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Bodor P6 Series Manual

Laser cutting machine
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  • Page 2 www.bodor.com/400-166-1119...
  • Page 3 Jinan Bodor CNC Machine Co., Ltd. (hereinafter referred to as Bodor) is not responsible for any faults resulting from the modifications above, and solutions to these faults will not be included in the supporting services by the manufacturer or the product warranty.
  • Page 4 · Bodor. Those who do not comply with the regulations are obliged to compensate for the damage and take possible legal consequences. Please do not hesitate to consult us if you have any questions or better advice by visiting our website: www.bodor.com, or calling the 24-hour telephone: +86-531-88690051.

  • Page 5: Table Of Contents

    1.3 Introduction to Each Functional System ..........................51 II. Equipment Installation and Connection ..........................53 2.1 Inspection and Acceptance after the Arrival of the Equipment..................53 2.2 Specification and Requirements for Packaging Removal ....................54 2.3 Equipment mechanical installation process ........................54 www.bodor.com/400-166-1119...
  • Page 6 2.1 The details of common fault alarm and handling method are shown in the table below ..........100 2.2 The details of common cutting faults and solving methods are shown in the table below..........101 Appendix ....................................102 www.bodor.com/400-166-1119...

  • Page 7: Safety Notes

    Careful extrusion Do not reach in during operation, and cut label off the power before maintenance! Prohibit users from inserting or Do not plug or unplug optical fibers! removing optical fiber labels www.bodor.com/400-166-1119...
  • Page 8 Please pay attention to this label on arrival Keep Upright and confirm that if the equipment is Label placed upside down. Please pay attention to this label on arrival Anti-reverse Label and confirm that if the equipment is seriously reversed or dumped. www.bodor.com/400-166-1119...
  • Page 9 The personnel are warned that it is Removing the required to remove the rust prevention oil, Shipping Block shipping block and hoisting ring before and Rust using. Prevention Oil No Unpacking The personnel are warned of not packing Label the boxes. www.bodor.com/400-166-1119...

  • Page 10: Overview

    This chapter shows you the intended readers, symbols, terms, abbreviations, expression rules and product conformity in the manual. Scope of application The manual is applicable to model P series fiber laser cutting machine. Signal words In the manual, the following safety signs identify important warning messages. When you see these sign, be alert to possible injuries, carefully read message on the right of the sign and inform other users in time.

  • Page 11: Intended Readers

    Term Explanation Machine for cutting rectangular plates, special-shaped plates Plate machine and other plates. Machine for cutting tubes such as round tubes and square Tube machine tubes. Abbreviations The abbreviations used in the manual are shown in Table 1-3. www.bodor.com/400-166-1119...

  • Page 12: Unit Of Measurement

    For a better understanding of the manual, the illustrations in the manual are only for a brief description, in which the protective devices and covers may be removed. In the manual, Bodor Laser does not provide specific dimensions of the machine.
  • Page 13 EN IEC 61000-6-4:2019 Generic standards - Emission standard for industrial environments EN IEC 61000-6-4:2019 Generic standards - Immunity for industrial environments IEC 60825-1:2014 Safety of laser products - Part 1: Equipment classification and requirements ISO 11553-1:2020 Safety of machinery - Laser processing machines - Part 1: Laser safety requirements www.bodor.com/400-166-1119...

  • Page 14: Safe Operation Of Equipment

    Most accidents happen because basic safety rules are not followed. The safeguards provided by Bodor Laser are only for basic accident prevention, only when safety working procedures made by the proprietor are provided simultaneously, the machine can be operated and maintained safely.
  • Page 15 8) According to the noise test requirements specified in the EN ISO 11553-1-2020 standard, the A-weighted sound pressure of the main work stations of this machine is less than 70dB (A). www.bodor.com/400-166-1119...

  • Page 16: Machine Nameplate

    · Machine nameplate The machine nameplate is shown in Figure 2-1. Figure 2-1 Machine nameplate www.bodor.com/400-166-1119...

  • Page 17: Intended Use And Reasonably Foreseeable Misuse

    It is dangerous to use the machine for function beyond intended use. In this case, users are fully responsible for the risk, Bodor Laser will not be responsible for any injury caused thereby. This includes but is not limited to the following: Do not use the machine exceeding the limits established by the technical data;...

  • Page 18: Operation Environment

    No vibration, shock and radiation affect the machine. When there are electric welding and electric discharge machines nearby, the equipment must be powered off and cannot continue to work, otherwise Bodor Laser will not be liable. No potential flammable and/or explosive environment.
  • Page 19 15.8 17.3 18.7 19.9 21.1 22.2 23.2 24.3 25.2 26.1 11.2 13.2 15 16.7 18.1 19.6 20.9 22 23.1 24.2 25.2 26.2 27.1 15.9 17.6 19.2 20.5 21.3 23 24.1 25.2 26.2 27.2 28.1 10.5 12.9 16.8 18.5 20 21.4 22.8 23.9 25.1 26.2 27.2 28.2 29.1 www.bodor.com/400-166-1119...
  • Page 20 Disclaimer: The damage to the laser caused by the customer's failure to configure an air-conditioned room for the laser. The resulting losses and various expenses are borne by the customer and are not within the scope of Bodor Laser's responsibility.

  • Page 21: Energy Requirements

    If the power quality does not meet the above configuration, a voltage stabilizer must be added to ensure normal operation of the equipment. Bodor Laser is not liable for losses caused by the quality of the power supply, especially property losses, personal injuries and production losses. Such risks are entirely borne by the user.

  • Page 22: Air Supply

    Disclaimer: The use of compressed air below the above requirements will cause irreversible pollution to the machine tool pipeline, air valve and cutting head. The resulting losses and various costs are borne by user and are not within the scope of Bodor Laser's responsibility. www.bodor.com/400-166-1119...

  • Page 23: Residual Risks And Safety Labels

    5) The surface temperature of the newly cut workpiece is high, which may cause burns. 2.7.2 Safety labels Safety labels give informations of the machine’s potential risks. Before operation, be familiar with all safety labels. The layouts of safety labels are shown in Figure 2-3. www.bodor.com/400-166-1119...
  • Page 24 · Figure 2-3 Safety labels layout www.bodor.com/400-166-1119...
  • Page 25 When the trolley is pulled out, there is a cover tripping hazard. Open by authorized personnel only. Read and understand operator's manual before Control cabinet door using this machine. Turn off and lock out power before servicing. In control cabinet Risk of electric shock www.bodor.com/400-166-1119...
  • Page 26 Contact supplier when Laser Tooling failure Laser head Burn hazard Motor base Hot surface Do not touch Turn off and lock out air power before Air source position servicing Main air source pressure and flow Air pressure and flow direction direction www.bodor.com/400-166-1119...
  • Page 27 Replace any damaged or missing safety labels. If safety labels are attached to the part to be replaced, paste same safety labels on the new replacement part. www.bodor.com/400-166-1119...

  • Page 28: Safeguards

    · 2.8 Safeguards The safeguards are shown in Figure 2-4. Figure2-4 Safeguards layout www.bodor.com/400-166-1119...
  • Page 29 Press the "Reset" button on the side of the touch screen to restore the security Safety light curtain system. Please note that in safety protection devices, safety fence, light curtain and corresponding emergency stop button are only CE standard configuration, GB is optional. www.bodor.com/400-166-1119...

  • Page 30: Safety Instructions For Machine Lifecycle

    Disclaimer: Any operation outside of this regulation is regarded as a non-compliance use, and Bodor Laser is not responsible for the losses caused thereby, especially property losses, personal injuries and production losses. Such risks are entirely borne by the user.

  • Page 31: Installation

    The plate machine is grounded separately, tube machine is grounded separately, control cabinet is grounded separately, and peripheral equipment (laser, water cooler, transformer, voltage stabilizer, fan, smoke purifier, etc.) is separately grounded. Grounding resistance is required to be ≤4Ω; www.bodor.com/400-166-1119...

  • Page 32: Operation And Adjustment

    6) Never climb or rest against the machine at any time. 7) Before starting the machine, make sure none is working on or around the machine and remove all irrelevant items on the workstation. www.bodor.com/400-166-1119...
  • Page 33 19) Where whole body acess is possible, can enter, person who leaving danger zone needs to look that there is no person in the danger zone and to operate the reset switch before starting the machine. 20) After the production is finished, stop the power supply. www.bodor.com/400-166-1119...

  • Page 34: Maintenance

    Servo drivers, frequency converter and switching power supply may still be live within 20 minutes after power off. Do not touch their parts and the conductors connected to them. 7) Do not move the positions of safeguards. Otherwise, Bodor Laser will not be responsible for repair or any damage caused thereby.

  • Page 35: Laser Safety

    Therefore, a series of other security measures should be taken. The laser level is different under different machine operating modes. The operating modes of the laser cutting machine are shown in Table 2-7. www.bodor.com/400-166-1119...
  • Page 36 4) Do not look directly at the processing location without taking protective measures 5) Wear laser protective glasses when needed. 6) Cutting highly reflective materials can easily cause fire and may damage the laser and fiber, it is not recommended to cut for a long time. www.bodor.com/400-166-1119...
  • Page 37 4) The losses incurred by use of outsourcing parts or improper installation and replacement of spare parts or accessories authorized by Bodor are not within the scope of Bodor Laser’s liability. www.bodor.com/400-166-1119...

  • Page 38: Guide Of Complete Machine Assembly And Disassembly

    P series are the equipment with multiple models for cutting metal materials with laser, and it is not allowed to use the P series to cut non-metal materials (e.g. glass, acrylic, wood, etc.).
  • Page 39 · 6) The customer shall contact the customer service staff of Bodor to guide the move and disassembly of the equipment if the customer has this demand. Our company will not be responsible for the warranty if the equipment cannot work or does...

  • Page 40: I.preparedness Plan

    1) Appoint a person in charge of transfer and preparation of the machine tool. week before the arrival Personnel and training 2) Assign operating personnel, maintenance of the equipment personnel and programming personnel. 3) Agree on the training period of professionals. www.bodor.com/400-166-1119...

  • Page 41: Installation Conditions

    4) The detailed technical indicators are subject to the Foundation Map attached with our company. Tips For P series products, the foundation needs to be made pursuant to the requirements of foundation drawings (see the Annex Foundation Drawings for P Series Products). Bodor shall not be responsible for poor cutting accuracy of the equipment, ripples generated by cutting parts, waves and other phenomena due to the customer’s failure to make the...

  • Page 42: Power Supply

    Bodor. shall be solely borne by the user, for which Bodor shall not be liable.
  • Page 43 Disclaimer: Any operation other than those regulated herein shall be considered as non-compliant use; any losses caused thereby, especially property damage, personal injury, production losses and other risks, shall be solely borne by the user, for which Bodor shall not be liable. www.bodor.com/400-166-1119...

  • Page 44: Running Materials

    Bodor shall not be liable. Lubricating oil: Please use liquid lubricating oil that meets the standard, and the No. 32 # lubricating oil is preferred.

  • Page 45: Transport And Handling

    Bodor Laser P series. The operations should be strictly carried out according to the equipment on-site installation instructions of the corresponding model of Bodor Laser P series.

  • Page 46: Handling Tools

    When unloading and transferring the equipment after its arrival, select auxiliary equipment according to the equipment on- site installation instructions of the corresponding models of Bodor Laser P series, such as forklift, crane, travelling crane. If the crane or travelling crane is used, it is only allowed to hoist the position of the lifting ring with the hoisting label. During the use of the forklift, special attention should be paid to avoiding the vulnerable parts of the equipment, such as sheet metal parts, to prevent the forklift from damaging the equipment.

  • Page 47: Hoisting Position And Forklifting Point Of The Lathe Bed

    The host equipment and packing box should be at least 100mm away from the ground. Outdoor storage is strictly prohibited. The storage period shall not exceed six months. If it is stored for more than six months, a full inspection is required. Only after passing the inspection can the equipment be used. www.bodor.com/400-166-1119...

  • Page 48: Installation And Debugging Guide

    1.1 Composition of Complete Machine ○ 1 Nose part ○ 2 Forebody part ○ 3 Countertop unit ○ 4 Lubricating part ○ 5 Air Passage Component ○ 6 Large enclosure ○ 7 Cross member ○ 8 Electric Cabinet Parts ○ 9 Back part www.bodor.com/400-166-1119...

  • Page 49: Introduction To Important Components

    The front bed is welded with high quality carbon steel plate, and the stress is relieved by secondary aging treatment to ensure long-term precision.. 1.2.2 lathe bed The rear bed adopts the welding method, which has the advantages of good connection performance, large structural rigidity and good integrity. www.bodor.com/400-166-1119...
  • Page 50 1.2.4 countertops The table of P series laser cutting machine, which adopts a modular structure, has better strength and stability; as a double- layer exchangeable table, it can simultaneously cut and load and unload plates, thereby shortening the time for processing preparation and improving production efficiency.
  • Page 51 The stroke at both ends is controlled by a photoelectric switch. Ball screw and linear guide rail are of high quality, ensuring the precision of transmission. www.bodor.com/400-166-1119...

  • Page 52: Introduction To Each Functional System

    All gases should be dry and clean, with high purity and have no oil. The main function of oxygen is to cut ordinary carbon steel, and that of nitrogen is to cut non-ferrous metals such as stainless steel and alloy steel. The use of different cutting gases depends on different materials. www.bodor.com/400-166-1119...
  • Page 53 1.3.4 Cooling system The waterway system of the laser cutting machine adopts the dual temperature water-cooling machine. One way is used to cool the laser, and the other is to cool the cutting head. www.bodor.com/400-166-1119...

  • Page 54: Equipment Installation And Connection

    Meanwhile, the recipient needs to contact our customer service staff at the same time so as to determine the solution. www.bodor.com/400-166-1119...

  • Page 55: Specification And Requirements For Packaging Removal

    2.3 Equipment mechanical installation process P series mechanical installation process reference (P series on-site adjustment process specification). 2.4 Circuit Connection The machine is composed of multiple parts, and each part should be electrified. Please make sure that the circuit of each part is connected correctly.
  • Page 56 220V, please connect the power cord of the water chiller or the laser power cord to the aviation socket of the electric control cabinet. 7) The power cord of the P series fan is directly plugged into the aviation socket of the electric control cabinet. www.bodor.com/400-166-1119...

  • Page 57: Connection To Gas Circuit

    4) In principle, it is recommended to keep in contact with gas suppliers in the issues of gas supply; 5) If gas source is farther away, it is strictly prohibited to lay down gas pipes and cable in the same pipeline, and gas pipes are separately connected to the joint of the machine tool; www.bodor.com/400-166-1119...

  • Page 58: Connection To Waterway

    5) It is recommended to completely replace water in the water-cooling machine every two to three months. www.bodor.com/400-166-1119...

  • Page 59: Equipment Startup And Debugging

    Bodor Pro to start the software. The laser and water chiller of P series 2kW and above power equipment need external connection, and the switch of laser and water cooler is not included in the electric control cabinet.

  • Page 60: Inspection Of Gas Circuit

    However, attention should be paid to the following points: 1) When water temperature is lower, after it rises to 20℃, open the optical fiber device. www.bodor.com/400-166-1119...

  • Page 61: Turning Off The Machine Tool

    For example, for the Bodor Power fiber optic devices with power of less than 1000W, turn on the key switch of the optical fiber device, after waiting for a few seconds, click “START” to output red light as instructed; after that, click on the “Shutter”...
  • Page 62 Disclaimer: Failure to follow the above sequence may cause irreversible pollution to the machine tool pipeline, air valve and cutting head. The resulting losses and various costs are borne by the customer and are not within the scope of our company's responsibility. www.bodor.com/400-166-1119...

  • Page 63: Equipment Operating Instruction

    On the one hand, the emitted gas has an oxidation reaction with the metal, releasing a mass of oxidation heat; on the other hand, the molten oxide and the melt are blown out of the reaction area, and form a kerf in the metal. www.bodor.com/400-166-1119...

  • Page 64: Focal Position

    However, the cross section is dark and rough, and its cost is lower than that of inert gas cutting. Tips The P series products are the equipment for cutting metal materials with a laser. The P series products shall not be used for cutting non-metals (e.g. glass, acrylic materials, wood, etc.)! 1.3 Focal Position Relative to the surface of machined materials, after laser beam focusing, the place where the focal point is located is called the focal position.

  • Page 65: Nozzle

    In addition, the nozzle is also divided into two types, i.e. a composite type and a single-layer type (see the figure below). Generally speaking, the composite nozzle is used to cut carbon steel, and the single-layer nozzle is used to cut stainless steel. www.bodor.com/400-166-1119...

  • Page 66: Dimming ( Laser Coaxial)

    3) Set in the appropriate power (80-100W) in the software, click on the “Laser” (or “Laser” button on the handle), the “⊙” icon may appear on the tape, take down the transparent adhesive tape, and be careful not to rotate its relative www.bodor.com/400-166-1119...
  • Page 67 （Sketch of the dimming method） Warning: it must be operated by a single person to prevent accidents at the time of machining the same axis. It is strictly prohibited to operate by two or more people at the same time! www.bodor.com/400-166-1119...

  • Page 68: Factors Affecting The Cutting Technology

    15% of the single-sided area, failing which it is not suitable for laser cutting plates. www.bodor.com/400-166-1119...
  • Page 69 The following figure shows the appropriate cutting speed, the cutting surface shows a smooth line, and no slag comes from the lower part. Sketch of cutting cross section and cutting spark effect 1.6.4 Plate type and quality www.bodor.com/400-166-1119...
  • Page 70 4) Protective lens: Check whether the lens is clean, and confirm there are no water, no oil and no slag on the lens. Sometimes the protective lens may be fogged due to weather or too cold auxiliary gas. 5) Check whether the focus is set correctly. www.bodor.com/400-166-1119...
  • Page 71 Gas is not pure Use purer gas The focus is too high Lower the focus Burrs are only on one side. Coaxial laser is not correct. Align coaxial laser The opening of the nozzle has Replace the nozzle defects. www.bodor.com/400-166-1119...
  • Page 72 The cutting edge becomes yellow. Use high-quality nitrogen impurities. The acceleration is too high Reduce the acceleration The focus is too low Light beam is diffused at the beginning. Raise the focus The molten material cannot be Pass through a circular hole discharged www.bodor.com/400-166-1119...
  • Page 73 Reduce the cutting speed Air pressure is too high Reduce air pressure 1.6.5 Cutting effect of corresponding plate in each power section Carbon steel（Q235A） Power Stainless steel Thickness mm Effect Thickness mm Effect Thickness mm Effect Thickness mm 10KW Effect Thickness mm www.bodor.com/400-166-1119...
  • Page 74 · Effect Thickness mm Effect 12KW Thickness mm Effect Thickness mm Effect 15KW Thickness mm Effect Thickness mm Effect Thickness mm 20KW Effect Power Aluminium alloy Brass www.bodor.com/400-166-1119...
  • Page 75 · Thickness mm Effect Thickness mm Effect Thickness mm Effect Thickness mm Effect 10KW Thickness mm Effect Thickness mm Effect 12KW Thickness mm Effect 15KW Thickness mm www.bodor.com/400-166-1119...
  • Page 76 Note: this parameter is for reference only, which cannot be used as the basis for acceptance or quality traceability because different conditions on the site (plate quality, gas quality, etc.) influence a lot. It is the responsibility of Bodor for the final explanation! 1) The cutting effect is subject to different fiber optics, material quality, gas, optical lenses, cutting graphics, etc., in...
  • Page 77 3) In the event of long-stroke continuous cutting (single cutting straight line> 2m), thermal deformation of the plate will affect the final straightness, which is not covered by the product warranty. www.bodor.com/400-166-1119...

  • Page 78: Application Of External Functions Of The Equipment

    Laser head with auto-focus function, you can open the software, click on the software layer, in the pop-up settings form, you can set the required focus height, when cutting, will automatically move to the set focus position, start cutting. www.bodor.com/400-166-1119...

  • Page 79: Machining Process

    Disclaimer: Please read the Instructions on Operating System before operating the equipment. Any operation other than those regulated herein shall be considered as non-compliant use; any losses caused thereby, especially property damage, personal injury, production losses and other risks, shall be solely borne by the user, for which Bodor shall not be liable.

  • Page 80: Instructions Of Equipment Maintenance And Repair

    2) Waste oil can be eliminated only in the state of equipment warm-up. 3) Only wiping rag without fiber flock and diluent lubricant for guide rail can be used to clean the lubrication part; it is not allowed to use waste wool and benzene-contained liquid for cleaning. www.bodor.com/400-166-1119...
  • Page 81 Furthermore, professionals are required to be authorized to engage in electronic technical work for this equipment ( Refer to the regulations of VBG4 for authorizing special operation electricians). Besides, the existing regulations of each country are also applicable. www.bodor.com/400-166-1119...

  • Page 82: Maintenance Overview

    Inspection and cleaning of slag on the Clean the slag on the countertop blade. 100h countertop blade. Replace if necessary. Cleaning of slags and dust in the central Check and clean up slags and dust in the air 500h square tube vent. www.bodor.com/400-166-1119...
  • Page 83 Check and verify the verticality of X, Y- 5000h Adjustment of X,Y axis gear rack back lash axis, and respectively check, verify and adjust X,Y-axis gear rack back lash. Every six Replace cooling water (clean circulating Cooling device months water). www.bodor.com/400-166-1119...
  • Page 84 Every seven and a half years Every five months Irrelevant to running hours and six months after Every two months Irrelevant to running hours and two years after Every three months Irrelevant to running hours and three years after www.bodor.com/400-166-1119...

  • Page 85: Lubrication

    Y-axis guide rail ② Y-axis gear ③ Y-axis gear rack back lash ④ Z-axis upside guide slide block ⑤ Z-axis downside guide slide block ⑥ Z-axis ball screw ⑦ axis rack ⑧ X-axis guide rail ⑨ X-axis gear rack back lash www.bodor.com/400-166-1119...
  • Page 86 ..block 415（Cone X,Y-axis gear rack 100ml/time,500h/time 00 lithium base grease Mobil ..penetration） Tips： As for lubricants, we recommend using the listed lubricants or lubricants from other mineral oil companies with the same quality that can be proved. www.bodor.com/400-166-1119...
  • Page 87 Tools/Materials: 32# guide oil. Job description: Carry out a visual inspection of the quantity of lubricant on X, Y-axis guide rail; if you need to adjust it, please contact Bodor engineers. Maintenance Points 2 Job nature: Lubrication/Cleaning, Cleaning and lubrication of Z-axis guide rail and lead screw.
  • Page 88 Job Nature：Clean，Regular cleaning of the filter element in the oil filter Interval: 1000h/time. Tools/Materials: cleaning cloth, air gun Job Description: unscrew the filter base to remove the filter element, clean the filter element with an air gun, after which reinstall it and tighten the base. www.bodor.com/400-166-1119...

  • Page 89: Mechanical Part

    ⑧ Knife Blade ⑨ Orbit 1.3.2 Maintenance Instructions Maintenance Points 1 Job Nature：Clean,Removal of slags and dust on the X,Y-axis dustproof cloth Interval: 8h/time. Tools/Materials: cleaning cloth, air gun Job description: Regularly clean slags and dust on the dustproof cloth. www.bodor.com/400-166-1119...
  • Page 90 Job description:Regularly clean the slag and dust on the X-direction anti-burning plate Maintenance Points 5 Job Nature：Clean the dust, slag, etc. of the exhaust duct. Interval: 200h/time. Tools/Materials: cleaning cloth, air gun Job description:Periodically clean up the slag and dust of the exhaust pipe www.bodor.com/400-166-1119...
  • Page 91 Tools/Materials: cleaning cloth, air gun, No. 1 Lithium Grease. Job description: Regularly clean the slag and dust of the chain, apply grease, and check the tightness of the chain before tightening again. Can contact our customer service engineer for consultation. www.bodor.com/400-166-1119...

  • Page 92: Air Source Section

    Interval: 1 time/40h Tools/materials: cleaning cloth, anhydrous ethanol, viscose remover, air pump Work content: the equiqment is easy to accumulate dust inside ,not easy to clean up the position ,clean the dust to wipe out 1.4 Air Source Section dirty ,oil www.bodor.com/400-166-1119...
  • Page 93 Periodic replacement of filter elements in the filter in the filter Interval: once a year Tools/Materials: cleaning cloth, inner hexagonal handle, filter element Job Description: disassemble the filter to remove the filter element from the filter and replace it with a new one. www.bodor.com/400-166-1119...

  • Page 94: Cooling Water Circulation Loop

    · 1.5 Cooling Water Circulation Loop 1.5.1 Overview Sketch ofthe overview of the cooling-water circulation loop (i) Sketch of the overview of the cooling-water circulation loop (ii) www.bodor.com/400-166-1119...

  • Page 95: Maintenance Points

    Job nature: Cleaning and washing.Clean up the filter screen of the water-cooling machine (both sides) Interval: once/quarter Tools/Materials: Water pipe, cleaning tools, cleaning cloth Job description: Press the filter screen “Jaw” of the water-cooling machine, remove the filter screen, and then clean up the filter screen with clean water. www.bodor.com/400-166-1119...
  • Page 96 Note that the cooling water must be deionized water/distilled water specified by the laser manufacturer. Tip: Water Cooler and laser detailed introduction and operation, please follow the manufacturer’s instructions. www.bodor.com/400-166-1119...

  • Page 97: Maintenance Of Electrical Parts And Electrical Cabinets

    · 1.6 Maintenance of electrical parts and electrical cabinets 1.6.1 Overview Electric cabinet layout: www.bodor.com/400-166-1119...
  • Page 98 ○ ○ ○ ○ ○ 1 Control card 2 Relay 3 Switching power supply 4 Terminal block 5 Electronic transformer ○ ○ ○ ○ ○ 6 Filter 7 Braking resistor 8 Driver 9 Miniature circuit breaker 10 Frequency converter www.bodor.com/400-166-1119...
  • Page 99 Once a year maintenance the power line; 3) Dust and dirt in the wires, control components, sensors, electric control boxes, and meters shall be thoroughly removed; also, it is necessary to tighten the reinforcement bolts and terminal row crimping screws; www.bodor.com/400-166-1119...

  • Page 100: Maintenance And Maintenance Of External Auxiliary Equipment

    《Laser Operation Manual》 《Water Cooling Machine Operation Manual》 《Operation Manual of Air Compressor》 《Smoke Purifier Operation Manual》 Etc. Failure caused by failure to operate and maintain according to instructions is not covered by the warranty. www.bodor.com/400-166-1119...

  • Page 101: Common Problem Solving Handbook

    1) Limit trigger Y+ Limit 2) There is something touching the limit. Y-Limit Limit Alarm 3) There are problems with the limit, so replacement is X+ Limit required. 4) The pin board is faulty X- Limit www.bodor.com/400-166-1119...

  • Page 102: The Details Of Common Cutting Faults And Solving Methods Are Shown In The Table Below

    If any abnormal reaction occurs in the equipment, please press the emergency stop button. At this time, only personnel trained by Bodor can operate the equipment, please do not handle it without authorization in order not to cause greater losses. Please contact Bodor customer service for assistance as soon as possible. Bodor Laser shall have the right to request liability exemption for serious consequences caused by any illegal operation.

  • Page 103: Appendix

    Optical lens Variseal Ceramic body Nozzle Gas nozzle of cutting head water nozzle RF cable Filter element and filter components Blade rack, blade and anti-burn component Mouse and keyboard Dust cover Handle All kids of cables and all crystals www.bodor.com/400-166-1119...
  • Page 104 Fiber optic instructions Height adjuster instruction manual Peripheral equipment Laser head manual (ProCutter, Bodor Genius manual or other) Water cooler manual Cutting test pattern Test drawings Handicraft graphics Aging graphics Software Chinese version used for domestic...
  • Page 105 · Appendix 3: Reference Table of Laser Cutting Technological Parameter 1000W www.bodor.com/400-166-1119...
  • Page 106 · 1500W www.bodor.com/400-166-1119...
  • Page 107 · 2000W www.bodor.com/400-166-1119...
  • Page 108 · 3000W www.bodor.com/400-166-1119...
  • Page 109 · 6000W www.bodor.com/400-166-1119...
  • Page 110 · www.bodor.com/400-166-1119...
  • Page 111 · 12000W www.bodor.com/400-166-1119...
  • Page 112 1) This parameter is for reference only, which cannot be used as the basis for acceptance or quality traceability because different conditions on the site (plate quality, gas quality, etc.) influence a lot. It is the responsibility of Bodor for the final...
  • Page 113 · www.bodor.com/400-166-1119...

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