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SKANDIC LT
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Ski-Doo SKANDIC LT Shop Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Safety Notice
Introduction
Vehicle Description Decal
Vehicle Identification Number (Vin)
Engine Serial Number
List of Abbreviations Used in this Manual
Arrangement of this Manual
General Information
Illustrations and Procedures
Self-Locking Fasteners Procedure
Loctite Application Procedure
Threadlocker
Stripped Thread Repair
Gasket Compound
Mounting on Shaft
Case-In Components
Tightening Torque
Maintenance
Maintenance Chart
Storage
Service Products
General
Vehicle Cleaning
Engine Compartment
Battery
Fuel Stabilizer
Engine Lubrication
Cooling System
Engine Oil Change and Filter
Countershaft Lubrication
Pulley Protection
Vehicle Protection
Rags in Air Intake and Exhaust System
Preseason Preparation
Fuel Filter Replacement
Throttle Body Cleaning (on so Equipped Models)
Carburetor Cleaning (on so Equipped Models)
Air Filter Cleaning
Rags in Air Intake and Exhaust System
Engine Lubrication
Cleaning of Drive and Driven Pulleys
Cleaning of Brake Disk
Drive Belt Condition
Spark Plugs
Troubleshooting Guide
Engine (2-Stroke)
Technical Data
Engine (4-Tec)
Cooling System
Alternator
Lubrication
Cylinder and Cylinder Head
Crankshaft
Electric Starter
Engine General
Inspection and Adjustment
Fuel and Oil Systems (2-Stroke Engines)
Transmission and Brake Systems
Transmission
Brake System
Mechanical Brake
Hydraulic Brake
Mechanical and Hydraulic Brakes
Electrical System
Suspension and Track
Steering System
Engines (2-Stroke)
277 Engine Type
Engine Removal and Installation
Removal from Vehicle
Engine Support and Muffler Disassembly and Assembly
Installation on Vehicle
Top End
Troubleshooting
Top End Removal (Without Removing Engine from Chassis)
Cleaning
Disassembly
Inspection
Assembly
Bottom End
Cleaning
Disassembly
Inspection
Assembly
443 And 552 Engines
Engine Removal and Installation
Engine Removal and Installation
Top End
General
Troubleshooting
Cleaning
Disassembly
Inspection
Assembly
Bottom End
Cleaning
Disassembly
Inspection
Assembly
Break-In
593 And 593 Ho Sdi Engines
Removal from Vehicle
Installation on Vehicle
Top End
General
Troubleshooting
Component Removal
Cleaning
Rave Valve Basic Operation
Disassembly
Inspection
Assembly
Bottom End
Cleaning
Disassembly
Inspection
Assembly
Break-In
Leak Test and Engine Dimension Measurement
Service Tools
Leak Test
Preparation
Procedure
Finalizing Reassembly
Engine Leak Verification Flow Chart
Engine Dimension Measurement
Cylinder Head Warpage
Cylinder Taper
Cylinder out of Round
Combustion Chamber Volume Measurement
Engine Type
Used Piston Measurement
Cylinder/Piston Clearance
Technical Data
Ring/Piston Groove Clearance
Ring End Gap
Crankshaft Deflection
Connecting Rod Big End Axial Play
Crankshaft End-Play
Checking Surface Flatness
Rectifying Surfaces
Checking Crankshaft Alignment
Magneto System
Service Tools
Service Products
General
Cleaning
Disassembly
Assembly
Oil Injection System
Oil Injection Pump
General
Oil Type
Oil System Leak Test
Oil Pump Identification
Cleaning
Disassembly
Assembly
Adjustment
Oil Pump Adjustment
Bleeding Oil Lines
Checking Operation
Axial Fan Cooling System
Removal
Cleaning
Disassembly and Assembly
Installation
Fan Belt Replacement and Deflection Adjustment
Liquid Cooling System
Cooling System Leak Test
Inspection
Draining the System
Disassembly and Assembly
Cooling System Refilling Procedure
Rewind Starter
Inspection
Removal
Rope Replacement
Disassembly
Assembly
Installation
Fuel System
Service Tools
Carburetor
Identification
Removal
Cleaning and Inspection
Disassembly and Assembly
Carburetor Adjustments
Installation
Injection Pump
Idle Speed Final Adjustment
Choke
Fuel Pump
Removal
Pump Verification
Cleaning and Inspection
Installation
Fuel Tank
Engine (4-Tec)
Leak Test
Verification
Leak Test Procedure
Preparation and Test
Preparation
Installation
Removal and Installation
Engine Removal
Engine Installation
Cooling System
Service Tools
Service Products
Cooling System Leak Test
Inspection
Coolant Replacement
Coolant Hoses
Water Pump Housing/Thermostat
Water Pump Impeller
Ignition Cover
Water Pump Shaft
Pressure Cap
Radiators
Lubrication System
General
Oil Level Check
Engine Oil Pressure Test
Oil Change
Oil Filter
Oil Tank
Oil Filter Housing
Engine Oil Pressure Regulator
Spring Free Length
Oil Pumps
Pressure Oil Pump
Service Limit
Suction Oil Pump
Oil Nozzle
Oil Sieves
Reed Valve
Cylinder and Cylinder Head
Service Tools
Service Products
Cylinder/Cylinder Head 1 (Front-Side)
Cylinder/Cylinder Head 2 (Rear-Side)
General
Spark Plug
Temperature Sensor
Valve Cover
Rocker Arm
Chain Tensioner
Breather
Decompressor
Camshaft Timing Gear
Timing Chain
Cylinder Head
Service Limit
Camshaft
Valve Springs
Valve
Cylinder
Piston
Crankshaft/Drive Gears
Service Tools
Service Products
Timing Chain
Drive Gears
Trigger Wheel
Crankshaft
Piston Pin Diameter
Crankshaft Locking Tool
Piston
Piston Pin
Piston/Cylinder Clearance
Piston Rings
Crankcase
Service Tools
Service Products
General
Pto Cover
Crankcase
Overview
Engine Management (2-Tec)
Ignition Coil
Operating Principle
Air Induction
Fuel Delivery System
General
Component Description
Engine Management System (Ems)
Ems - General Functions
Ems - Engine Management System Functions
Electronic Fuel Injection
Ignition Timing
Electronically Controlled Rave
Knock Sensor
Engine Modes of Operation
Flooded Engine (Drowned Mode)
Monitoring System
Limp Home Modes
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Table of Contents
Troubleshooting
TROUBLESHOOTING GUIDE
38
TROUBLESHOOTING
77
GENERAL
92
GENERAL
113
TROUBLESHOOTING
282
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Summarization of Contents
SAFETY NOTICE
INTRODUCTION
VEHICLE DESCRIPTION DECAL
Details on the location and identification of the vehicle description decal.
VEHICLE IDENTIFICATION NUMBER (VIN)
Information on where the VIN is located and its format.
ENGINE SERIAL NUMBER
Location and identification of the engine serial number for different engine types.
LIST OF ABBREVIATIONS USED IN THIS MANUAL
A comprehensive list of abbreviations and their meanings used throughout the manual.
ARRANGEMENT OF THIS MANUAL
Explanation of the manual's structure and how to interpret typical pages.
SELF-LOCKING FASTENERS PROCEDURE
Procedure for the proper application of self-locking fasteners.
LOCTITE APPLICATION PROCEDURE
Guidelines for applying Loctite products to fasteners and threads.
THREADLOCKER
Detailed procedures for using threadlocker on uncovered and blind holes.
STRIPPED THREAD REPAIR
Information on repairing stripped threads using specific kits.
GASKET COMPOUND
Instructions for applying gasket compound, including specific product recommendations.
MOUNTING ON SHAFT
Procedures for mounting components onto a shaft using press or tandem methods.
CASE-IN COMPONENTS
Instructions for installing components with metallic gaskets, including Loctite application.
TIGHTENING TORQUE
Specifications for tightening torque based on fastener grade and size, with metric conversion.
Section 01 MAINTENANCE
Subsection 01 (MAINTENANCE CHART)
Provides a detailed maintenance schedule for various components and intervals.
Subsection 02 (STORAGE)
Guidelines and procedures for proper snowmobile storage during off-season.
Subsection 03 (PRESEASON PREPARATION)
Procedures for preparing the vehicle after storage for the upcoming season.
Section 02 TROUBLESHOOTING GUIDE
Subsection 01 (ENGINE (2-STROKE))
Troubleshooting steps for common issues related to 2-stroke engines.
Subsection 02 (ENGINE (4-TEC))
Troubleshooting guide for common issues with 4-TEC engines.
Subsection 03 (FUEL AND OIL SYSTEMS (2-STROKE ENGINES))
Troubleshooting procedures for fuel and oil system issues in 2-stroke engines.
Subsection 04 (TRANSMISSION AND BRAKE SYSTEMS)
Troubleshooting steps for transmission and brake system problems.
Subsection 05 (ELECTRICAL SYSTEM)
Troubleshooting electrical system issues, including starter and lighting problems.
Subsection 06 (SUSPENSION AND TRACK)
Troubleshooting common issues related to suspension and track performance.
Section 03 ENGINES (2-STROKE)
Subsection 01 (277 ENGINE TYPE)
Detailed information on the 277 engine type, including removal and installation.
Subsection 02 (443 AND 552 ENGINES)
Service procedures for 443 and 552 engine models.
Subsection 03 (593 AND 593 HO SDI ENGINES)
Service procedures specific to the 593 and 593 HO SDI engines.
Subsection 04 (LEAK TEST AND ENGINE DIMENSION MEASUREMENT)
Procedures for leak testing and measuring engine dimensions.
Subsection 05 (MAGNETO SYSTEM)
Service information and procedures for the magneto system.
Subsection 06 (OIL INJECTION SYSTEM)
Details on the oil injection system, including testing and adjustments.
Subsection 07 (AXIAL FAN COOLING SYSTEM)
Procedures for servicing the axial fan cooling system.
Subsection 08 (LIQUID COOLING SYSTEM)
Information and procedures for the liquid cooling system.
Subsection 09 (REWIND STARTER)
Procedures for the inspection, removal, and installation of the rewind starter.
Subsection 10 (FUEL SYSTEM)
Details on the fuel system, including carburetor and fuel pump service.
Section 04 ENGINE (4-TEC)
Subsection 01 (LEAK TEST)
Procedures for performing leak tests on the engine.
Subsection 02 (REMOVAL AND INSTALLATION)
Step-by-step instructions for engine removal and installation.
Subsection 03 (COOLING SYSTEM)
Service procedures for the engine's cooling system.
Subsection 04 (LUBRICATION SYSTEM)
Detailed information on the engine's lubrication system.
Subsection 05 (CYLINDER AND CYLINDER HEAD)
Procedures for inspecting and servicing the cylinder and cylinder head.
Subsection 06 (CRANKSHAFT/DRIVE GEARS)
Service procedures for the crankshaft and drive gears assembly.
Subsection 07 (CRANKCASE)
Instructions for the disassembly and assembly of the crankcase.
Section 05 ENGINE MANAGEMENT (2-TEC)
Subsection 01 (OVERVIEW)
Overview of the engine management system for 2-TEC engines.
Subsection 02 (DIAGNOSTIC PROCEDURE)
Procedures for diagnosing engine management system faults.
Subsection 03 (COMPONENT INSPECTION AND ADJUSTMENT)
Inspection and adjustment of engine management system components.
Section 06 ENGINE MANAGEMENT (4-TEC)
Subsection 01 (OVERVIEW)
Overview of the engine management system for 4-TEC engines.
Subsection 02 (DIAGNOSTIC PROCEDURE)
Procedures for diagnosing engine management system faults in 4-TEC engines.
Subsection 03 (COMPONENT INSPECTION AND ADJUSTMENT)
Inspection and adjustment of engine management system components.
Section 07 TRANSMISSION
Subsection 01 (DRIVE BELT)
Procedures for inspecting, adjusting, and replacing the drive belt.
Subsection 02 (DRIVE PULLEY)
Service procedures for the drive pulley assembly.
Subsection 02 (DRIVE PULLEY)
Service procedures for the drive pulley assembly.
Subsection 02 (DRIVE PULLEY)
Service procedures for the drive pulley assembly.
Subsection 02 (DRIVE PULLEY)
Service procedures for the drive pulley assembly.
Subsection 02 (DRIVE PULLEY)
Disassembly and cleaning procedures for the drive pulley.
Subsection 02 (DRIVE PULLEY)
Inspection and replacement procedures for drive pulley components.
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