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Ford Performance M-BRONCO-W7 Manual

2025my bronco 4-door badlands trim series coastal package
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M-BRONCO-W7
2025MY Bronco 4-Door Badlands Trim Series
Coastal Package
NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF
FORD PERFORMANCE PARTS © Ford Motor Company 2020
Ford Factory Shop Manual purchase options
www.motorcraftservice.com
Techline 1-800-367-3788
Page 1 of 92
IS M-BRONCO-W7 050225

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Summary of Contents for Ford Performance M-BRONCO-W7

  • Page 1 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 2 M-BRONCO-W7 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Package contents: Description Quantity Iconic Silver Grille Iconic Silver Fender Flare Kit...
  • Page 3 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 1. Grille Removal NOTE: Removal steps in this procedure may contain installation details.
  • Page 4 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 2. Remove the pushpins and the radiator upper shield. Vehicle equipped with camera 3.
  • Page 5 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 All vehicles 4. Remove the bolts. Torque: 42 lb.in (4.8 Nm) 5.
  • Page 6 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 6. Disengage the clips and pull off the radiator grille. Installation 1.
  • Page 7 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 2. Fender Flares Removal NOTE: Removal steps in this procedure may contain installation details.
  • Page 8 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 2. Dislodge the trim pins and remove the fender moulding. Installation 1.
  • Page 9 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 3. Bimini Top Ford Factory Shop Manual purchase options www.motorcraftservice.com...
  • Page 10 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 11 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 12 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 13 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 14 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 15 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 16 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 17 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 18 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 19 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 20 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 21 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 4. Graphics 4 DOOR Ford Factory Shop Manual purchase options www.motorcraftservice.com...
  • Page 22 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 23 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 24 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 25 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 26 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 27 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 28 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 2 DOOR Ford Factory Shop Manual purchase options www.motorcraftservice.com...
  • Page 29 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 30 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 31 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 32 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 33 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788...
  • Page 34 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 5. Suspension Kit includes: Assembled Front Coil-Over Shock Assemblies...
  • Page 35 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Jacking and Lifting Points Jacking Points NOTE: 4-door shown, 2-door similar.
  • Page 36 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Lifting Points NOTE: 4-door shown, 2-door similar. NOTE: RH side shown, LH side similar.
  • Page 37 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 WARNING: Before raising the vehicle on a hoist, make sure the hoist capacity is adequate for the vehicle weight, including any vehicle cargo or modifications.
  • Page 38 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Shock Absorber and Spring Assembly Special Tool(s) / General Equipment...
  • Page 39 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 NOTE: The stabilizer bar links are designed with low friction ball joints that have a low breakaway torque.
  • Page 40 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Front Wheel Bearing and Wheel Hub Removal Special Tool(s) / General Equipment...
  • Page 41 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Using a general equipment puller, press the halfshaft and remove the front wheel bearing and wheel hub.
  • Page 42 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Wheel Knuckle Removal Special Tool(s) / General Equipment 204-592...
  • Page 43 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Remove the brake hose bracket bolt and position the brake hose aside. NOTICE: Do not use a hammer to separate the outer tie-rod end from the wheel knuckle or damage to the wheel knuckle may result.
  • Page 44 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Remove and discard the tie rod end nut and separate the tie rod end from the wheel knuckle.
  • Page 45 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 NOTE: Use the hex-holding feature to prevent the stud from turning while removing the nut.
  • Page 46 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 NOTE: Be sure not to damage the ball joint boot when installing the Ball Joint Separator.
  • Page 47 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 NOTICE: Never allow the knuckle to hang from the upper and lower control arms or damage to the ball joints can occur.
  • Page 48 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 NOTICE: Do not use a prying device or separator fork between the ball joint and the wheel knuckle.
  • Page 49 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 NOTE: Note the position of the components before removal. Remove and discard the shock absorber and spring assembly upper nuts.
  • Page 50 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Loosen the lower control arm mounting bolts. Ford Factory Shop Manual purchase options www.motorcraftservice.com...
  • Page 51 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Position the lower arm down to gain clearance for removing the shock absorber and spring assembly.
  • Page 52 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Rear Shock Absorber and Spring Assembly Removal Special Tool(s) / General Equipment...
  • Page 53 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 NOTICE: Do not position the jack on the front control arm or rear control arm on any vehicle. Damage to control arms may occur.
  • Page 54 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Remove and discard the rear shock absorber upper nuts. Ford Factory Shop Manual purchase options www.motorcraftservice.com...
  • Page 55 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Remove and discard the rear shock absorber lower nut and bolt and remove the shock absorber.
  • Page 56 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Front Shock Absorber and Spring Assembly Installation NOTICE: Tighten the suspension bushing fasteners with the suspension raised by a jack to curb height or with the weight of the vehicle resting on the wheels and tires.
  • Page 57 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Install the new shock absorber and spring assembly upper nuts. Torque: 41 lb.ft (55 Nm) Ford Factory Shop Manual purchase options www.motorcraftservice.com...
  • Page 58 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Install the wheel knuckle. NOTICE: Tighten the suspension bushing fasteners with the suspension raised by a jack to curb height or with the weight of the vehicle resting on the wheels and tires.
  • Page 59 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Attach the upper ball joint to the wheel knuckle. Install the new upper ball joint nut.
  • Page 60 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 If equipped. Position the height sensor arm bracket and install the bolt.
  • Page 61 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Install the brake disc shield and the brake disc shield bolts. Torque: 80 lb.in (9 Nm) Ford Factory Shop Manual purchase options www.motorcraftservice.com...
  • Page 62 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 NOTE: Use the hex-holding feature to prevent the stud from turning while removing the nut.
  • Page 63 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Position the brake hose and install the brake hose bracket bolt. Torque: 17 lb.ft (23 Nm) Ford Factory Shop Manual purchase options www.motorcraftservice.com...
  • Page 64 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Install the front wheel bearing and wheel hub. NOTICE: Install and tighten the new wheel hub nut to specification in a continuous rotation. Always install a new wheel hub nut after loosening or when not tightened to specification in a continuous rotation or damage to the components may occur.
  • Page 65 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Install the brake disc. With old hub nut pull the halfshaft into hub.
  • Page 66 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 NOTICE: Install and tighten the new wheel hub nut to specification in a continuous rotation. Always install a new wheel hub nut after loosening or when not tightened to specification in a continuous rotation or damage to the components may occur.
  • Page 67 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 NOTE: The stabilizer bar links are designed with low friction ball joints that have a low breakaway torque.
  • Page 68 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Install the new shock absorber assembly lower nuts. Torque: 66 lb.ft (90 Nm) Ford Factory Shop Manual purchase options www.motorcraftservice.com...
  • Page 69 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Use a suitable jack to raise the suspension until the distance between the center of the hub and the lip of the fender is equal to the measurement taken during removal (curb height).
  • Page 70 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 NOTICE: Tighten the suspension bushing fasteners with the suspension raised by a jack to curb height or with the weight of the vehicle resting on the wheels and tires.
  • Page 71 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Rear Shock Absorber and Spring Assembly Installation NOTE: Do not fully tighten the shock absorber mounting bolts. Tighten the suspension bushing fasteners with the suspension loaded or with the weight of the vehicle resting on the wheels and tires, otherwise incorrect clamp load and bushing damage may occur.
  • Page 72 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Install the new rear shock absorber upper nuts. Torque: 41 lb.ft (55 Nm) To install, reverse the removal procedure.
  • Page 73 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Wheel and Tire Removal NOTICE: Do not use heat to loosen a seized wheel nut.
  • Page 74 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 WARNING: When a wheel is installed, always remove any corrosion, dirt or foreign material present on the mounting surface of the wheel and the mounting surface of the wheel hub, brake drum or brake disc.
  • Page 75 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Installation 1. NOTE: Only tighten the nuts finger tight at this stage.
  • Page 76 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 WARNING: Retighten wheel nuts within 160 km (100 mi) after a wheel is reinstalled. Wheels can loosen after initial tightening.
  • Page 77 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Headlight Aim Adjustment All headlamp types NOTE: Refer to the Owner's Literature for the headlamp adjustment screw location.
  • Page 78 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 NOTE: The bulb center of the low beam bulb is sometimes marked on the lens (circle, crosshair or other mark) or is the center of the low beam reflector, bulb shield or the low beam projector inner lens.
  • Page 79 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 VOR-type headlamps NOTE: Procedure applies to both left and right headlamps with VOR molded on lens.
  • Page 80 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 VOL-type headlamps NOTE: Procedure applies to both left and right headlamps with VOL molded on lens.
  • Page 81 M-BRONCO-W7 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Cruise Control Radar Alignment Adjustment Vertical Alignment NOTE: Make sure that the tire pressures are to specification and that the vehicle is unladen.
  • Page 82 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 3. Place the vehicle on a wheel alignment bay station. 4. Locate the CCM alignment screw.
  • Page 83 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 5. NOTE: Measurement must be taken from the non-raised side of the CCM (cruise control module).
  • Page 84 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 6. NOTE: Measurement must be taken from the non-raised side of the CCM (cruise control module).
  • Page 85 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Front Bumper Removal and Installation (For CCM Alignment) Special Tool(s) / General Equipment...
  • Page 86 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 All vehicles 3. If equipped. Remove the screws and the front license plate bracket.
  • Page 87 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Vehicles With: Front Parking Aid 1. Release the clips and remove the front bumper trim panel.
  • Page 88 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 All vehicles 5. Release the clips and remove the front bumper trim panel.
  • Page 89 Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 6. NOTE: This step requires the aid of another technician. Remove the bolts and the front bumper.
  • Page 90 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 Torque specifications Front stabilizer bar link upper nut Torque: 122 lb.ft (165 Nm) Upper ball joint nut Torque: 46 lb.ft (63 Nm)
  • Page 91 2025MY Bronco 4-Door Badlands Trim Series Coastal Package NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 6. Service Procedures 360 Degree View Camera Alignment (If Equipped) NOTE: Damage to or misalignment of any of the cameras or the body panels they are mounted to, can affect the camera alignment.
  • Page 92 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS © Ford Motor Company 2020 4. After the procedure is successful, verify the quality of the 360 degree view camera on the display.