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Still ECV 10 C Original Instructions Manual
Still ECV 10 C Original Instructions Manual

Still ECV 10 C Original Instructions Manual

Electric pallet stacker
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Original instructions
Electric Pallet Stacker
ECV 10 C
ECV 10i C
ECV 10
5730 5731 5732
50028011505 EN - 09/2024  -  09

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Summary of Contents for Still ECV 10 C

  • Page 1 Original instructions Electric Pallet Stacker ECV 10 C ECV 10i C ECV 10 5730 5731 5732 50028011505 EN - 09/2024  -  09...
  • Page 3 ● ing and storage of industrial trucks Internet address and QR code  The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 50028011505 EN - 09/2024  -  09  I...
  • Page 5 Table of contents   Introduction   Your industrial truck ...........  2 Declaration that reflects the content of the declaration of conformity .
  • Page 6 Table of contents   Basic principles for safe operation........ 31 Insurance cover on company premises.
  • Page 7 Table of contents   Drive operations............ 59 Description.
  • Page 8 ECV 10i C / ECV 10 C Technical Datasheet ....... .
  • Page 9 Introduction...
  • Page 10 Your industrial truck Declaration that reflects the content of the declaration of conformity         Declaration     STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany             We declare that the specified machine conforms to the most recent valid version of the directives specified below:  ...
  • Page 11 Introduction Your industrial truck handed over to the new owner if the industrial truck is sold on. Conformity marking  The manufacturer uses the conformity mark- ing to document the conformity of the industri- al truck with the relevant directives at the time of placing on the market: CE: in the European Union (EU) ●...
  • Page 12 Introduction Your industrial truck NOTE It is advisable to review the company liability insurance to ensure that insurance covers the industrial truck with respect to third parties in the event of damage caused in restricted pub- lic traffic areas.  4 50028011505 EN - 09/2024  - ...
  • Page 13 Introduction Your industrial truck Intended use The industrial truck may be used only for its provided so that trucks can drive over these intended purpose. obstacles with as few bumps as possible. The industrial truck is intended for moving and Industrial trucks may only be used on road- lifting the loads specified on the capacity rat- ways that do not have bends that are too...
  • Page 14 Introduction Your industrial truck Attachments Mounting the attachment and connecting the energy supply for power-driven attachments Attachments may only be used for their inten- must only be performed by authorised person- ded purpose. Drivers must be taught how to nel in accordance with the information provi- operate the attachments.
  • Page 15 Introduction Your industrial truck Work areas If necessary, use conventional road traffic signs or other warning signs to mark danger  DANGER points along travel lanes or routes. In operating areas with magnetic fields that have When driving on public roads, you must com- a magnetic flux density greater than 5 mT, uninten- ply with the relevant laws and regulations as tional movements of the truck or hydraulics cannot...
  • Page 16 Introduction Your industrial truck the manner in which the truck has been should be checked before first use to ensure modified or altered together with the date of that it is functioning normally. the modification or alteration, and the name Do not exceed the permissible load capacity of the organisation that completed this work of the attachment or the permissible load of...
  • Page 17 Introduction Your industrial truck Do not overload the truck (by exceeding the Always sound the horn when approaching rated load indicated on the load designation blind spots. plate). Overloading can affect braking distan- The truck and attachments must only be used ces, truck stability and the strength of the lift for authorised applications.
  • Page 18 Introduction Your industrial truck Description of use and climatic conditions Normal use lighting equipment is needed to ensure that the driver can see properly. – The truck must be parked and secured only – The truck should run on solid, flat, level and in indoor areas.
  • Page 19 The issue date and the version of these op- erating instructions can be found on the title page. STILL is constantly engaged in the further de- velopment of trucks. These operating instruc- tions are subject to change, and any claims based on the information and/or illustrations contained in them cannot be asserted.
  • Page 20 Introduction Information about documentation Copyright and trademark rights These instructions, including excerpts thereof, must not be reproduced, translated or made accessible to third parties, except with the ex- press written approval of the manufacturer.  12 50028011505 EN - 09/2024  -  09...
  • Page 21 Introduction Information about documentation Explanation of signal terms used  DANGER Indicates procedures that must be strictly adhered to in order to prevent the risk of fatalities.  WARNING Indicates procedures that must be strictly adhered to in order to prevent the risk of injuries.  CAUTION Indicates procedures that must be strictly adhered to in order to prevent material damage and/or destruc-...
  • Page 22 Introduction Information about documentation Abbrevi- Meaning Explanation ation Confirms conformity with product-specific Communauté Européenne European directives (CE labelling) Commission on the Rules for the Approval International commission on the rules for of the Electrical Equipment the approval of electrical equipment Direct Current Direct current DFÜ...
  • Page 23 Introduction Information about documentation Abbrevi- Meaning Explanation ation Tyres for simplified assembly, without Snap-In Tyre loose rim parts German regulations for approval of vehi- StVZO Straßenverkehrs-Zulassungs-Ordnung cles on public roads Ordinance on hazardous materials appli- TRGS Technische Regel für Gefahrstoffe cable in the Federal Republic of Germany Confirms conformity with the product-spe- UKCA...
  • Page 24 Introduction Series Illustrations At many points in this documentation the  (mostly sequential) operation of certain func- tions or operating procedures is explained. To illustrate these operations, schematic rep- resentations of an truck are used. NOTE These schematic representations do not rep- resent the design state of the documented truck.
  • Page 25 Introduction Technical description Technical description Driving This product has a compact chassis, 4-point ground contact, balanced tiller and a micro- The electronic control unit ensures comforta- processor electronic control system. The ma- ble use and lower costs. chine is lightweight, highly efficient and easy to handle.
  • Page 26 Introduction Technical description  18 50028011505 EN - 09/2024  -  09...
  • Page 27 Safety...
  • Page 28 Safety Safety regulations Safety regulations Recycling of lubricants, oils and batteries These operating instructions, which come with ● the truck, must be communicated to all those Residual risks. ● concerned and in particular to personnel re- Care is recommended both for the user and sponsible for maintenance and driving.
  • Page 29 Safety Residual dangers, residual risks Residual dangers, residual risks Despite working with care and complying with the standards and regulations, the possibility of other dangers arising when using the truck cannot be ruled out. The truck and all other system components comply with current safety requirements.
  • Page 30 Safety Residual dangers, residual risks ments, this can lead to an accident. In this case, the manufacturer is exempt from liability. Stability The stability of the truck has been tested to the latest technological standards. If the truck is used in the proper manner and in accord- ance with its intended use, the stability of the truck is guaranteed.
  • Page 31 Safety Transporting suspended loads Transporting suspended  loads Before transporting suspended loads, consult the national regulatory authorities (in Germa- ny, the employer's liability insurance associa- tions). National regulations may place restrictions on these operations, e.g. in Italy. – Contact the relevant authorities. –...
  • Page 32 Safety Transporting suspended loads Instructions for transporting suspended loads Swinging loads must be prevented by using ● the proper driving speed and driving style (careful steering, braking). Hanging loads must be hooked on to the ● truck in such a way that the harness cannot shift or release unintentionally and cannot be damaged.
  • Page 33 Safety Transport of liquid containers Transport of liquid containers The transport of liquid containers requires special precautions and compliance with safe- ty guidelines. Legal regulations for the transport and han- ● dling of liquids and liquid containers must be followed. Requirements of the manufacturers of liquid ●...
  • Page 34 Safety Transport of liquid containers Liquid spillage in the event of damage to or ● fall of the container Risk of crushing of accompanying persons ● Reduced visibility ● Picking up and setting down liquid con- tainers  CAUTION As the lift height increases, the forces on the truck also increase if the liquid in the container starts to move.
  • Page 35 Safety Noise – Take special care when climbing, descend- ing or crossing. Noise The value is determined in a test cycle in ac-  CAUTION cordance with Harmonised European Stand- The value expressed above can be used to compare ard EN 12053 and declared according to EN trucks of the same category.
  • Page 36 Safety Carrying out regular inspections on the truck Carrying out regular inspec-  tions on the truck The operating company must ensure that the truck is checked by a specialist at least once a year or after particular incidents. As part of this inspection, the technical condi- tion of the truck must be completely tested with regard to accident safety.
  • Page 37 Safety Drivers Drivers Trucks must be driven only by persons who: safety shoes, safety helmet, protection gog- gles, gloves) Are at least 18 years of age ● Have read and understood the operating in- Have been trained in performing this task ●...
  • Page 38 Safety Disposing of components and batteries Consumables must be stored only in con- tem, carefully clean the area around the rel- ● tainers that comply with the applicable regu- evant part lations and at the locations stipulated Dispose of used spare parts in an environ- ●...
  • Page 39 Safety Basic principles for safe operation Basic principles for safe operation Insurance cover on company premises The company premises are very often restric- ted public traffic areas. NOTE It is advisable to review the operational lia- bility insurance so that insurance covers the truck with respect to third parties in the event of damage caused in restricted public traffic areas.
  • Page 40 We recommend that you obtain approval from the by STILL. manufacturer and, if applicable, from the relevant regulatory authorities before installing such parts. The manufacturer accepts no liability for any damage caused by the use of non-original parts and non-orig- inal accessories.
  • Page 41 Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables Refer to the maintenance data table for the  WARNING permissible substances necessary for opera- Consumables can be dangerous. tion. It is necessary to follow the safety regulations when handling these substances.
  • Page 42 Safety Safety regulations for handling consumables Hydraulic fluid  WARNING ENVIRONMENT NOTE During operation of the forklift truck, hy- draulic fluids are pressurised and are Hydraulic fluid is a water-polluting substance! hazardous to your health. Always store hydraulic fluid in containers com- –...
  • Page 43 Safety Safety regulations for handling consumables Disposal of consumables Any spillage of fluids such as hydraulic oil, ● ENVIRONMENT NOTE brake fluid or gear lubricant oil must be immediately soaked up with an oil-binding Materials that have to be disposed of follow- agent.
  • Page 44 Safety Safety devices Safety devices Damage, faults Any damage or faults observed on the truck or Work on the electric installation (e.g. connect- the accessories must be reported immediately ing a radio, additional lights or other accesso- to the responsible personnel. The truck and ries) is permitted only with the approval of the accessories must never be used before they manufacturer.
  • Page 45 Safety EMC – Electromagnetic compatibility EMC – Electromagnetic compatibility Electromagnetic compatibility (EMC) is a key and secondly checks it for sufficient resistance quality feature of the truck. to electromagnetic interference with reference to the planned usage location . A number of EMC involves electrical measures are taken to ensure the limiting the emission of electromagnetic in-...
  • Page 46 Safety EMC – Electromagnetic compatibility  38 50028011505 EN - 09/2024  -  09...
  • Page 47 Views...
  • Page 48 Views Drive directions Drive directions The drive directions of the vehicle are forward  (1), reverse (4), left (2) and right (3).  40 50028011505 EN - 09/2024  -  09...
  • Page 49 Views Main Components (old CE) Main Components (old CE) Truck Assemblies Tiller Battery Key switch Chassis LED Lamp Balance wheel Mast cover Cover (nether) Lift Cylinder Driving wheel Battery discharge indicator Cover(upper) Battery charge connector Tank Emergency brake switch Hydraulic Pump Lift mechanism 50028011505 EN - 09/2024  - ...
  • Page 50 Views Main Components (new CE) Main Components (new CE) Truck Assemblies ECV10C Tiller Battery Key switch Chassis LED lamp Caster Mast cover Cover Lift cylinder Driving wheel Battery discharge indicator Upper cover Battery charge connector Tank Emergency stop switch Hydraulic Pump Fork Load Wheels  42...
  • Page 51 Views Main Components (new CE) Truck Assemblies ECV10iC Tiller Battery Key switch Chassis LED lamp Caster Mast cover Cover Lift cylinder Cylinder Battery discharge indicator Driving wheel Battery charge connector Upper cover Emergency stop switch Tank Fork Hydraulic pump Chassis fork arm Load wheels 50028011505 EN - 09/2024  - ...
  • Page 52 Views Main Components (new CE) Truck Assemblies ECV10 Tiller Battery Key switch Chassis LED lamp Caster Mast cover Cover Lift cylinder Driving wheel Battery discharge indicator Upper cover Battery charge connector Tank Emergency stop switch Hydraulic pump Fork Load wheels  44 50028011505 EN - 09/2024  - ...
  • Page 53 Views Display instrument Display instrument The LED(1)displays the remaining capacity. The LED(3)normally displays the total run- Ten blocks are on indicates full of power. ning time. If fault, displays the fault code. When 1st block and 2nd block blinks alter- The LED(4)is always on, it indicates inter- natively, it indicates low power needs to be lock switch opened.
  • Page 54 Views Key switch  Error Code Controller 2 :Traction controller number 2 Error code Consult the service engineer Key switch  Connect and interrupt control current. – When the key rotates to gearOFF, the con- trol current of the truck will be interrupted. –...
  • Page 55 Views Tiller (ECV10 ECV10C) Tiller (ECV10 ECV10C) Fork lowering button Horn switch Fork lifting button Collision safety switch Travel switch 50028011505 EN - 09/2024  -  09  47...
  • Page 56 Views Tiller (ECV10 ECV10C) Tiller (only for ECV10iC) Chassis fork arm lifting button Travel switch Chassis fork arm lowering button Horn switch Fork lifting button Collision safety switch Fork lowering button  48 50028011505 EN - 09/2024  -  09...
  • Page 57 Views Dataplate and safety labels Dataplate and safety labels ECV10 Truck nameplate Driving safety label-Do not drive while the Lift mast safety label-Do not stand on or un- load is being lifted der the fork arms\Anti-pinch label Product model Anti-pinch label Load rating plate Read the instruction label Vehicle body number...
  • Page 58 Views Dataplate and safety labels ECV10C \ ECV10iC Truck nameplate Vehicle body number Lift mast safety label-Do not stand on or un- "Importer" label (only for UK) der the fork arms\Anti-pinch label Warning label-Do not lift the load to the Anti-pinch label top while lift the chassis support leg to the Read the instruction label...
  • Page 59 Views How to distinguish old CE truck and new CE truck How to distinguish old CE truck and new CE truck – The Vehicle body No. which is shown in the "Data plates and safety labels" can help to distinguish old truck and new truck. Vehicle body number difference between old CE and new CE New CE Vehicle body Truck model Vehicle body No.(Old CE)
  • Page 60 Views Nameplate Nameplate Nameplate, variant 1  1   Type 2   Serial number 3   Year of manufacture 4   Unladen mass in kg 5   Max. permissible battery weight in kg (for electric trucks only) 6   Min. permissible battery weight in kg (for electric trucks only) 7  ...
  • Page 61 Views Nameplate 12   Battery voltage in V 13   Rated capacity NOTE It is possible for there to be multiple con- ● formity markings on the nameplate. The EAC mark may also be located in the ● immediate vicinity of the nameplate. NOTE Nameplate provided according to collocation requirements.
  • Page 62 Views Nameplate  54 50028011505 EN - 09/2024  -  09...
  • Page 63 Operation...
  • Page 64 Operation Commissioning Commissioning The truck must only be operated on battery current ! To prepare the truck for operation after delivery or transportation, the"Check be- fore first use" operations must be performed: NOTE If the truck is delivered in multiple parts, setup and commissioning must only be performed by trained, authorised personnel.
  • Page 65 Operation Daily checks before use Daily checks before use Carried       Check operation switch, display equipment and component functions.     Check the lifting and lowering functions by operating the buttons.     Check function of lift limit switch settings.  ...
  • Page 66 Operation Checking the working environment The driver must be particularly careful when The driver must slow down when passing ob- transporting goods. The size of the goods may stacles, to prevent the truck from losing bal- affect vehicle handling and obstruct visibility. ance and driver hand-arm vibration.
  • Page 67 Operation Drive operations Drive operations Description This device is designed for non-hazardous  CAUTION indoor environments.Its working temperature Driving safety instructions should be within the specified range. – The driver must drive slowly around corners and These models comply with the EN 12895 when entering narrow passageways.
  • Page 68 Operation Drive operations Truck starting(new CE) – Release the emergency stop switch(1).  – Turn the key switch(2) to the ON position,  the battery indicator will come on.  60 50028011505 EN - 09/2024  -  09...
  • Page 69 Operation Drive operations – Test the horn button(3).  – Put the tiller in the drive position(M) and use  the drive switch (1) to control direction and speed. NOTE When the tiller is in the brake position(M), the electromagnetic brake is locked and the truck cannot be driven.
  • Page 70 Operation Drive operations Forward travel/reverse travel  Forward travel – Use your thumb to press the drive switch, gently and gradually increasing the force in the (F) direction. The vehicle will accelerate and move forwards according to the pressure applied to the drive switch.
  • Page 71 Operation Drive operations Emergency stop brake – Press the emergency off switch (2); the  equipment power supply will be cut off. Automatic braking – Releasing the tiller (1) will initiate forced  braking. Slackening the tiller (1) will cause it to move to the braking area (B).
  • Page 72 Operation Drive operations Reverse braking Braking can be accomplished by changing the direction of travel. – Switching the drive switch to the opposite direction until the truck comes to a stop, then release the drive switch. Emergency reverse button  To protect the driver from any risk of being trapped between an obstacle and the ma- chine, the end of the tiller is fitted with an...
  • Page 73 Operation Drive operations Horn operation  The horn must be used on routes with poor visibility and at junctions. – Press the horn button (1) located on the tiller arm. 50028011505 EN - 09/2024  -  09  65...
  • Page 74 Operation Drive operations Using the truck on a slope NOTE Incorrect use of the truck on slopes is not rec- ommended.It places particular stress on the traction motor, brakes and battery. Ramps must always be approached with great caution: Never attempt a slope with a gradient great- ●...
  • Page 75 Operation Drive operations Descending slopes  Travel down slopes must always be forwards, with the load uphill. Without a load, it is recommended that slopes are descended backwards. In all cases, you must travel at a very low speed and brake very gradually.  DANGER Risk to life and/or risk of serious damage to equip- ment.
  • Page 76 Operation Hydraulic operations Hydraulic operations Use of the mast  CAUTION Only the specified lifting device can be used. The driver must receive guidance related to the opera- tional aspects of the lifting device.  CAUTION Never put your hands near the lifting mechanism.  CAUTION The mast protective screen must always be in place, correctly fixed and clean to provide good visibility.
  • Page 77 Operation Hydraulic operations Mast lifting and lowering (ECV10C  ECV10) – Press the fork lifting button(2) until the goods reach the required height, then re- lease the button. – Press the fork lowering button(18) until the goods are lowered to the required height, then release the button.
  • Page 78 Operation Hydraulic operations – Check that the width of the load is compati- ble with the width of the forks.  CAUTION Safety footwear must be worn.  CAUTION Transporting people is strictly prohibited.  DANGER It is essential to slow down when approaching a corner or on wet floors.
  • Page 79 Operation Hydraulic operations Carrying a load   DANGER Personnel must not stand under or near the truck when the load is in the raised position.  DANGER Never transport a load with the forks in the raised position as the equipment may become unstable. –...
  • Page 80 Operation Hydraulic operations  CAUTION Do not touch nearby loads or loads positioned be- hind the equipment.  CAUTION Before you remove the load, ensure that there are no people in the vicinity. Stacking a load  – Carefully drive the machine to the required location.
  • Page 81 Operation Hydraulic operations  CAUTION If the equipment has an initial lift control, separate the goods from the racking. To maintain maximum stability, never use the initial lift control, to avoid overloading the equipment. Emergency lowering The solenoid valve is equipped with an emer- gency lowering screw for manual emergency lowering.
  • Page 82 Operation Hydraulic operations – Unscrew the two large flat-head screws(1)  and pull out the cover(2). The emergency lowering screw is located on  the solenoid valve(2)(Fig. 116702_07–002 for old CE ).  74 50028011505 EN - 09/2024  -  09...
  • Page 83 Operation Operating the truck without its own driving system – The emergency lowering screw is lo-  cated on the solenoid valve(2).(Fig. d11670204025 for New CE) Operating the truck without its own driving system If the truck has to be moved after a failure has rendered it immobile, proceed as follows: –...
  • Page 84 Operation Before leaving the equipment Before leaving the equipment   CAUTION Always stop the machine on level ground away from traffic routes. – Lower the fork arms to the lowest position. – Turn off the key switch (1). – Press the emergency off switch (2). –...
  • Page 85 Operation Putting the equipment back into operation NOTE The battery must be charged every month to avoid depletion of the battery through self-dis- charge, as the sulfation would destroy the bat- tery. For further information, please contact the authorised service centre. Putting the equipment back into operation –...
  • Page 86 Operation Slinging Slinging  CAUTION Only use slings and a hoist of sufficient capacity. Protect all parts in contact with the lifting device. Correctly install the hook according to the lifting label shown in the figure. Machine weight (with battery):See Technical Data- sheet.
  • Page 87 Operation Transporting the truck  DANGER Personnel must not stand under or next to the truck when it is being lifted. Do not sling the truck by the tiller. Transporting the truck Correctly fix the forklift truck to avoid move when using truck or trailer. Tie points and position –...
  • Page 88 Operation Parking the vehicle safely Parking the vehicle safely  Whenever you leave the truck, it must be parked correctly, even if you only intend to leave it for a short time. – Lower the fork arms to the lowest position. –...
  • Page 89 Operation Cleaning the Forklift Cleaning the Forklift Cleaning depends on the type of use and the  CAUTION workplace. Should the truck come into contact Do not clean the truck with direct jets of water; DO with highly aggressive elements such as salt NOT use solvents and petrols that could damage water, fertilizers, chemical products, cement, parts of the truck.
  • Page 90 Operation Battery use and maintenance Battery use and maintenance General information on batteries You can choose different types of batteries. NOTE These must strictly comply with manufacturer instructions. The truck must be parked in a suitable and safe place when batteries are being handled. Please comply with the details and properties indicated on the battery type label.
  • Page 91 Operation Battery use and maintenance accordance with these instructions and the Batteries are recycled in accordance with na- battery manufacturer’s instructions. tional regulations; please comply with the rele- vant regulations. 50028011505 EN - 09/2024  -  09  83...
  • Page 92 Operation Battery use and maintenance Safety and warning Battery safety and warning Abide by the operation manual! All the operations related to the storage battery must be imple- mented under the instruction of professionals! Always wear protective clothing (e.g. safety goggles and safety gloves) when working on cells and batteries.
  • Page 93 Operation Battery use and maintenance Don’t trample on the battery to prevent it from fierce shaking or shacking!   Keep the battery away from all fire sources, heat sources and flammable or explosive materials.   Avoid the battery becoming corroded by water or corrosive liquid.  ...
  • Page 94 This vehicle has a low-voltage protection func- tion. When the truck slows down but the fork is still able to lift, the vehicle will indicate that the battery voltage is insufficient and the con- troller will activate the low-voltage protection function.
  • Page 95 Operation Battery use and maintenance Charging the battery with internal charg-  – Park the truck in the designated charging area. – Pull the charger cord (2)from the truck and examine it for damage. If undamaged, plug the charger into voltage range 100- 240V, 50/60Hz wall outlet.
  • Page 96 Operation Battery use and maintenance Contact your Battery failure. authorised Yellow light is on (battery is not   service cen- connected) Ambient tem- Ambient temper- perature Yellow light flashes   ature is too high drops to nor- Contact your Battery voltage authorised Yellow light flashes  ...
  • Page 97 Operation Battery use and maintenance dielectric grease. Batteries with non insulated terminals must be covered with a non slip in- sulation mat. Cleaning the battery Do not use dry cloth or fibre cloth to clean ● the battery to prevent static charging and explosion.
  • Page 98 Operation Battery use and maintenance  90 50028011505 EN - 09/2024  -  09...
  • Page 99 Maintenance...
  • Page 100 Maintenance General maintenance information General maintenance information General The following instructions contain all the infor- The forklift must undergo functional testing mation required for servicing your truck. Carry and a trial run after each inspection. out the various maintenance work in compli- ance with the maintenance plan.
  • Page 101 Maintenance General maintenance information technical regulations and principles establish- ed for checking industrial trucks. Battery maintenance staff Batteries must only be maintained and It is essential to follow the battery mainte- changed by specially trained personnel. nance instructions and the battery charger op- erating instructions.
  • Page 102 Maintenance 500-hour service plan Technical inspection and maintenance data Assembly Item/oil Capacity/standard value Hydraulic oil 3.8L to 4.8L Main hydraulic circuit Pressure max. 150 bar Brake system Electromagnetic brake air gap 0.2 mm to 0.4 mm FU01 150 A Fuses FU02 500-hour service plan  ...
  • Page 103 Maintenance 500-hour service plan   At operating hours Carried 500   1500   2500   3500   4500   5500                         Check cover for cracks.     Check connections between nuts and bolts.  ...
  • Page 104 Maintenance 1000-hour service plan 1000-hour service plan   At operating hours Carried 1000   3000   5000   7000   9000   11000   13000                     Servicing work to be performed every 1000 hours or every 12 months.  ...
  • Page 105 Maintenance 2000-hour service plan   At operating hours Carried 1000   3000   5000   7000   9000   11000   13000                     Check the hydraulic oil level.     Check hoses, pipes and interfaces for damage and ensure their tightness and sealing.
  • Page 106 Maintenance Maintenance work Maintenance work Safety announcement – Ensure that the power supply has been – Use only approved spare parts. completely disconnected before actual maintenance operation. Restoring the truck to operation – Thoroughly clean the truck. – Check if the hydraulic oil contains con- densed water and change if necessary.
  • Page 107 Maintenance Maintenance work – Unscrew the 2 screws(3) and remove the  battery cover(4). – Remove the three battery cables (5)shown  in the picture. 50028011505 EN - 09/2024  -  09  99...
  • Page 108 Maintenance Maintenance work – Remove the battery(6).  NOTE Pay attention to the operation of the battery to avoid short circuits. NOTE Route the battery cable so that it is not trap- ped when the battery is inserted. Installing the battery Installation is in the reverse order, pay atten- tion on battery installation position and cable connection.
  • Page 109 Maintenance Maintenance work Lubrication point 50028011505 EN - 09/2024  -  09  101...
  • Page 110 Maintenance Maintenance work Lubricant Location Oil name Model no. Amount added Comment code Antifriction hydraulic Simplex Mast Lift height 1600 mm: L-HM32 3.8 L Simplex Mast Lift height 2000 mm:3.8L Duplex Mast Lift height 2300 mm:4.0L Duplex Mast Lift height 2500 mm:4.2L Hydraulic Duplex Mast Lift height 2700...
  • Page 111 Maintenance Maintenance work Check the hydraulic oil level NOTE If there are popping noises coming from the tubing when lifting, this indicates that the hy- draulic oil is insufficient and should be prompt- ly replenished.  CAUTION Do not add hydraulic oil that contains impurities –...
  • Page 112 "Lubrica- tion point". NOTE You can lift again after you have finished add- ing the oil. You must continue checking the hydraulic oil level if there is still a banging noise. Reinstall the disassembled parts in reverse or- der. NOTE Only use hydraulic oil that meets the specifica- tions in"Lubrication point".
  • Page 113 Maintenance Maintenance work – Add hydraulic oil till you can't hear explo- sion sound during lifting any more. Re-install in the reverse order. How to add grease or grease oil – Prepare the truck for maintenance and re- pairs. – Remove the front panel. –...
  • Page 114 NOTE Please contact an authorised dealer if you have performed all of the steps listed in the table above but are still unable to eliminate the fault. Further fault identification and elimi- nation operations must be performed by after- sales service personnel who have undergone special training.
  • Page 115 Technical data...
  • Page 116 Technical data ECV 10 Technical Datasheet ECV 10 Technical Datasheet Characteristics   ECV 10 1.1 Manufacturer   Still 1.2 Model no.   ECV 10 1.3 Drive: electric, diesel, petrol, LPG, mains electric   Electric 1.4 Operation   Pedestrian  108 50028011505 EN - 09/2024  -  09...
  • Page 117 Technical data ECV 10 Technical Datasheet Characteristics   ECV 10 1.5 Nominal loading capacity Q (kg) 1000 1.6 Load centre of gravity distance (mm) Front overhang, distance from the vertical surface of the forks to the centre of the front axle (mm) 1.9 Wheelbase 1240...
  • Page 118 Technical data ECV 10 Technical Datasheet Dimensions   ECV 10 4.25 Width across forks b5 (mm) 4.32 Ground clearance, centre of wheelbase, min./max. m2 (mm) 4.34 Aisle width for pallets 1000 × 1200 crossways Ast (mm) 2225 4.34 Aisle width, 800 x 1200 pallet, lengthwise Ast (mm) 2150 4.35 Turning radius...
  • Page 119 Technical data ECV 10i C / ECV 10 C Technical Datasheet ECV 10i C / ECV 10 C Technical Datasheet 50028011505 EN - 09/2024  -  09  111...
  • Page 120 Technical data ECV 10i C / ECV 10 C Technical Datasheet Characteristics   ECV 10 C ECV 10i C Manufacturer   Still Still Model no.   ECV 10C ECV 10 iC  112 50028011505 EN - 09/2024  -  09...
  • Page 121 Technical data ECV 10i C / ECV 10 C Technical Datasheet Characteristics   ECV 10 C ECV 10i C Drive: electric, diesel, petrol, LPG,   Electric Electric mains electric Operation   Pedestrian Pedestrian Nominal loading capacity Q (kg) 1000 1000...
  • Page 122 Technical data ECV 10i C / ECV 10 C Technical Datasheet Dimensions   ECV 10 C ECV 10i C 4.19 Overall length l1 (mm) 1615 1750 4.20 Head length (without forks) l2 (mm) b1/b2 4.21 Body width (mm) s/e/l 4.22 Dimensions of forks...
  • Page 123 Technical data Eco-design requirements for electric motors and variable speed drives Other   ECV 10 C ECV 10i C Control method   dB(A Noise level at driver's ear Eco-design requirements for electric motors and variable speed drives All motors in this industrial truck are exempt from Regulation (EU) 2019/1781 because...
  • Page 124 Technical data Eco-design requirements for electric motors and variable speed drives  116 50028011505 EN - 09/2024  -  09...
  • Page 125 Index   Emergency lowering....UMBERS AND YMBOLS Emergency reverse button... . . 64 1000-hour service plan....2000-hour service plan.
  • Page 126 Index   Operating instructions Issue date..... . . 11 Technical datasheet... . . 108, 111 Operating permit.
  • Page 128 STILL GmbH 50028011505 EN - 09/2024  -  09...

This manual is also suitable for:

Ecv 10i cEcv 10