ABB ACS580-01 Series Quick Installation And Start-Up Manual
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- Supplement manual (84 pages) ,
- Quick installation and start-up manual (36 pages) ,
- Quick installation manual (2 pages)
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Summary of Contents for ABB ACS580-01 Series
- Page 1 — ABB GENERAL PURPOSE DRIVES ACS580-01 drives Quick installation and start-up guide for global IEC product types English ..3 3AXD50001317799 Rev B MUL EFFECTIVE: 2025-06-24...
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Page 3: Safety Instructions
EN – Quick installation instructions 3 EN – Quick installation instructions This guide is applicable to the global product types. There is a separate guide for the North American product types. For frame R9e installation instructions, refer ACS580-01, ACH580-01 and ACQ580-01 drives frame size R9e installation instructions (3AXD50001240653 [English]). - Page 4 • Select the power cables. Obey the local regulations. • Input power cable: ABB recommends to use symmetrical shielded cable (VFD cable) for the best EMC performance. • Motor cable: Use symmetrical shielded cable (VFD cable) for the best EMC performance.
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Page 5: Install The Drive On The Wall
EN – Quick installation instructions 5 • Power cable types: In IEC installations, use copper or aluminum cables (if permitted). Aluminum cables can only be used for input power cabling in 230 V drives with frame size R5…R8. In UL installations, use only copper conductors. -
Page 6: Prepare The Installation Site
6 EN – Quick installation instructions ￭ Prepare the installation site Make marks with the help of the mounting template. Remove the mounting template before you install the drive on the wall. 2. Drill the holes and put anchors or plugs into the holes. R5...R9 R1...R9 R1...R4... - Page 7 EN – Quick installation instructions 7 ￭ Frames R1...R4, R5 v2: Put the drive on the wall and tighten the screws ×4 ￭ Frame R5, IP21 (UL Type 1): Install the cable box M5×3...
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Page 8: Remove The Cover(S)
8 EN – Quick installation instructions ￭ Frames R5...R9: Put the drive on the wall and tighten the screws R6...R9 ×2 ×2 Remove the cover(s) R1…R4 and R5 v2, IP21 (UL Type 1) R5, IP21 (UL Type 1) R5, IP21 (UL Type 1) R6…R9, IP21 (UL Type 1) R1…R9, IP55 (UL Type 12) - Page 9 EN – Quick installation instructions 9 Frames R1...R2 and R6...R9, IP21 (UL Type 1): Install the cable R1...R2 R6...R9 M8×6 Attach a residual voltage warning sticker to the drive in the local language Frames R1…R4: to the control panel mounting platform, Frames R5…R9: next to the control unit.
- Page 10 EMC DC screw. 1) A residual current device must be installed in the supply system. 2) ABB does not guarantee the EMC category or the operation of the ground leakage detector built inside the drive. Measure the insulation resistance of the input and motor...
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Page 11: Connect The Power Cables
(if used). It is also recommended for the input power cable. If necessary, install an external filter (d u /d t , common mode, or sine filter). Filters are available from ABB. Note: Frames R1…R3 have a built-in brake chopper. If necessary, you can connect a brake resistor to terminals R- and UDC+/R+. -
Page 12: Connection Procedure
12 EN – Quick installation instructions ￭ Connection procedure Frames R5…R9: Remove the shroud(s) on the power cable terminals (not in R5 v2). Frames R6…R9: Remove the side plates (a). Remove the shroud (b), then make the necessary holes for the cables. In frames R8…R9, if you install parallel cables, also make the necessary holes in the lower shroud. - Page 13 (b) • Frames R8…R9: If you use only one conductor, ABB recommends that you put it under the upper pressure plate. If you use parallel power cables, put the first conductor under the lower pressure plate and the second under the upper pressure plate.
- Page 14 14 EN – Quick installation instructions R1...R2 R4, R5 v2 R6...R9 5. Frame R5: Install the cable box plate (a) and shroud (b). 6. Attach the cables outside the drive mechanically.
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Page 15: Connect The Control Cables
EN – Quick installation instructions 15 7. Ground the motor cable shield at the motor end. For minimum radio frequency interference, ground the motor cable shield 360° at the cable entry of the motor terminal box. Connect the control cables Make the connections according to the application. -
Page 16: Default Control Connections
16 EN – Quick installation instructions Default control connections The default control connections of the ABB Standard macro are shown below. Connection Term Description X1 Reference voltage and analog inputs and outputs Signal cable shield (screen) Output frequency reference: 0…10 V... - Page 17 EN – Quick installation instructions 17 Connection Term Description RO1C Ready run 250 V AC / 30 V DC RO1A Ready run status RO1B RO2C Running Run status 250 V AC / 30 V DC RO2A RO2B Fault status RO3C Fault (-1) 250 V AC / 30 V DC RO3A...
- Page 18 18 EN – Quick installation instructions ￭ Control cable installation examples These images show examples for routing the control cables in frames R4 and R6…R9. Frames R1…R3 and R5 are similar to frame R4. R4, R4 v2, R5 v2 R6…R9 T1/U T2/V T3/W UDC+...
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Page 19: Install The Cover(S)
EN – Quick installation instructions 19 • Connect the cable shields only to the grounding terminal in the automation controller. • Connect the signal ground (DGND) conductor to the signal ground reference terminal in the automation controller. If the automation controller does not have a signal ground reference terminal, connect the signal ground conductor to the cable shield through a 100 ohm resistor, preferably near the automation controller. - Page 20 20 EN – Quick installation instructions WARNING Before you activate the automatic fault reset or automatic restart functions of the drive control program, make sure that no dangerous situations can occur. These functions reset the drive automatically and continue operation after a fault or supply break. If these functions are activated, the installation must be clearly marked as defined in IEC/EN/UL 61800-5-1, subclause 6.5.3, for example, "THIS MACHINE STARTS AUTOMATICALLY".
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Page 21: Fieldbus Communication
PID, fieldbus, advanced functions and clock, region and display. You can also reset logs, parameters, and the control panel Home view. ABB recommends that you make at least these additional settings : • Choose a macro or set start, stop and reference values separately •... -
Page 22: Warnings And Faults
22 EN – Quick installation instructions Parameter Setting Description 26.11 Torque ref1 EFB ref1 Selects a reference received through the embed- source ded fieldbus interface as torque reference 1. Use this parameter with the vector motor control mode. 28.11 Ext1 frequency EFB ref1 Selects a reference received through the embed- ref1... -
Page 23: Safe Torque Off (Sto)
Output phase All three phases are not connected to the motor. loss 5090 STO hardware STO hardware diagnostics has detected hardware failure failure. Contact ABB. A5A0 5091 Safe torque off The Safe torque off (STO) function is active. A7CE 6681 EFB comm loss Break in embedded fieldbus communication. - Page 24 24 EN – Quick installation instructions WARNING The Safe torque off function does not disconnect the voltage of the main and auxiliary circuits from the drive. Isolate the drive from all power supplies before you do maintenance work on the electrical parts of the drive or the motor.
- Page 25 EN – Quick installation instructions 25 For the full safety data, exact failure rates and failure modes of the STO function, refer to the drive hardware manual.
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Page 27: Technical Data
Technical data 27 Technical data Ratings Nominal ratings Motor power 1) Input current Output current ACS580- Frame size 01-... (480 V) (480 V) (480 V) = 3-phase 230 V 04A7-2 0.75 06A7-2 07A6-2 012A-2 12.0 12.0 018A-2 16.9 16.9 025A-2 24.5 24.5 032A-2... - Page 28 28 Technical data Nominal ratings Motor power 1) Input current Output current ACS580- Frame size 01-... (480 V) (480 V) (480 V) 12A7-4 12.6 11.0 12.6 12.0 018A-4 17.0 14.0 17.0 14.0 10.0 026A-4 25.0 21.0 25.0 23.0 11.0 15.0 033A-4 32.0 27.0...
- Page 29 Fuses Typical power cable sizes, gG fuse ACS580- uR/aR fuse Frame ULclassT 1) 2) 3) 01-... (DIN 43620) size (IEC 60269) ABB type Bussmann type = 3-phase 230 V 04A7-2 OFAF000H25 170M1563 JJS-15 3×1.5 + 1.5 06A7-2 OFAF000H25 170M1563 JJS-15 3×1.5 + 1.5...
- Page 30 (rms) at 480 V maximum when protected by the fuses given in this table. 3) Refer to Alternate Fuses, MMPs and Circuit Breakers for ABB Drives (3AXD50000645015 [English]) additional UL fuses and circuit breakers that can be used as branch circuit protection.
- Page 31 Technical data 31 Frame T1/U, T2/V, T3/W, L1, L2, L3, R-, R+/UDC+ size Min. wire size Max. wire size Tightening torque Max. wire size Tightening torque (solid/stranded) (solid/stranded) (solid/stranded) N·m lbf·ft N·m lbf·ft 0.5/0.5 35/35 35/35 0.5/0.5 35/35 R4 v2, 1.5/1.5 35/35 R5 v2...
- Page 32 32 Technical data Frame size Weights IP21 (UL Type 1) IP55 (UL Type 12) 19.0 41.9 20.0 44.1 R4 v2 20.0 44.1 21.0 46.3 28.3 62.4 29.0 64.0 R5 v2 27.5 60.6 27.7 61.0 42.4 93.5 43.0 94.8 119.1 56.0 123.5 152.2 169.8...
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Page 33: Ambient Conditions
(6562 ft), these grounding systems are permitted: TN-S (center- grounded wye), TT, and IT (ungrounded or high-resistance symmet- rically grounded). For the installation requirements for corner- grounded systems at this altitude, contact your local ABB represent- ative. Surrounding air tem- Operation: -15…+50 °C (5…122 °F). -
Page 34: Declarations Of Conformity
Link to Declaration of conformity according to EU Machinery Directive 2006/42/EU (3AXD10000302783) Link to Declaration of conformity according to UK Supply of Machinery (Safety) Regulations 2008 (3AXD10001329534) Link to Declaration of China RoHS II conformity (3AXD10001497378) Related documents For more documentation, go to www.abb.com/drives/documents. ACS580-01 manuals... -
Page 35: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to new.abb.com/contact-centers. - Page 36 3AXD50001317799B © Copyright 2025 ABB. All rights reserved. Specifications subject to change without notice.
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