruction book 4.13 Machine settings menu Function This screen is used to display the following submenus: • Alarms • Regulation • Control Parameters Only visible if the machine has adaptable parameters. • Aux. Equipment Parameters • Auto Restart These submenus can be entered by tapping the icons. Procedure To enter the Machine Settings menu screen: 1.
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Instruction book When pressing on one of the items in the underlying list, the warning and/or shutdown levels are shown for this alarm. Regulation menu Tap the Regulation icon to enter the Regulation menu. Setpoints can be modified and capacity control can be consulted through this menu. Modify a setting When tapping a list item, a selection screen pops up.
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Instruction book Through this menu, the parameters of the auxiliary equipment can be changed. Modify a setting When tapping a list item, a selection screen pops up. The user can modify the setting by tapping ‘–’ or ‘+’ and can confirm by tapping ‘V’ or decline by tapping ‘X’. Auto restart menu Tap the Auto Restart icon to enter the Auto Restart menu.
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Instruction book Description Reference Description Network Settings menu Localisation menu User Password menu Help menu Information menu Network settings menu Tap the Network Settings icon to enter the Network Settings menu. Ethernet Settings The list of Ethernet Settings is shown. When ethernet is turned off, the settings can be modified. CAN Settings The list of CAN Settings is shown.
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Instruction book Language The language setting of the controller can be modified through this menu. Date/Time The date and time settings of the controller can be modified through this menu. Units The units displayed can be modified through this menu. Modify a setting When tapping a list item, a selection screen pops up.
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Instruction book This menu shows information about the controller. 4.15 Access level Function Through this pop-up screen, the access level settings can be viewed or changed. Procedure The Access Level screen can be viewed or changed by tapping the Access Level button at the upper right corner of the screen.
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Instruction book Installation Dimension Drawings Figure 13: Dimension drawing of QSI 50, QSI 60 and QGV 40 up to 60 2920 7231 90...
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Instruction book Official drawing can be found at https://www.quincyhq.com. Reference Description Compressed air outlet 1-1/2" NPT Air intake for compression Cooling air outlet of the compressor Electrical cable passage Ø 2 mm Cooling air inlet of the compressor Doors fully open Compressor mounting hole Ø...
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Instruction book placed in such a way that the compressor is lifted perpendicularly. Lift gently and avoid twisting. Important requirements for new installation To ensure a safe installation of the equipment it is important to make sure that the final inspection checks of the equipment are made before running it for the first time.
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Instruction book Figure 14: Pack version Reference Designation Ventilation proposals Minimum free area to be reserved for the compressor installation Table 1: Text on drawing NOTE All piping to be connected stress-free to the compressor. Installation guidelines 1. Install the compressor unit on a solid, level floor suitable for taking its weight. 2.
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Instruction book 1.85 Δp = (L x 450 x Q ) / (d x P), with • Δp = Pressure drop in bar (recommended maximum: 0.1 bar (1.5 psi)) • L = Length of the pipe in m • = Free air delivery of the compressor in l/s •...
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Instruction book • V = Volume of the air net in l. • = Free air delivery of the compressor in l/s • P1 = Compressor air inlet pressure in bar absolute • = Cycle frequency = 1 cycle/30 s •...
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Instruction book If installing outdoors, consideration must be given to exposure to the sun. The electrical enclosure door (end of package) should be located out of direct sunlight (North or South). The intent would be to minimize the amount of cubicle surface area exposed to direct sunlight. Figure 15: Air connection location Reference Description...
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Instruction book Operating instructions Initial start-up WARNING The operator must apply all the relevant Safety precautions. Lockout/ Tagout all the power sources as per the OSHA procedures. Procedure NOTE For the position of the air outlet valve and the drain connections, refer to the section Introduction.
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Instruction book Figure 16: Transport fixtures 3. Check that the electrical connections correspond to the local codes and that all the wires are clamped tight to their terminals. The installation must be earthed and protected against short circuits by fuses of the inert type in all phases.
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Instruction book Figure 17: Electrical cubicle layout, variable speed Reference Component name Description Overload disconnect (Fan motor) CPT1 Control power transformer 5. Fit the air outlet valve (AV), refer to the section Introduction for the position of the valve. Close the valve. Connect the air net to the valve.
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Instruction book Figure 18: Position of the oil level sight glass 7. Provide labels warning the operator that: • The compressor may automatically restart after voltage failure (if activated, consult your supplier). 8. Check the voltage between the three phases before using the unit for the first time. 9.
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Instruction book Main motor: switch on the voltage. Start the compressor and stop it immediately. Check the direction of rotation of the drive motor as the motor comes to a stop. The correct direction of rotation is indicated by an arrow on the motor fan cover. If the rotation direction of the drive motor is incorrect, open the isolating switch and reverse the two incoming main power lines.
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Instruction book 1. Open the air outlet valve. 2. Switch on the voltage. Check that voltage on LED (5) lights up. 3. Press the start button (7) on the control panel. The compressor starts running and the automatic operation LED (4) lights up. After the start-up cycle, the compressor starts running loaded.
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Instruction book Checking the oil level Figure 21: Position of oil level sight glass When the machine is running, the oil level may sometimes be lower than the bottom of the sight glass (Gl). If there is no element temperature warning, this situation is normal. Regularly check the oil level.
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Instruction book Stopping Procedure 1. Press the stop button. The automatic operation LED goes out and the compressor stops after 30 seconds of unloaded operation. 2. To stop the compressor in the event of an emergency, press the emergency stop button. The alarm LED flashes.
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Instruction book Maintenance Preventive maintenance schedule WARNING Before carrying out any maintenance, repair work or adjustments, proceed as follows: • Stop the compressor. • Press the emergency stop button. • Switch off the voltage. • Lockout / Tagout per OSHA procedures. •...
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Instruction book • For the change interval of fluid and oil filter in extreme conditions, consult your Customer Center. • Any leakage should be attended to immediately. Damaged hoses or flexible joints must be replaced. The local Customer Center may overrule the maintenance schedule, especially the service intervals, depending on the environmental and working conditions of the compressor.
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Instruction book Service kits For overhauling and for preventive maintenance, a wide range of service kits is available. Service kits comprise all parts required for servicing the component and offer the benefits of genuine parts while keeping the maintenance budget low. Also a full range of extensively tested lubricants, suitable for your specific needs is available to keep the compressor in excellent condition.
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Instruction book Adjustments and service procedures Air filter WARNING If you do not replace the filtering element when needed, permanent dirt will build up. This reduces the air flow to the compressor and could damage the oil separator and the compressor. WARNING Never remove the element while the compressor is running.
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Instruction book 3. Fit the new element and the cover. 4. Reset the air filter service warning. Refer to the section Service menu. Oil and oil filter change WARNING The operator must apply all the relevant safety precautions. Always drain the compressor oil at all drain points. Used oil left in the compressor can contaminate the oil system and can shorten the lifetime of the new oil.
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Instruction book Figure 24: Oil drain plugs 9. Drain the oil by opening the valve (Vd). 10. Close the valve and fit the plug after draining. 11. Collect the oil and deliver it to the local collection service. 12. Refit and tighten the drain and vent plugs after draining. 13.
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Instruction book 2. Stop the compressor. 3. Close the air outlet valve and switch off the voltage. 4. Wait a few minutes and depressurize by unscrewing the oil filler plug (FC) just one turn to permit any pressure in the system to escape. 5.
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Instruction book Coolers DANGER Never use a high pressure water jet to clean the compressor. NOTE Keep the coolers clean to maintain their efficiency. Instructions for air-cooled compressors 1. Stop the compressor. 2. Close the air outlet valve and switch off the voltage. 3.
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Instruction book Testing Before removing the valve, depressurize the compressor. Refer to the section Problem solving. The safety valve (SV) can be tested on a separate air line. If the safety valve (SV) does not open at the set pressure indicated on the valve, it needs to be replaced. Shell/Tube heat exchanger Shell/Tube heat exchanger installation The satisfactory use of the heat exchanger equipment depends upon precautions which must be...
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(TAN). Should results appear unusual or suspicious, a detailed analysis can pinpoint specific contaminants. A detailed report is furnished to you, your Quincy Distributor and the Quincy Compressor factory upon completion of the fluid analysis.
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• FLUID TYPE - The type of fluid taken for analysis. • SERIAL NUMBER - The unit serial number of the Quincy compressor the fluid sample was taken from. • MODEL NUMBER - The model number of the Quincy compressor that the fluid sample was taken from.
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Instruction book Fluid sampling procedure Using fluid filter sample valve, proceed as follow: Fluid samples should be taken from the fluid filter sample valve (1) while the compressor is running at normal operating temperature for at least 30 minutes. 1. Open the valve (1), drain 2-4 ounces of fluid from the filter, and dispose of in an approved manner.
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Instruction book 2. Fill the sample bottle. 3. Close the valve (1). The preferred sampling location is the fluid filter as described above. If unable to take sample from the fluid filter sample valve, proceed as follow: Figure 26: Oil reservoir drain valve 1.
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Instruction book NOTE Be certain to provide all information as to possible hazards related to a given sample. If hazards exist, the information must be clearly marked on the sample bottle label. 2. Attach sample bottle label and put bottle in mailer. 3.
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Instruction book Problem solving DANGER Always switch off the voltage. Only pressing the emergency stop button is not sufficient to make the compressor voltage-free. DANGER If the machine is equipped with an automatic restart after voltage failure function and if this function is active, be aware that the machine will restart automatically when the power is restored if it was running when the power was interrupted! WARNING...
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Instruction book Condition Fault Remedy Compressor does not unload, Solenoid valve out of order. Replace the valve. safety valve blows. Inlet valve does not close. Check the valve. Air consumption exceeds air Check the connected equipment. delivery of compressor. Choked air filter element. Replace the filter element.
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Instruction book Fault tracing on Q-Control Touch controller NEOS browser Controller alarm Detailed alarm code Fault description Actions code (Decimal) description (Hexadecimal) 0x1000 Check if the main supply voltage is within specifications. Check the main fuses. Main power supply Check for the loose voltage too low or connectors at the 4369...
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Instruction book NEOS browser Controller alarm Detailed alarm code Fault description Actions code (Decimal) description (Hexadecimal) Check if the main supply is within specifications. Main power supply Check for transient 12833 0x3221 Undervoltage voltage too low. voltage phenomena (e.g. voltage dips, surges, etc.).
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Instruction book NEOS browser Controller alarm Detailed alarm code Fault description Actions code (Decimal) description (Hexadecimal) Let the drive cool off. Check for the excessive ambient temperature. Clean the heat sink with Over voltage or compressed air. over temperature Clean the inlet 12839 0x3227 Overvoltage...
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Instruction book NEOS browser Controller alarm Detailed alarm code Fault description Actions code (Decimal) description (Hexadecimal) Check for overloads. Let the drive cool off. Check for the excessive ambient Over temperature temperature. Clean Drive 17170 0x4312 detected in the heat the heat sink with overtemperature sink.
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Instruction book NEOS browser Controller alarm Detailed alarm code Fault description Actions code (Decimal) description (Hexadecimal) Check for overloads. Let the drive cool off. Check for the excessive ambient Over temperature temperature. Clean Drive detected in the 17175 0x4317 the heat sink with overtemperature IGBT junction VL compressed air.
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Instruction book NEOS browser Controller alarm Detailed alarm code Fault description Actions code (Decimal) description (Hexadecimal) Emergency stop Check the circuit opened. emergency stop button. Check for loose connectors Emergency off 20513 0x5022 at the control (STO) Hardware fault unit of the detected converter.
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Instruction book NEOS browser Controller alarm Detailed alarm code Fault description Actions code (Decimal) description (Hexadecimal) Try to reset the Drive failure Internal checksum error. If the error 24838 0x6106 (hardware) error detected. returns, contact your supplier. Try to reset the Internal Drive failure error.
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Instruction book NEOS browser Controller alarm Detailed alarm code Fault description Actions code (Decimal) description (Hexadecimal) Check the CAN cable connection between the controller and the converter. Check Drive failure Internal CAN state 24849 0x6111 the position of the (software) machine fault.
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Instruction book NEOS browser Controller alarm Detailed alarm code Fault description Actions code (Decimal) description (Hexadecimal) Wait until the vessel depressurizes by Motor start-up blow-off (by not unsuccessful; resetting the fault 33794 0x8402 Overcurrent requested speed immediately). not reached. If the problem persists, contact your supplier.
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Instruction book Technical data 10.1 Electric cable size and fuses WARNING The voltage on the compressor terminals must not deviate more than 10% of the nominal voltage. It is however highly recommended to keep the voltage drop over the supply cables at nominal current below 5% of the nominal voltage (IEC 60204-1).
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Instruction book Limitations Characteristic Unit Data Maximum working pressure See section Compressor data Minimum working pressure 5.17 Minimum working pressure Maximum inlet temperature ºC Maximum inlet temperature ºF Minimum ambient temperature ºC Minimum ambient temperature ºF 10.3 Compressor data NOTE All data specified below apply under reference conditions, refer to the section Reference conditions and limitations.
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