Still ECV 10 C Original Instructions Manual
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Still ECV 10 C Original Instructions Manual

Still ECV 10 C Original Instructions Manual

Electric pallet stacker
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Original instructions
Electric Pallet Stacker
ECV 10 C
ECV 10i C
ECV 10
0342 0343 0344
50028011505 EN - 03/2018

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Summary of Contents for Still ECV 10 C

  • Page 1 Original instructions Electric Pallet Stacker ECV 10 C ECV 10i C ECV 10 0342 0343 0344 50028011505 EN - 03/2018...
  • Page 3 • Information on transport, initial commis- sioning and storage of industrial trucks Internet address and QR code The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 50028011505 EN - 03/2018...

  • Page 5: Table Of Contents

    Table of contents Introduction Your industrial truck ........... 2 General .
  • Page 6 Table of contents Vibrations ............26 Safety tests .
  • Page 7 ECV 10i C / ECV 10 C Technical Datasheet ....... .

  • Page 9: Introduction

    Introduction...

  • Page 10: Your Industrial Truck

    Introduction Your industrial truck Your industrial truck General The truck described in these operating instruc- tions corresponds to the applicable standards and safety regulations. If the truck is to be operated on public roads, it must conform to the existing national regula- tions for the country in which it is being used.

  • Page 11: Ce Labelling

    Introduction Your industrial truck CE labelling The manufacturer uses CE labelling to indi- cate that the truck complies with the standards and regulations valid at the time of marketing. This is confirmed by the issued EC declaration of conformity. The CE labelling is attached to the nameplate.

  • Page 12: Ec Declaration Of Conformity

    Introduction Information about documentation EC declaration of conformity Declaration STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany We declare that the machine according to these operating instructions Industrial truck according to these operating instructions Model conforms to the latest version of the Machinery Directive 2006/42/EC...

  • Page 13: Copyright And Property Rights

    Introduction Information about documentation proper maintenance of the truck in all possible If the operating instructions are lost, the oper- variants at the time of printing. Special de- ator must immediately request a replacement signs to meet customer requirements are doc- from the manufacturer.

  • Page 14: Explanation Of Symbols Used

    Introduction Information about documentation Explanation of symbols used DANGER Compulsory procedure that must be followed to avoid danger to life or physical harm. WARNING Compulsory procedure that must followed to avoid injury. CAUTION Compulsory procedure that must be followed to avoid material damage and/or destruction.

  • Page 15: Date Of Edition And Latest Update Of This Manual

    Introduction Information about documentation Date of edition and latest update of this manual The publication date of these operating instructions is printed on the cover sheet. The manufacturer makes continuous efforts to improve its industrial trucks, and therefore reserves the right to implement changes and to accept no claims concerning the information provided in this manual.
  • Page 16 Introduction Information about documentation Abbrevi- Meaning Explanation ation European standard European Federation of Materials Han- Fédération Européene de la Manutention dling and Storage Equipment Maximum power maximum Force German authority for monitoring/issuing regulations for worker protection, environ- Gewerbeaufsichtsamt mental protection, and consumer protec- tion Transfer of data packets in wireless GPRS...

  • Page 17: Drive Directions

    Introduction Information about documentation Abbrevi- Meaning Explanation ation Verein Deutscher Ingenieure German technical/scientific association Verband Deutscher Maschinen- und German Mechanical Engineering Industry VDMA Anlagenbau e.V. Association WLAN Wireless LAN Wireless local area network Drive directions The drive directions of the vehicle are forward (1), reverse (4), left (2) and right (3).

  • Page 18: Environmental Considerations

    Introduction Environmental considerations Environmental considerations Packaging During delivery of the truck, certain parts are packaged to provide protection during transport. This packaging must be removed completely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck. Disposal of components and batteries The truck is composed of different materials.

  • Page 19: Technical Description

    Introduction Technical description Technical description This product has a compact chassis, 4-point The anti-crush button integrated into the ground contact, balanced tiller and a micropro- tiller head protects the operator if the vehicle cessor electronic control system.The machine recoils. is lightweight, highly efficient and easy to han- dle.

  • Page 20: Use Of The Truck

    Introduction Use of the truck Use of the truck Intended use of the trucks CAUTION This machine was designed for the transport and storage on racks (pallet stackers only) of loads packed on pallets or in industrial containers de- signed for this purpose. The dimensions and capacity of the pallet or contai- ner must be adapted to the load being transported and must ensure stability.

  • Page 21: Unauthorised Use

    Introduction Use of the truck Unauthorised use Any danger caused as a result of unauthorised The forklift truck should not be used in areas use becomes the responsibility of the operator where there is a risk of fire, explosion or or driver and not that of the manufacturer.

  • Page 22: Residual Risks

    Introduction Residual risks Residual risks Residual risks Despite careful operation and compliance with – Escape of consumables due to leakages or all applicable standards and regulations, the the rupture of lines, hoses or containers. possibility of other dangers when using the –...
  • Page 23 Introduction Residual risks 50028011505 EN - 03/2018...

  • Page 24: Overview Of Hazards And Countermeasures

    Introduction Residual risks Overview of hazards and counter- measures NOTE This table is intended to help evaluate the hazards in your facility and applies to all drive types. It does not claim to be complete. – Observe the national regulations for the country in which the truck is being used.
  • Page 25 Introduction Residual risks Hazard Measure Check note Notes √ Complete - Not applicable Impermissible usage Issuing of operating German Ordinance on (improper usage) instructions Industrial Safety and Health (BetrSichV) and German Health and labour protection law (ArbSchG) Written notice of German Ordinance on instruction to driver Industrial Safety and...
  • Page 26 Introduction Residual risks Hazard Measure Check note Notes √ Complete - Not applicable When charging the Note the German Association for traction battery Ordinance on Electrical, Electronic Industrial Safety and and Information Health (BetrSichV), Technologies (VDE) the operating regulation 0510: In instructions and the particular German Engineering...

  • Page 27: Danger To Employees

    Introduction Residual risks Danger to employees The operating company must identify and The results must be published. In the case evaluate the dangers involved in using the of truck deployment involving similar hazard truck. It must also establish which occupa- situations it is permitted to summarise the tional health and safety measures are required results.
  • Page 28 Introduction Residual risks 50028011505 EN - 03/2018...

  • Page 29: Safety

    Safety...

  • Page 30: Definition Of Terms Used For Responsible Persons

    Safety Definition of terms used for responsible persons Definition of terms used for responsible persons Operating company The operating company is the natural or legal The operating company must ensure that person or group who operates the truck or on all users read and understand the safety whose authority the truck is used.
  • Page 31 Safety Definition of terms used for responsible persons The driver must be granted the required rights. The driver must wear protective equipment (protection suit, safety footwear, safety helmet, industrial goggles and gloves) that is appropriate for the conditions, the job and the load to be lifted.

  • Page 32: Basic Principles For Safe Operation

    Original parts, attachments and accessories attachment parts and accessories supplied are specially designed for this truck. We by other companies have not been tested or draw your attention to the fact that parts, approved by STILL. 50028011505 EN - 03/2018...

  • Page 33: Damage, Faults

    Safety Basic principles for safe operation CAUTION The installation or use of such products may have a negative impact on the design of the truck and thus impair active or passive driving safety. We recommend that you obtain approval from the manufacturer and, if applicable, from the relevant regulatory authorities before installing such parts.

  • Page 34: Vibrations

    Safety Basic principles for safe operation Vibrations Vibrations to which the hands and arms CAUTION are exposed The value expressed above can be used to com- pare forklift trucks of the same category. It cannot The following value is valid for all truck models: be used to determine the operator's daily expo- •...

  • Page 35: Safety Tests

    Safety Safety tests Safety tests Carrying out regular inspections on the truck The operating company must ensure that the truck is checked by a specialist at least once a year or after particular incidents. As part of this inspection, the technical con- dition of the truck must be completely tested with regard to accident safety.
  • Page 36 Safety Safety tests The exact procedure for this insulation testing is described in the workshop manual for this truck. NOTE The truck's electrical system and drive batte- ries must be checked separately. Test values for the drive battery Recommended Nominal voltage Component Measurements Test values...

  • Page 37: Safety Regulations For Handling Consumables

    Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables WARNING Refer to the maintenance data table for the permissible substances necessary for Consumables can be dangerous. operation. It is necessary to follow the safety regulations when handling these substances.

  • Page 38: Hydraulic Fluid

    Safety Safety regulations for handling consumables Hydraulic fluid WARNING Hydraulic fluid is a water-polluting substance! During operation of the forklift truck, Always store hydraulic fluid in containers hydraulic fluids are pressurised and complying with the regulations. are hazardous to your health. Avoid spilling.

  • Page 39: Disposal Of Consumables

    Safety Safety devices – Dispose of used battery acid in line with the applicable regulations. Disposal of consumables • Any spillage of fluids such as hydraulic oil, ENVIRONMENT NOTE brake fluid or gear lubricant oil must be Materials that have to be disposed of following immediately soaked up with an oil-binding maintenance, repair and cleaning must be agent.

  • Page 40: Emc - Electromagnetic Compatibility

    Safety EMC – Electromagnetic compatibility EMC – Electromagnetic compatibility Electromagnetic compatibility (EMC) is a key An EMC test thus firstly measures the electro- quality feature of the truck. magnetic interference emitted by the truck and secondly checks it for sufficient resistance to EMC involves electromagnetic interference with reference •...

  • Page 41: Views

    Views...

  • Page 42: Drive Directions

    Views Drive directions Drive directions The drive directions of the vehicle are forward (1), reverse (4), left (2) and right (3). 50028011505 EN - 03/2018...

  • Page 43: Main Components

    Views Main Components Main Components Truck Assemblies Tiller Battery Key switch Chassis LED Lamp Balance wheel Mast cover Cover (nether) Lift Cylinder Driving wheel Battery discharge indicator Cover(upper) Battery charge connector Tank Emergency brake switch Hydraulic Pump Lift mechanism 50028011505 EN - 03/2018...
  • Page 44 Views Main Components Tiller “Lower” button “Lift” button Travel switch Warning signal button Collision safety switch 50028011505 EN - 03/2018...

  • Page 45: Dataplate And Safety Labels

    Views Dataplate and safety labels Dataplate and safety labels Truck identification plate Driving safety label（Adjust position for Prohibition label initial lift version only） Mast safety label Company logo Warning label（For initial lift version only） LOGO sticker Indicator label Load curve Truck slinging label Vehicle body number Warning label（For initial lift version only）...

  • Page 46: Load Label

    Views Load label Load label This label shows the relationship between the position of the load centre and the maximum load. Before loading, check that the load and load centre distance are within the range permitted by the bearing capacity icons. Identification plate Type Serial number...
  • Page 47 Views Identification plate Year of manufacture Manufacturer Unladen mass in kg Refer to technical data listed in this operating Max. permissible battery weight in kg (for instructions for more detailed information electric trucks only) CE label Min. permissible battery weight in kg (for Rated drive power in kW electric trucks only) Battery voltage in V...
  • Page 48 Views Identification plate 50028011505 EN - 03/2018...

  • Page 49: Operation

    Operation...

  • Page 50: Intended Use Of The Trucks

    Operation Intended use of the trucks Intended use of the trucks CAUTION This machine was designed for the transport and storage on racks (pallet stackers only) of loads packed on pallets or in industrial containers de- signed for this purpose. The dimensions and capacity of the pallet or contai- ner must be adapted to the load being transported and must ensure stability.

  • Page 51: Daily Checks Before Use

    Operation Daily checks before use Daily checks before use Carried out   Check operation switch, display equipment and component functions. Check alarm system function. Check the function of the interlock switch. Check emergency power off function of emergency stop switch. Check the function of the steering system.

  • Page 52: General Information On Batteries

    Operation General information on batteries General information on batteries Non-flammable materials or liquids may You can choose different types of batteries. • be stored in locations where batteries These must strictly comply with manufacturer are charged.Smoking is prohibited in instructions. these locations, which must also be kept Please comply with the details and properties ventilated.
  • Page 53 NOTE This vehicle has a low-voltage protection function.When the vehicle slows down but the fork is still able to lift, the vehicle will indicate that the battery voltage is insufficient and the controller will activate the low-voltage protection function.The battery now needs to be charged.

  • Page 54: Drive Operations

    Operation Drive operations – Park the truck as specified. – Unplug the mains plug(1), then plug it into a suitable power supply. CAUTION There is a risk of damage to the equipment. The charging voltage range is 100-240V. Please do not exceed this voltage range.

  • Page 55: Starting

    Operation Drive operations Low-lift stackers without initial lift can go over CAUTION ramps and gentle slopes.Low-lift stackers with Driving safety instructions initial lift can go over larger obstacles. – The driver must drive slowly around corners and when entering narrow passageways. Loads must be homogenous, with a maximum recommended height of 2 m.
  • Page 56 Operation Drive operations – Turn the key switch (1) to the ON position; the battery indicator light will come on. – Put the tiller in the drive position(M) and use the drive switch to control direction and speed. NOTE F is forwards. •...

  • Page 57: Forward Travel/Reverse Travel

    Operation Drive operations Forward travel/reverse travel Forward travel – Use your thumb to press the drive switch, gently and gradually increasing the force in the (F) direction. The vehicle will accelerate and move forwards according to the pressure applied to the drive switch.
  • Page 58 Operation Drive operations Automatic braking – Releasing the tiller (1) will initiate forced braking. Slackening the tiller (1) will cause it to move to the braking area (B). Alternatively, lowering the tiller to the brake area (B) at the bottom will also initiate forced braking.

  • Page 59: Safety Reverser

    Operation Drive operations Safety reverser To protect the driver from any risk of being trapped between an obstacle and the ma- chine, the end of the tiller is fitted with a safety reverser. Once the safety reverser is triggered(1), the equipment will stop immediately, then slowly move back in the direction of the fork.

  • Page 60: Horn Operation

    Operation Drive operations Horn operation The horn must be used on routes with poor visibility and at junctions. – Press the horn button (1) located on the tiller arm. Using the truck on a slope NOTE Incorrect use of the truck on slopes is not recommended.It places particular stress on the traction motor, brakes and battery.
  • Page 61 Operation Drive operations Ascending slopes Travel up slopes must always be in reverse, with the load uphill. Without a load, we recommend that you ascend slopes forwards. Descending slopes Travel down slopes must always be forwards, with the load uphill. Without a load, it is recommended that slopes are descended forwards.

  • Page 62: Hydraulic Operations

    Operation Hydraulic operations Hydraulic operations Use of the mast CAUTION Only the specified lifting device can be used. The driver must receive guidance related to the opera- tional aspects of the lifting device. CAUTION Never put your hands near the lifting mechanism. CAUTION The mast protective screen must always be in place, correctly fixed and clean to provide good...

  • Page 63: Working With Loads

    Operation Hydraulic operations Mast lifting and lowering – Press the lift button(2) until the goods reach the required height, then release the button. – Press the lower button(18) until the goods are lowered to the required height, then release the button. CAUTION To avoid shortening the service life of the cylinder, try to avoid raising the forks to maximum height...
  • Page 64 Operation Hydraulic operations CAUTION Do not touch nearby loads or loads positioned at the side or in front of the load being handled. Arrange the loads with a small space between them to prevent them coming into contact with one another.
  • Page 65 Operation Hydraulic operations – To facilitate movement over obstacles, increase the ground clearance. – Check that the width of the load is compati- ble with the width of the aisle. Setting a load down on the ground – Carefully move the load into the deposit area.

  • Page 66: Emergency Lowering

    Operation Hydraulic operations Picking up a load at height – Carefully drive the machine to the required location. – Raise the forks to the height of the pallet. – Carefully move the forks forward under the pallet. – Lift the forks until the pallet moves away from the racking.
  • Page 67 Operation Hydraulic operations – Unscrew the two large flat-head screws(1) and pull out the cover(2). The emergency lowering screw is located on the solenoid valve(2). 50028011505 EN - 03/2018...

  • Page 68: Before Leaving The Equipment

    Operation Before leaving the equipment Before leaving the equipment CAUTION Always stop the machine on level ground away from traffic routes. – Lower the fork arms to the lowest position. – Turn off the key switch (1). – Press the emergency off switch (2). –...

  • Page 69: Putting The Equipment Back Into Operation

    Operation Putting the equipment back into operation NOTE The battery must be charged every month to avoid depletion of the battery through self-discharge, as the sulfation would destroy the battery. Putting the equipment back into operation – Thoroughly clean the truck. –...

  • Page 70: Transporting The Truck

    Operation Transporting the truck CAUTION Only use slings (1) and a hoist of sufficient ca- pacity.Protect all parts in contact with the lifting device.Correctly install the hook according to the lifting label shown in the figure. Machine weight (with battery):See Technical Da- tasheet.

  • Page 71: Maintenance

    Maintenance...

  • Page 72: General Maintenance Information

    Maintenance General maintenance information General maintenance information General The following instructions contain all the The forklift must undergo functional testing information required for servicing your truck. and a trial run after each inspection. Carry out the various maintenance work in compliance with the maintenance plan.

  • Page 73: Battery Maintenance Staff

    Maintenance Maintenance - 1000 hours / every 12 months with the technical regulations and principles established for checking industrial trucks. Battery maintenance staff Batteries must only be recharged, maintained It is essential to follow the battery maintenance and changed by specially trained personnel. instructions and the battery charger operating instructions.
  • Page 74 Maintenance Maintenance - 1000 hours / every 12 months At operating hours 1000 3000 5000 7000 9000 Carried out 11000 13000   Check and fasten the controller and contactor. Power and drive system Check driving speeds. Check and lubricate the bearings between the drive motor and gearbox. Check the wheel bearings and their mounting.

  • Page 75: Maintenance - 2000 Hours / Every 2 Years

    Maintenance Maintenance - 2000 hours / every 2 years At operating hours 1000 3000 5000 7000 9000 Carried out 11000 13000   Check the load backrest for damage and ensure that it is properly secured. Check fork arms for wear and damage. Visually inspect the rollers, wear strips and stoppers.
  • Page 76 Maintenance Maintenance work Removing batteries – Unscrew the 2 screws (1) and remove the cover(2). – Unscrew the 2 screws(3) and remove the battery cover(4). 50028011505 EN - 03/2018...
  • Page 77 Maintenance Maintenance work – Remove the three battery cables shown in the image(5). – Remove the battery(6). NOTE Pay attention to the operation of the battery to avoid short circuits. Installing the battery – Install the batteries in reverse order, paying attention to the location where the batteries are installed and whether the wiring is correct.

  • Page 78: Lubrication Point

    Maintenance Maintenance work Lubrication point 50028011505 EN - 03/2018...

  • Page 79: Check The Hydraulic Oil Level

    Maintenance Maintenance work Lubricant Location Oil name Model no. Amount added Comment code Antifriction hydraulic Lift height 1600 mm: 3.8 L L-HM46 Lift height 2000 mm:3.8L Lift height 2300 mm:4.0L Lift height 2500 mm:4.2L Hydraulic Antifriction hydraulic Lift height 2700 mm:4.2L system L-HV32 oil (cold stores)

  • Page 80: Topping Up The Gear Oil

    NOTE You can lift again after you have finished adding the oil. You must continue checking the hydraulic oil level if there is still a banging noise. – Reinstall the disassembled parts in reverse order. NOTE Only use hydraulic oil that meets the specifi-...

  • Page 81: Checking The Fuses

    Maintenance Maintenance work – Pour gear oil into the grease fitting (1)cor- rectly to replenish it according to specifica- tions. NOTE Top up every 1,000 operating hours or an- nually, whichever occurs first. Checking the fuses – Fully lower the mast. –...

  • Page 82: Tyre Operation

    Maintenance Tyre operation Tyre operation Drive Wheel Removal – Remove the drive assembly. – Dismantle the motor cable mounting base(1), and remove the motor cables(2); – Loosen the eight screws(3) with a wrench, and remove the gearbox cover(4) and gear set(5);...

  • Page 83: Load Wheels - Removal And Installation

    Maintenance Tyre operation Drive wheel cracking or Fault degumming Improper use Cause Load Wheels - Removal and Installation Removal – Lift the vehicle carefully with lifting equip- ment through the lifting holes at back; CAUTION Make sure the lifting equipment is solid and secure, and the load capacity should be greater than the total weight of the vehicle.

  • Page 84: Caster - Removal And Installation

    Maintenance Tyre operation CAUTION When installing, please apply appropriate amount of grease on the axle fi rst. CAUTION Quality of tyres directly affects the stability and driving performance of the device. If you need to replace the factory-fitted tyres, please use original spare parts provided by the equipment manufactu- rer to reach the original design performance of the truck.
  • Page 85 Maintenance Tyre operation – Unscrew four screws(1), then remove the caster(3) and adjustment shim(2). Installation – Install according to the reverse order of removal. Adjustment – Park the truck with replacement completed on level ground to see if the casters and drive wheel can both be in contact with the ground;...

  • Page 86: Malfunction Analysis

    NOTE Please contact an authorised dealer if you have performed all of the steps listed in the table above but are still unable to eliminate the fault.Further fault identification and elimination operations must be performed by after-sales service personnel who have undergone special training.

  • Page 87: Technical Data

    Technical data...

  • Page 88: Ecv 10 Technical Datasheet

    Technical data ECV 10 Technical Datasheet ECV 10 Technical Datasheet 50028011505 EN - 03/2018...
  • Page 89 Technical data ECV 10 Technical Datasheet Characteristics ECV 10 1.1 Manufacturer Still 1.2 Model no. ECV 10 1.3 Drive: electric, diesel, petrol, LPG, mains electric Electric 1.4 Operation Pedestrian 1.5 Nominal loading capacity Q (kg) 1000 1.6 Load centre of gravity distance...
  • Page 90 Technical data ECV 10 Technical Datasheet Dimensions ECV 10 b1/b2 4.21 Body width (mm) s/e/l 4.22 Dimensions of forks 55 / 160 / 1150 (mm) 4.24 Width of the fork carriage b3 (mm) b5 (mm) 4.25 Width across forks m2 ( 4.32 Ground clearance, centre of wheelbase, min./max.

  • Page 91: Ecv 10I C / Ecv 10 C Technical Datasheet

    Technical data ECV 10i C / ECV 10 C Technical Datasheet ECV 10i C / ECV 10 C Technical Datasheet Characteristics ECV 10 C ECV 10i C 1.1 Manufacturer Still Still 1.2 Model no. ECV 10C ECV 10 iC 50028011505 EN - 03/2018...
  • Page 92 Technical data ECV 10i C / ECV 10 C Technical Datasheet Characteristics ECV 10 C ECV 10i C Drive: electric, diesel, petrol, LPG, mains Electric Electric electric 1.4 Operation Pedestrian Pedestrian 1.5 Nominal loading capacity 1000 1000 (kg) 1.6 Load centre of gravity distance...
  • Page 93 Technical data ECV 10i C / ECV 10 C Technical Datasheet Dimensions ECV 10 C ECV 10i C s/e/l 60 / 170 / 1150 60 / 190 / 1150 Dimensions of forks (mm) Width of the fork carriage (mm) b5 (...
  • Page 94 Technical data ECV 10i C / ECV 10 C Technical Datasheet 50028011505 EN - 03/2018...
  • Page 95 Index Drivers ......22 Address of manufacturer ... . . I Attachments EC declaration of conformity .
  • Page 96 Index Specialist ......22 Starting ......47 Oils .
  • Page 98 STILL GmbH 50028011505 EN – 03/2018...

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Ecv 10i cEcv 10

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