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Ford Performance M-15200K-CXR Installation Instructions Manual

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NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF
PRIOR TO INSTALLATION READ THESE INSTRUCTION COMPLETELY
For questions, Call the FORD PERFORMANCE Techline 1-800-367-3788
Please visit
Kit Contents
SR-series 40'' straight light bar
SR 10'' Lens Covers
Rocker switch, cherry, 2-position
Switch wiring adapter kit
Mounting fasteners/tools kit
Roof rack bracket, RH
Roof rack bracket, LH
Rigid hardware kit
Ford Factory Shop Manual purchase options
Techline 1-800-367-3788
M-15200K-CXR
2021 Bronco Sport Off-Road
Roof-Mounted LED Light Bar
FORD PERFORMANCE PARTS
https://www.performanceparts.ford.com
Page 1 of 37
for warranty information
Quantity
1
4
1
1
1
1
1
1
www.motorcraftservice.com
1668A
STUD FOR
MISSING NUT
STUD FOR
MISSING NUT
STUD FOR
MISSING NUT
PLACE COPY HERE
PLACE COPY HERE
IS M-15200K-CXR 022321
PLACE COPY HERE

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Summary of Contents for Ford Performance M-15200K-CXR

  • Page 1 Roof-Mounted LED Light Bar NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS PRIOR TO INSTALLATION READ THESE INSTRUCTION COMPLETELY For questions, Call the FORD PERFORMANCE Techline 1-800-367-3788 Please visit https://www.performanceparts.ford.com for warranty information...

  • Page 2: Installation Procedure

    1. Release the clips. 2. Lifting upward and backward on the A-pillar trim panel, release the lower tabs from the instrument panel. FIGURE 1 E338302 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 2 of 37 IS M-15200K-CXR 022321...
  • Page 3 • Torque: 55 lb.in (6.2 Nm) 2. Remove the A-pillar trim panel tether cord from the post. 3. Remove the A-pillar trim panel. FIGURE 2 E338303 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 3 of 37 IS M-15200K-CXR 022321...
  • Page 4 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS 3. Position the front LH seat in the full forward position. See Figure 3. FIGURE 3 E338590 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 4 of 37 IS M-15200K-CXR 022321...
  • Page 5 NOTE: Driver seat and seatbelt removed for clarity. 4. Position aside the top portion of the LH lower B-pillar aside. See Figure 4. FIGURE 4 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 5 of 37 IS M-15200K-CXR 022321...
  • Page 6 NOTE: Use the General Equipment: Interior Trim Remover. NOTE: Seats removed for clarity. E338660 6. Release the upper B-pillar trim panel lower clip. See Figure 6. FIGURE 6 E338661 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 6 of 37 IS M-15200K-CXR 022321...
  • Page 7 7. Slide the upper B-pillar trim panel down, aligning the clips to the slots in the sheet metal. See Figure 7. E338662 FIGURE 7 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 7 of 37 IS M-15200K-CXR 022321...
  • Page 8 NOTE: Use the General Equipment: Interior Trim Remover. 9. Remove the LH rear scuff plate trim panel. See Figure 9. FIGURE 9 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 8 of 37 IS M-15200K-CXR 022321 E338542 E338542...
  • Page 9 NOTE: Use the General Equipment: Interior Trim Remover. 11. Release the LH D-pillar trim panel lower clips. See Figure 11. E340245 E340245 FIGURE 11 Ford Factory Shop Manual purchase options www.motorcraftservice.com E340246 Techline 1-800-367-3788 Page 9 of 37 IS M-15200K-CXR 022321...
  • Page 10 E340251 FIGURE 12 13. Remove the LH D-pillar trim panel. See Figure 13. • Replace the two upper retention clips. FIGURE 13 Ford Factory Shop Manual purchase options www.motorcraftservice.com E340268 E340268 Techline 1-800-367-3788 Page 10 of 37 IS M-15200K-CXR 022321...
  • Page 11 14. If equipped, remove the luggage compartment package cover. See Figure 14. FIGURE 14 15. Remove the luggage compartment floor covering. See Figure 15. E340160 FIGURE 15 E340162 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 11 of 37 IS M-15200K-CXR 022321...
  • Page 12 16. Remove the loadspace scuff plate trim panel bolts. See Figure 16. • Torque: 80 lb.in (9 Nm) FIGURE 16 E340164 17. Position the liftgate weatherstrip aside. See Figure 17. E340169 FIGURE 17 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 12 of 37 IS M-15200K-CXR 022321...
  • Page 13 18. Release the clips and remove the loadspace scuff plate trim panel. See Figure 18. E340172 E340172 FIGURE 18 19. Position the LH liftgate weatherstrip aside. See Figure 19. FIGURE 19 E340296 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 13 of 37 IS M-15200K-CXR 022321...
  • Page 14 20. Remove the LH floor storage bin. See Figure 20. FIGURE 20 21. Position the rear seat backrest in the fold flat position. See Figure 21. E340297 FIGURE 21 E340298 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 14 of 37 IS M-15200K-CXR 022321...
  • Page 15 2. Position the rear seatbelt retractor and pretensioner through the opening in the loadspace trim panel. 3. Disconnect the power outlet electrical connector. E340299 FIGURE 22 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 15 of 37 IS M-15200K-CXR 022321...
  • Page 16 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS 23. Position the rear seat backrest upward. See Figure 23. E340434 FIGURE 23 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 16 of 37 IS M-15200K-CXR 022321...
  • Page 17 NOTE: Use the General Equipment: Interior Trim Remover. 25. Release the LH C-pillar trim panel lower clips. See Figure 25. E340442 FIGURE 26 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 17 of 37 IS M-15200K-CXR 022321 E340444...
  • Page 18 26. Slide the LH C-pillar trim panel up, aligning the clips to the slots in the sheet metal. See Figure 26. FIGURE 26 E340445 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 18 of 37 IS M-15200K-CXR 022321...
  • Page 19 1. Pull outward on the C-pillar trim panel. 2. Slide the C-pillar down the seat belt and out of the way. 3. Replace the two upper retention clips. FIGURE 27 E340453 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 19 of 37 IS M-15200K-CXR 022321...
  • Page 20 2. Remove the sun visor screw. 3. Rotate the sun visor downward. 4. If equipped, disconnect the sun visor electrical connector. FIGURE 28 E340588 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 20 of 37 IS M-15200K-CXR 022321...
  • Page 21 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS 29. Remove the screw and the sun visor clip. See Figure 29. FIGURE 29 E340589 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 21 of 37 IS M-15200K-CXR 022321...
  • Page 22 30. Remove the LH rear assist handle. See Figure 30. 1. Position the rear assist handle down. 2. Remove the rear assist handle retainers. E311591 FIGURE 30 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 22 of 37 IS M-15200K-CXR 022321...
  • Page 23 FIGURE 32 Headliner lower 32. Remove the LH side rail nuts from inside the vehicle. See Figure 32. FIGURE 32 Side Rail Side Rail Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 23 of 37 IS M-15200K-CXR 022321...
  • Page 24 NOTE: Polyurethane from the windshield might make removal difficult at first. 2. Partially remove side rail. 3. Snap the side rail out of the bracket. FIGURE 33 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 24 of 37 IS M-15200K-CXR 022321...
  • Page 25 34. Drill Hole on side wall of the LH side rail using a 3/8 in (9.5mm) drill bit. See Figure 34. FIGURE 34 35. Remove locating clip and enlarge hole using a 3/8 in (9.5 mm) drill bit. See Figure 35. FIGURE 35 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 25 of 37 IS M-15200K-CXR 022321...
  • Page 26 NOTE: Make sure that the wire length is long enough to secure the LED bar in place before fixing the side rail. FIGURE 36 37. Check the that the length is long enough to mount the light bar. See Figure 37. FIGURE 37 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 26 of 37 IS M-15200K-CXR 022321...
  • Page 27 1. Drill a hole into the LH steering column cover using a 3/4 in (19 mm) drill bit. 2. Insert the switch into the new hole until a you hear a click. FIGURE 39 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 27 of 37 IS M-15200K-CXR 022321...
  • Page 28 40. Route the wiring from the light bar downwards along the LH A-pillar. See Figure 40. 1. Secure to the existing harness using tie straps. FIGURE 40 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 28 of 37 IS M-15200K-CXR 022321...
  • Page 29 2. Apply heat shrink tubing. 3. Crimp the wires to the matching color. 4. Position heat shrink tube over the crimp and heat. FIGURE 41 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 29 of 37 IS M-15200K-CXR 022321...
  • Page 30 NOTE: Do not attach or secure the wiring bundle to the side curtain airbag or wiring. 43. Secure the wiring bundle away from the side curtain airbag. See Figure 43. FIGURE 43 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 30 of 37 IS M-15200K-CXR 022321...
  • Page 31 44. Install the LH side rail nuts from inside the vehicle. See Figure 44. • Torque: 97 lb. in (11 Nm) FIGURE 44 Side Rail Side Rail Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 31 of 37 IS M-15200K-CXR 022321...
  • Page 32 2. Install the bolt cover. 3. Install the mounting bracket. 4. Install the washer. 5. Install the nut. • Torque: ?? ft. lb (?? Nm) FIGURE 45 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 32 of 37 IS M-15200K-CXR 022321...
  • Page 33 4. Remove the light bar from the side rails. 5. Using a 23/64 in (9 mm) drill bit, drill through the marks made on the top of the side rails. FIGURE 46 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 33 of 37 IS M-15200K-CXR 022321...
  • Page 34 NO PART OF THIS DOCUMENT MAY BE REPRODUCED WITHOUT PRIOR AGREEMENT AND WRITTEN PERMISSION OF FORD PERFORMANCE PARTS 47. Install the supplied rivnut into the hole drilled into the side rail. See figure 47. FIGURE 47 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 34 of 37 IS M-15200K-CXR 022321...
  • Page 35 48. Install the light bar using the supplied bolts and washers. See Figure 48. FIGURE 48 49. Install the light bar rubber caps. See Figure 49. FIGURE 49 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 35 of 37 IS M-15200K-CXR 022321...
  • Page 36 4. Crimp the Yellow-Green wire on the instrument panel harness to the Red wire on the switch wiring. 5. Position heat shrink tube over the crimp and heat. FIGURE 50 Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 36 of 37 IS M-15200K-CXR 022321...
  • Page 37 2. Install the LH steering column trim panel by attaching the clips. FIGURE 51 52. Assemble the rest of the vehicle by reversing the disassembly procedures. Ford Factory Shop Manual purchase options www.motorcraftservice.com Techline 1-800-367-3788 Page 37 of 37 IS M-15200K-CXR 022321...