Calspas Home Resorts Patio Owner's Manual

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Patio & Patio Plus

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Cal Spas Home Resorts

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Page 1 ® Patio & Patio Plus Made in USA Cal Spas Home Resorts ™ Owner’s Manual...
Page 2 Contact Information For customer service or service technicians, please contact your authorized dealer immediately. If you need additional information and/or assistance, contact Copyright 2024 Lloyd’s Material Supply Company, Inc. All rights reserved. Duplication without written consent is strictly prohibited. Lloyd’s Material Supply Company, Inc. Cal Spas®,Adjustable Therapy System™, ATS™, Cal Premium™, Cal Select™, Cal Customer Service Department Stone™, XL™...
Page 3 Copyright 2023 Lloyd’s Copyright Lloyd’s Material Supply Inc. Lloyd’s Copyright Lloyd’s Material Supply Inc. All rights reserved. Duplication without consent is strictly prohibited. LTR2023.1000, REV. F-3 6/15/2023...
Page 4: Table Of Contents
Table of Contents Important Safety Instructions ........Filtration & Filter Cleaning ..........Preparing for Your Spa General Water Care Schedule ..........Planning the Best Location ............Generic Names for Chemicals ........... Clearance for Service Access ........... Common Water Chemistry Questions ......Preparing a Good Foundation ..........
Page 5: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY When using and installing this spa, basic safety precautions should always be followed, including. Danger: RISK OF SEVERE INJURY OR DROWNING! • NO DIVING, diving may result in injury or death. •...
Page 6 Warning: REDUCE RISK OF HEAT RELATED INJURY OR DEATH • Prolonged exposure to hot air or water can induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level between 3°F (2°C) to 6°F (4°C) above the normal body temperature of 98.6°F (37°C).
Page 7: Preparing For Your Spa
Preparing for Your Spa Preparing for Your Spa Pre-Delivery Checklist � Pre-Delivery Checklist Most cities and counties require permits for Most cities and countries require permits for exterior Before Delivery □ construction and electrical circuits. In addition, some exterior construction and electrical circuits. Plan your delivery route □...
Page 8: Clearance For Service Access
Clearance for Service Access Clearance for Service Access While you are planning where to locate your spa, you need to determine how much access you will need for service. All spa models require a minimum of three feet (one meter), of access to all sides of the spa for potential service.
Page 9: Opening Spa Panels For Electrical Access
Opening the Front Panel For Electrical Access Opening the Front Panel For Electrical Access Cal Spas are designed with innovative snap in panels and corners. In order to access the control box for electrical hook up, plumbing, or pumps inside of your spa, you will need to remove the corner panels and the front panel.
Page 10 Step 3 Once both corners are removed, place one hand under the front panel and one hand on either corner. Once prepared, pull both the center and your cho- sen corner at the same time to release the panel. Caution: Brace for the weight of the panel once it is removed.
Page 11 Step 6 Once the panel is aligned, apply medium pressure to the bottom center of the panel to secure it into place. Similarly apply pressure to the top center of the panel as well. You may also use the bottom of your fist to tap the panel back into place.
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Page 13: Removing Shipping Materials
Removing Shipping Materials Your Cal Spa is wrapped with a white shrink wrap designed to protect the acrylic shell from scratches and damage. Thoroughly inspect the plastic wrapping for any tears and or damage that may have occurred during shipping. It is expected to see some scuffs or small tears at the base and corners of the spa, as the spa is pushed and shifted around in transport.
Page 14: 240 Volt Electrical Installation
240 Volt Electrical Installation 240 Volt Electrical Installation Spa Model Control System GFCI Breaker Wires required Wiring Diagram PZ-519L / PZ-535L / BP-501G1 110 Volts / 15 Amps Cord with 15 Amp GFCI See page 9 for reference PZ-636L provided only PPZ-529L / PPZ-628L BP-501G1...
Page 15: Gfci Wiring Requirements
GFCI Wiring Requirements for USA & Canada GFCI Wiring Requirements for USA & Canada Control System GFCI Required Wires Required IN.YE5 (1-3 pumps) 50 Amp Four #6 AWG Copper Wires GFCI Wiring Diagram for USA & Canada GFCI Wiring Diagram for USA & Canada Refer to this diagram for both: IN.YE-5-AMP-V3...
Page 16: Volt Electrical Installation
120 Volt Electrical Installation 120 Volt Electrical Installation Always follow applicable local, state and federal codes and guidelines. Use only a dedicated electrical line with a 15 amp breaker. Cord-and-plug connections may not use a cord longer than 15 feet (4.6 m) and must be plugged into a dedicated 15 amp GFCI connection (NEC 680.42(A)(2)).
Page 17: Filling And Powering Up Your Spa
Filling and Powering Up your Portable Spa Filling and Powering Up your Portable Spa Step 1. Inspect the Spa Equipment. Inspect all plumbing connections in the equipment area of your spa. • Make sure unions connected to the equipment pack are tight (do not over-tighten) •...
Page 18 Step 3. Fill the Spa Place the water hose inside the filter canister. Fill your spa with regular tap water about six inches from the top. If the water level is too low or too high, your spa will not operate correctly. NOTE: Never fill with soft water.
Page 19 Step 6. Install filter into the filter canister Note: Make sure you have removed and soaked the spa filter cartridge in a bucket of water for at least 30 minutes. This will remove air pockets inside of the filter. When re installing the filter cartridge, do not over tighten the filter, the threaded bit inside of the filter housing is made of a corrosion resistant ABS plastic.
Page 20: Priming The Pump
Priming the Pump Priming the Pump New owners often have difficulty the first time they start their spa and the pumps fail to prime. This can be frustrating but these instructions should help you resolve any issues with air pockets inside of the primary pump or other priming issues.
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Page 22: Keypad Functions
Keypad functions in.k1000+ keypad layout direct to function selection wheel (settings and all-on or all-off key additional options) (one touch activation) mode selection wheel (settings and on-screen accessories) system messages and reminders interactive display icons (main spa functions) Sleep mode Touch the screen to exit sleep mode�...
Page 23: Start Or Stop Accessories
Keypad functions Start or stop accessories To start or stop an accessory, touch the associated icon� Icons will become animated when their accessory is turned on and animation will stop when turned off� Icons on the screen will reflect the speed or state of the devices running on your spa�...
Page 24: Reading And Setting The Temperature
Keypad functions Water temperature The temperature shown at the bottom of the screen indicates the current water temperature� Use the Up and Down icons to set the desired temperature� The set point will appear in blue� After 3 seconds without any change to the set temperature value the current water temperature will reappear in white�...
Page 25: Display Sleep Mode & Settings
Keypad functions Contrast page Use this page to change the display contrast� Sleep Press key to go directly into the sleep mode� In sleep mode, water splashing on the keypad can't inadvertently start/stop a pump� Settings In the Settings page you can access the following: •...
Page 26: Water Care & Filter Cycles
Keypad functions Water Care The Water Care page will help you set up your ideal filtration and heating settings� Choose between Away from Home, Standard, Energy Savings, Super Energy and Weekender, depending on your need� Touch the Water Care name to choose your setting� A green checkmark will appear on the selected icon to confirm your choice�...
Page 27: Water Care/Energy Modes
Water Care The Water Care page will help you set up your ideal filtration and heating settings� Choose between Away from Home, Standard, Energy Savings, Super Energy and Weekender, depending on your need� Touch the Water Care name to choose your setting� A green checkmark will appear on the selected icon to confirm your choice�...
Page 28: Reminders & Set Date And Time
Keypad functions Maintenance From the Maintenance page you can access the following: • Reminders • Standby To acces the desired option simply touch the corresponding menu item� Reminders The in�k1000+ keypad will provide reminders about maintenance required on your spa, like rinsing or cleaning the filter�...
Page 29: Keypad Settings Screen
Keypad functions Set date Here you can adjust the year, month and day� Simply swipe up and down the column you want to change and select the desired value� When you are done, touch the calendar icon at the right of the screen� Set time Here you can change the hour, minute and time format�...
Page 30: Set Temperature Units
Keypad functions Temperature units Choose the desired units to display temperatures� Display page Use this page to change the display orientation� Contrast page Use this page to change the keypad contrast�...
Page 31: Panel Lock & Unlock
Keypad functions Language select Use this page to select the display language of the in�k1000+ keypad� Keypad lock/unlock (optional) When this option is enabled, the user can partially or completely lock the keypad� When the user wants to lock the keypad he is asked to select a 4-digit code� The same code will be needed to unlock the keypad�...
Page 32: In.touch Wifi
“in.touch” Wifi Transmitter Set Up “in.touch” Wifi Transmitter Set Up Congratulations for purchasing the optional on Wifi control system. This control system will allow you to observe the spa and control it’s features such as temperature, filter cycles, energy saving modes and much more when you are away from home, out of state, or even out of the country.
Page 33 After the home transmitter is connected; connect the internal spa transmitter: The Wifi module is installed when manufacturing of your spa if the add on was requested. Contact your dealer to confirm if your spa is equipped with a Wifi module.
Page 34: In.touch App Guide
“in.touch” Quick Start App Guide “in.touch” Quick Start App Guide The Gecko “Smart Spa Control” app is an effective tool to monitor, adjust, or activate your spa. Once the two wifi modules have been connected, approach the spa and open the app. Ensure that both your devices wifi detection and Bluetooth signal are on, and that your cur-...
Page 35 “in.touch” Quick Start App Guide “in.touch” Quick Start App Guide Download the “Gecko Smart spa Once the app is downloaded, Once the account is confirmed control” app from the App Store select “Create an Account” and via email, return to the app and or the Google Play store to pro- fill in the requested information the app will begin to search for...
Page 36: Electrical Configuration (Technicians)
Keypad functions Keypad Color (optional) If this option is available (depending on the spa configuration), the keypad rim color can be changed� 8 pre-defined colors are available� If the in�mix is installed, the keypad rim color can also be associated to an in�mix zone�...
Page 37: Warm Weather (Thermal Creep)
Keypad functions Thermal Creep: During the hotter months of the year or when ambient temperatures rise above 85F°. The heat generated by the spa equipment will begin to warm the spa water without the heater engaging, this is called Thermal creep. This occurs due to the high efficiency insulation of the Select logo spa retaining heat.
Page 38: Error Messages And Trouble Codes
Error messages The list below shows the different error messages that can appear on the home screen� Refer to the troubleshooting and error codes section of the TechBook for your spa pack system� Please note that if you are in a swim spa configuration, the message may be followed by "Master" or "Slave" to designate from which pack the error is coming�...
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Page 40: Spa Operations Led Lighting & Diverter Knobs
LED Lighting LED Lighting Press the “Light” button on the controller to turn the spa light on. If your spa has optional perimeter LED lights, they will also activate. 1. Cycle: When you press the “Light” button on 3. Fading cycle: The next phase of operation and off repeatedly the LED will cycle between when you push the LIGHT button is a slower a variety of colors that the RGB light can sup-...
Page 41: Cool Off Seat
Cool Off Seat Cool Off Seat The cool off seat,is designed in some Cal Spa models. The seat is designed to help cool down spa users that are using their spa in higher therapeutic water tem- peratures. This helps in avoiding the negative effects of hyperthermia (Overheating of the body).
Page 42: Water Clarity
Water Clarity Water Clarity This section is intended for new spa owners who are not familiar with adjusting spa water chem- istry. Everyone’s knowledge with maintaining water quality is different, but there are some general concepts you need to know. Water maintenance is not difficult, however it is something that requires regular attention.
Page 43: Water Clarity Terms And Definitions
Water Quality Terms and Definitions Water Quality Terms and Definitions...
Page 44: Water Testing Methods
Water Testing Methods Water Testing Methods There are two testing methods to choose from: The reagent test kit is a method which provides a high level of accuracy but is more expensive and Test strips are a convenient testing method more difficult to use if not experienced with this commonly used by spa owners.
Page 45: Balancing Water Chemistry
Balancing Water Chemistry Levels Balancing Water Chemistry Levels Maintaining spa water chemistry can be tricky, especially since there are many methods of keeping your water clear and clean. Note: We do not recommend a specific brand of chemicals. See a spa dealer for guidance and recommendations on spa chemicals and supplied needed, as water chemistry varies from region to region.
Page 46: Balancing The Ph
Balancing the pH The pH level is the measure of acidity and alkalinity. Values above 7.8 are alkaline; those below 7.2 are acidic. Maintaining the proper pH level is extremely important for optimizing the effectiveness of the sanitizer, maintaining water that is comfortable for the user, and preventing equipment deterioration. If the spas water’s pH level is too low, the following may result: The sanitizer will dissipate rapidly •...
Page 47 Starting & Maintaining Sanitizer Levels After you choose a sanitizer, you will need to establish a baseline and maintain it regularly. Sanitizing your spa with chlorine or bromine is very similar. Each sanitizer has its advantages and disad- vantages. Sanitizer helps neutralize bacteria that can cause illness and other organic matter. Bromine: Creates less odor and skin irritation than chlorine, bromine is less likely to do so.
Page 48: Filtration & Filter Cleaning
Shocking the Water In addition to using a chemical sanitizer, you will periodically need to shock the water. Shocking the water helps remove burned-out chemicals, bacteria, and other organic material from your spa’s water and im- proves your sanitizer’s effectiveness. Do not use chlorinating shock, which can damage the spas jets and pump seals.
Page 49: General Water Care Schedule
General Water Care Schedule General Water Care Schedule Each time you refill the spa Each time you refill the spa Generic Names for Chemicals Generic Names for Chemicals...
Page 50: Common Water Chemistry Questions
Common Water Chemistry Questions Common Water Chemistry Questions Question : Why is the use of a floater not recommended to sanitize my spa water? Answer: We do not recommend the use of a floater for three reasons: • The floater is unable to control the rate at which the sanitizer is dissolved into the water. When a floater is placed into a spa the sanitizer levels inside the spa can be extremely high.
Page 51: Do's And Don'ts
Question : When I open my spa, I smell chlorine. How to I get rid of the smell? Answer: There are two types of chlorine in your spa. the first is “Free Chlorine” which is chlorine molecules that are available to sanitize your spa. This free chlorine does not have an odor.
Page 52: Bather Loads & Ozonator
Bather Load Bather Load “Bather Load” is the term used to describe the number of people using a spa, combined with the length of usage, and the frequency of usage. All these factors have a great effect on the spa water. The higher the bather load, the more chemicals need the be added and a longer filtration time will be needed.
Page 53: Chemical Abuse
Chemical Abuse Chemical Abuse Chemical abuse is defined as negligent/careless use of both recommended spa chemicals, and use of prohibited chemicals. The spa shell is designed to last for many years, but when the shell is exposed to excessive chemicals, or improper chemical application; this can cause reactions on the shell that can cause pitting, cracks, bubbling, and other blemishes on the shell.
Page 54: Cal Salt Filtration Plus Introduction
Cal Salt Filtration Plus (Option) Cal Salt Filtration Plus (Option) The Cal Salt Filtration Plus is a premium sanitation system, combining a Gecko bromine generator, which is considered one of the best in the industry, alongside a resilient circulation pump designed to filter the water in your spa for 24hrs a day for many years to come.
Page 55: Water Quality Requirements
Water Quality Requirements Water Quality Requirements Proper chemical chemistry is a requirement to ensure the proper operation of the spas bromine gener- ator. Water chemistry levels of TDS, CH, Alkalinity, and pH affect the operation of the bromine generator. for customers that own the in.clear bromine generator, follow the steps provided below to get started. 1.
Page 56: Cal Salt Plus Operating Modes
Cal Salt Plus Operating Modes Cal Salt Plus Operating Modes The Cal Salt Filtration Plus system, not only generates and maintains the sanitation of your spa, but also includes special modes that are used to both maintain the cell, and to give your spa a temporary sani- tation boost when needed.
Page 57: Cal Salt Plus Touch Operation
Boost Mode + Gecko Equipment Pack. If you are the owner of a 2025 Patio or Patio Plus, equipped with the optional factory upgrade to Gecko control systems. The Gecko equipment pack will automatically turn on boost mode based on the last selected level, whenever a pump, blower, or lights are activated.
Page 58: Modify Boost Levels
Modify the Boost level The Boost level is used to set the amount of boost required� As a rule, enter the number of bathers in the bath� Boost mode is automatically activated 5 minutes after starting a pump� Modify the maintenance level The maintenance level can be changed and must be tested with a bromine level tester�...
Page 59: Deep Scale Removal/Cleaning Procedure
Scale Removal/Cleaning Scale Removal/Cleaning The in.clear bromine generator includes a self cleaning feature to prevent scale deposits on the graphite electrodes of the in.clear system. However hard water can still cause these deposits to form, if that happens the cell should be cleaned in an acidic solution.
Page 60: Cleaning And Maintenance
Cleaning and Maintenance Cleaning and Maintenance Removing and Re-seating Pillows You can remove the pillows for clean- ing and maintenance quickly and easily. This method works for all pillow types. Grab the lower edge of the pillow with both hands and firmly pull up, as you do this the pillows inserts will pop out of the holes.
Page 61: Draining Your Portable Spa
Draining Your Portable Spa Draining Your Portable Spa Your spa should be drained every four to six months for cleaning and maintenance and refilled with fresh tap water. Before you begin turn the power off to the spa at the breaker and remove your filters. Step 1.
Page 62: Winterizing (Cold Climate Draining)
Winterizing (Cold Climate Draining) Winterizing (Cold Climate Draining) Depending on your region in your country, the temperature could drop below 32F(0°C). If you are one of those regions, we recommend that you always have your spa full of water and running at normal spa tem- peratures between 80°F - 100°F (26.7°C - 37.8°C).
Page 63: Spa Cover And Locking System Installation
Spa Cover and Locking System Installation Spa Cover and Locking System Installation The spa cover can be considered one of the most important parts of your spa. The spa cover helps retain the heat inside of your spa in all different types of weather. The cover works as a lid on a thermos, when the spa is not in use the cover helps lower the amount of time the spas heater has to run for.
Page 64 Use a screwdriver to finish screwing in the three screws, repeat this process for the remaining Step 4 3 corners. Keep the cover fastened down at all times when not in use, locking hardware may be locked Step 5 with a key (provided in the packaging of the spa cover) The provided key will allow you to Step 6 lock down your spa cover.
Page 65: Spa Cover And Shell Maintenance
Spa Cover and Shell Maintenance Spa Cover and Shell Maintenance Spa Cover and Pillows Due to constant punishment your spa cover and pillows receive, you should protect them by applying a vinyl and leather cleaner as part of your monthly maintenance plan. Use a product that is specifically designed to protect spa covers and pillows from chemical and ultraviolet light damage without leaving an oily residue behind that is normally associated with common automotive vinyl protectants.
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Page 70: Order Replacement Parts Online
Note: If you dealer is no longer in service, or you have inherited or purchased a used spa. You can contact us directly at customerservice@calspas.com with your spa serial number and an image of the needed component.
Page 71: Replacement Parts
Replacement Parts 2’’ Cluster Storm Directional Velocity PLUCS2441009S-CDCL 3’’ Mini storm Directional Velocity PLUCS2442009SS-CDCL 3’’ Mini Storm Massage Directional Velocity PLUCS2442059S-CDCL 4’’ Poly Storm Directional Velocity PLUCS2443009SS-CDCL 4’’ Poly Storm Roto Velocity PLUCS2443039SSCDHL 5’’ Power Storm Tri-Directional Velocity PLUCS24444019S-CDCL 5’’ Adjustable Whirlpool Velocity With Valve PLUCS2394009S-CDCL Velocity 2’’...
Page 72 ALX WATERFALL CASCADE (Rectangle) Off White PLU21800835 1 LED Light String LIT16100330 2 LED Light String LIT16100331 4 LED Light String LIT16100332 1 to 3 LED extension cord LIT16100335 1 to 1 LED Extension cord LIT16100338 Interior Light without Logic LIT16100337 Main Light Housing, LED lens, &...
Page 73 50 SQ FT Ultra Filter FIL50-5D13H15FCT-3 Main Suction Fitting PLU644-5419-HLGV 2’’ Cluster Storm Twin Velocity PLUCS2441029S-CDCL 3’’ Mini Storm Twister Velocity PLUCS2442009SS-CDCL 5’’ Power Storm Directional Velocity PLUCS2441009SS-CDCL 5’’ Power Storm Multi Massage Velocity PLUCS2444059S-CDCL 5’’ Power Storm Twister Velocity PLUCS2444049S-CDCL...
Page 74: Additional Parts
Additional Parts Suction Fitting 50 Sq Ft Filter Housing Grey Part#:PLU644-5419-HLGV Part#: FIL517-4909LC-HLG (Spas built after 1/2025)
Page 75: Limited Warranty
LIMITED LIMITED WARRANTY WARRANTY This Limited Warranty is extended to the original purchaser of a spa produced by Lloyd’s Material Supply Company, This Limited Warranty is extended to the original purchaser of the spa produced by Lloyd’s Material Supply company, Inc. Inc.
Page 76 Structural This limited warranty covers defects within the spas fiberglass structural shell. This includes sudden spa shell col- lapse, leaking through the shell, and separation between the spa shell and spa acrylic, caused by faulty bonding. This does not include separation due to micro-abrasions, pin holes in the shell, or warping/bubbling due to sun exposure.
Page 77 Sanitation This limited warranty covers malfunctions of factory installed Salt Systems and Bromine generators, which are warranted against malfunction due to defects in workmanship or materials. This includes the salt cell, sanitizer control panels, bromine generator, and power supplies for Cal Salt systems. This warranty does not cover negli- gent operation of sanitizer systems, chemical abuse, damage caused by improper water chemistry, or disregard of specified data points for safe operation;...
Page 78 Performance This warranty begins on the date of delivery of the spa, but in no event later than one year from the date of manufacture. To obtain service in the event of a defect covered by this Limited Warranty, notify your Cal Spas dealer or Cal spas as soon as possible and use all reasonable means to protect the spa from further damage.
Page 79 Limitations The manufacture disclaims all warranties, expressed or implies, in fact or in law, to the extent allowed by your State’s law, including the warranty of merchantability and fitness for use, except as stated specifically herein. All warranty service must be performed by the manufacture or its designated representative using authorized Cal Spas parts.
Page 80 Notes _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ www.calspas.com...
Page 81 Notes _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ _______________________________________ www.calspas.com...
Page 82 Contact Information For customer service or service technicians, please contact your authorized dealer immediately. If you need additional information and/or assistance, contact Lloyd’s Material Supply Company, Inc. Customer Service Department Lloyd’s Material Supply Company, Inc. 1462 East Ninth Street LTR.2023.1000, REV. LTR.2025.1000-GK Pomona, CA 91766 G-3 10/11/2023...

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