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Please inform Bodor in writing if there is any problem with the machine. We will evaluate the problem and provide the necessary information when the machine service is valid. Problems caused by improper use or non-compliance with Bodor instructions are not covered by the warranty.
Bodor reserves all rights to the instructions. No part of the instructions may be reproduced in any form without Bodor's written permission. Exceptions must be explicitly approved by Bodor. Those who do not comply with the regulations are obliged to compensate for the damage and take possible legal consequences.
2.9 Safety instructions for machine lifecycle ......................30 2.10 Laser safety ................................ 34 Guide of Complete Machine Assembly and Disassembly ......................38 I.Preparedness Plan ..................................40 1.1 Installation Conditions ............................41 1.2 Power Supply ............................... 42 1.3 Running Materials ..............................45 www.bodor.com/service@bodor .com...
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3.3 Inspection of Gas Circuit ............................. 61 3.4 Motion unit test ..............................61 3.5 Test of Light Emission ............................61 3.6 Turning off the Machine Tool ..........................62 3.7 Summary ................................62 Equipment Operating Instruction ...............................64 I. Basic Knowledge of Laser Machining ........................... 64 www.bodor.com/service@bodor .com...
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1.2 Lubrication ................................87 1.3 Mechanical Part ..............................91 1.4 Air Source Section ............................... 95 1.5 Cooling Water Circulation Loop ..........................96 1.6 Maintenance of electrical parts and electrical cabinets ..................99 1.7 Maintenance and maintenance of external auxiliary equipment ............... 101 www.bodor.com/service@bodor .com...
Careful extrusion Do not reach in during operation, and cut label off the power before maintenance! Prohibit users from inserting or Do not plug or unplug optical fibers! removing optical fiber labels www.bodor.com/service@bodor .com...
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Pay attention to The personnel are warned to pay attention the forklift label to the forklift here. The personnel are warned to pay attention Hoisting Label to the hoisting location of the crane. www.bodor.com/service@bodor .com...
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The personnel are warned that it is Removing the required to remove the rust prevention oil, Shipping Block shipping block and hoisting ring before and Rust using. Prevention Oil No Unpacking The personnel are warned of not packing Label the boxes. www.bodor.com/service@bodor .com...
This chapter shows you the intended readers, symbols, terms, abbreviations, expression rules and product conformity in the manual. Scope of application The manual is applicable to model i series fiber laser cutting machine. Signal words In the manual, the following safety signs identify important warning messages. When you see these sign, be alert to possible injuries, carefully read message on the right of the sign and inform other users in time.
Machine for cutting tubes such as round tubes and square Tube machine tubes. Abbreviations The abbreviations used in the manual are shown in Table 1-3. Table 1-3 Abbreviations Abbreviation Full name Alternating Current Direct Current Human Machine Interface www.bodor.com/service@bodor .com...
For a better understanding of the manual, the illustrations in the manual are only for a brief description, in which the protective devices and covers may be removed. In the manual, Bodor Laser does not provide specific dimensions of the machine.
Most accidents happen because basic safety rules are not followed. The safeguards provided by Bodor Laser are only for basic accident prevention, only when safety working procedures made by the proprietor are provided simultaneously, the machine can be operated and maintained safely.
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8) According to the noise test requirements specified in the EN ISO 11553-1-2020 standard, the A-weighted sound pressure of the main work stations of this machine is less than 70dB (A). www.bodor.com/service@bodor .com...
It is dangerous to use the machine for function beyond intended use. In this case, users are fully responsible for the risk, Bodor Laser will not be responsible for any injury caused thereby. This includes but is not limited to the following: Do not use the machine exceeding the limits established by the technical data;...
No vibration, shock and radiation affect the machine. When there are electric welding and electric discharge machines nearby, the equipment must be powered off and cannot continue to work, otherwise Bodor Laser will not be liable. No potential flammable and/or explosive environment.
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Disclaimer: The damage to the laser caused by the customer's failure to configure an air-conditioned room for the laser. The resulting losses and various expenses are borne by the customer and are not within the scope of Bodor Laser's responsibility.
If the power quality does not meet the above configuration, a voltage stabilizer must be added to ensure normal operation of the equipment. Bodor Laser is not liable for losses caused by the quality of the power supply, especially property losses, personal injuries and production losses. Such risks are entirely borne by the user.
Disclaimer: The use of compressed air below the above requirements will cause irreversible pollution to the machine tool pipeline, air valve and cutting head. The resulting losses and various costs are borne by user and are not within the scope of Bodor Laser's responsibility. Residual risks and safety labels 2.7.1 Residual risks...
5) The surface temperature of the newly cut workpiece is high, which may cause burns. 2.7.2 Safety labels Safety labels give informations of the machine’s potential risks. Before operation, be familiar with all safety labels. The layouts of safety labels are shown in Figure 2-3. Figure 2-3 Safety labels layout www.bodor.com/service@bodor .com...
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When the trolley is pulled out, there is a cover tripping hazard. Open by authorized personnel only. Read and understand operator's manual before Control cabinet door using this machine. Turn off and lock out power before servicing. In control cabinet Risk of electric shock www.bodor.com/service@bodor .com...
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Do not touch Turn off and lock out air power before Air source position servicing Main air source pressure and flow Air pressure and flow direction direction Nitrogen main source pressure and flow Air pressure and flow direction direction www.bodor.com/service@bodor .com...
Replace any damaged or missing safety labels. If safety labels are attached to the part to be replaced, paste same safety labels on the new replacement part. 2.8 Safeguards The safeguards are shown in Figure 2-4. Figure2-4 Safeguards layout Table 2-5 describes the safety protection devices. www.bodor.com/service@bodor .com...
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Safety instructions related to safeguards: 1) Make sure that safety protection measures are in place and maintained in effective working state before operation. 2) Do not suspend, move, modify or remove the safeguards or control devices of the machine at any time. www.bodor.com/service@bodor .com...
Disclaimer: Any operation outside of this regulation is regarded as a non-compliance use, and Bodor Laser is not responsible for the losses caused thereby, especially property losses, personal injuries and production losses. Such risks are entirely borne by the user.
6) After installation, verify the continuity of the protective bonding circuit by professional personnel equipped with test instruments. 7) Static elimination device shall be provided by the end-user for such material roll which undesirable electrostatic may discharge. www.bodor.com/service@bodor .com...
It is best to clean the filter element in the fume purifier once (if the equipment is equipped). When conditions permit, special filter elements are used for each type of material. 11) Use suitable tools to take out high temperature workpieces. www.bodor.com/service@bodor .com...
3) Maintenance signs must be placed around the maintenance area to warn the maintenance is in progress. 4) Before starting any maintenance work, make sure that the machine is completely stopped, turn main power switch to "OFF" position and lock it, and turn main air source switch to "OFF" position and lock it. www.bodor.com/service@bodor .com...
Do not touch their parts and the conductors connected to them. 7) Do not move the positions of safeguards. Otherwise, Bodor Laser will not be responsible for repair or any damage caused thereby. 8) Take safety preventive measures in the manual to prevent personal injury or machine damage when doing maintenance work.
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Personnel are outside the danger zone. When the equipment is in Maintenance and Maintenance and debug mode refers to state of an abnormal state or needs debug mode machine during maintenance and debugging. to be maintained. The danger of laser rays. www.bodor.com/service@bodor .com...
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Any losses caused by the failure to observe this requirement, especially property damage, personal injury, production losses, shall be fully borne by the user. 4) The losses incurred by use of outsourcing parts or improper installation and replacement of spare parts or accessories www.bodor.com/service@bodor .com...
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Bodor are not within the scope of Bodor Laser’s liability. www.bodor.com/service@bodor .com...
I series are the equipment with multiple models for cutting metal materials with laser, and it is not allowed to use the i series to cut non-metal materials (e.g. glass, acrylic, wood, etc.).
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5) Instruct the operators. 6) The customer shall contact the customer service staff of Bodor to guide the move and disassembly of the equipment if the customer has this demand. Our company will not be responsible for the warranty if the equipment cannot work or does...
3) Pay attention to machine weight and size. of the equipment 4) Check climatic conditions: •Room temperature. •External air purity. 5) Check transport routes: •Doorway size •Height of breast beam •Height of cable rack •Switchyard around the corner, etc. www.bodor.com/service@bodor .com...
3) In order to prevent the occurrence of a fire, the processing site should be equipped with appropriate fire extinguishers, and fire-fighting access should be set aside. 4) The detailed technical indicators are subject to the Foundation Map attached with our company. www.bodor.com/service@bodor .com...
Bodor. shall be solely borne by the user, for which Bodor shall not be liable.
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The transformer/voltage stabilizer configured in the equipment is only used for this equipment, and do not use external power supply for other equipment. Disclaimer: Any operation other than those regulated herein shall be considered as non-compliant use; any losses www.bodor.com/service@bodor .com...
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Bodor shall not be liable. www.bodor.com/service@bodor .com...
When the equipment arrives at the customer, the unloading, unpacking and positioning of the equipment shall be conducted in strict accordance with the Equipment field installation operation guide of Bond Laser i7 model, and all tools shall be selected in strict accordance with the equipment field installation operation guide of Bond Laser i7 model. www.bodor.com/service@bodor .com...
When unloading and transferring the equipment after its arrival, select auxiliary equipment according to the equipment on-site installation instructions of the corresponding models of Bodor Laser i series, such as forklift, crane, travelling crane. If the crane or travelling crane is used, it is only allowed to hoist the position of the lifting ring with the hoisting label.
Outdoor storage is strictly prohibited. The storage period shall not exceed six months. If it is stored for more than six months, a full inspection is required. Only after passing the inspection can the equipment be used. www.bodor.com/service@bodor .com...
Installation and Debugging Guide I. Brief Introduction to the Structure 1.1 Composition of Complete Machine 1.2 Introduction to Important Components 1.2.1 Lathe bed www.bodor.com/service@bodor .com...
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Y direction. Switches and buffer blocks are set on both ends of the stroke to achieve double protection of action. 1.2.3 Countertops www.bodor.com/service@bodor .com...
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The stroke at both ends is controlled by a photoelectric switch. Ball screw and linear guide rail are of high quality, ensuring the precision of transmission. 1.2.5 The protective cover www.bodor.com/service@bodor .com...
The air circuit part of the laser cutting machine is divided into two types, cutting air circuit and working air circuit. The cutting air circuit is used to supply low-pressure oxygen and high-pressure nitrogen for cutting. The working air circuit is www.bodor.com/service@bodor .com...
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The main function of oxygen is to cut ordinary carbon steel, and that of nitrogen is to cut non-ferrous metals such as stainless steel and alloy steel. The use of different cutting gases depends on different materials. www.bodor.com/service@bodor .com...
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1.3.4 Cooling system The waterway system of the laser cutting machine adopts the dual temperature water-cooling machine. One way is used to cool the laser, and the other is to cool the cutting head. www.bodor.com/service@bodor .com...
Meanwhile, the recipient needs to contact our customer service staff at the same time so as to determine the solution. www.bodor.com/service@bodor .com...
2.4.2 Connection of external equipment and electric control cabinet 1) The additional equipment externally carried by the equipment includes complete machine transformer, voltage stabilizer, laser, water chiller, air compressor, fan or smoke purifier, etc.; www.bodor.com/service@bodor .com...
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220V, please connect the power cord of the water chiller or the laser power cord to the aviation socket of the electric control cabinet. 7) The power cord of the i series fan is directly plugged into the aviation socket of the electric control cabinet. www.bodor.com/service@bodor...
4) In principle, it is recommended to keep in contact with gas suppliers in the issues of gas supply; 5) If gas source is farther away, it is strictly prohibited to lay down gas pipes and cable in the same pipeline, and gas pipes are separately connected to the joint of the machine tool; www.bodor.com/service@bodor .com...
Bodor Pro to start the software. The laser and water chiller of i series 2kW and above power equipment need external connection, and the switch of laser and water cooler is not included in the electric control cabinet.
1) When water temperature is lower, after it rises to 20℃, open the optical fiber device. 2) Due to different models of the water cooling machine, after turning on the knob, click the “Start” button on the panel www.bodor.com/service@bodor .com...
For example, for the Bodor Power fiber optic devices with power of less than 1000W, turn on the key switch of the optical fiber device, after waiting for a few seconds, click “START” to output red light as instructed; after that, click on the “Shutter”...
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Disclaimer: Failure to follow the above sequence may cause irreversible pollution to the machine tool pipeline, air valve and cutting head. The resulting losses and various costs are borne by the customer and are not within the scope of our company's responsibility. www.bodor.com/service@bodor .com...
Laser oxygen cutting is mainly used for carbon steel and other easily-oxidized metal materials, which is also used for www.bodor.com/service@bodor .com...
Tips The i series products are the equipment for cutting metal materials with a laser. The i series products shall not be used for cutting non-metals (e.g. glass, acrylic materials, wood, etc.)! 1.3 Focal Position...
In addition, the nozzle is also divided into two types, i.e. a composite type and a single-layer type (see the figure below). Generally speaking, the composite nozzle is used to cut carbon steel, and the single-layer nozzle is used to cut stainless steel. www.bodor.com/service@bodor .com...
3) Set in the appropriate power (80-100W) in the software, click on the “Laser” (or “Laser” button on the handle), the “⊙” icon may appear on the tape, take down the transparent adhesive tape, and be careful not to rotate its relative www.bodor.com/service@bodor .com...
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(Sketch of the dimming method) Warning: it must be operated by a single person to prevent accidents at the time of machining the same axis. It is strictly prohibited to operate by two or more people at the same time! www.bodor.com/service@bodor .com...
15% of the single-sided area, failing which it is not suitable for laser cutting plates. www.bodor.com/service@bodor .com...
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The different types and quality of the plates have a serious impact on the laser cutting effect and efficiency. The wrong selection of the cutting process for different types of plates can cause abnormal cutting and even damage the optical www.bodor.com/service@bodor .com...
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4) Protective lens: Check whether the lens is clean, and confirm there are no water, no oil and no slag on the lens. Sometimes the protective lens may be fogged due to weather or too cold auxiliary gas. 5) Check whether the focus is set correctly. 6) Modify the cutting parameters. www.bodor.com/service@bodor .com...
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Gas is not pure Use purer gas The focus is too high Lower the focus Burrs are only on one side. Coaxial laser is not correct. Align coaxial laser The opening of the nozzle has Replace the nozzle defects. www.bodor.com/service@bodor .com...
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Use high-quality nitrogen impurities. The acceleration is too high Reduce the acceleration The focus is too low Light beam is diffused at the beginning. Raise the focus The molten material cannot be Pass through a circular hole discharged www.bodor.com/service@bodor .com...
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Air pressure is too high Reduce air pressure 1.6.5 Cutting effect of corresponding plate in each power section Carbon steel(Q235A) Power Stainless steel Thickness mm Effect Thickness mm Effect Thickness mm Effect Thickness mm Effect 10KW Thickness mm Effect www.bodor.com/service@bodor .com...
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Thickness mm Effect 12KW Thickness mm Effect Thickness mm Effect 15KW Thickness mm Effect Thickness mm Effect Thickness mm 20KW Effect Power Aluminium alloy Brass Thickness mm www.bodor.com/service@bodor .com...
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Effect Thickness mm Effect Thickness mm Effect Thickness mm Effect 10KW Thickness mm Effect Thickness mm Effect 12KW Thickness mm Effect Thickness mm 15KW Effect Thickness mm www.bodor.com/service@bodor .com...
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Note: this parameter is for reference only, which cannot be used as the basis for acceptance or quality traceability because different conditions on the site (plate quality, gas quality, etc.) influence a lot. It is the responsibility of Bodor Power for the final explanation! 1) The cutting effect is subject to different fiber optics, material quality, gas, optical lenses, cutting graphics, etc., in...
Disclaimer: Please read the Instructions on Operating System before operating the equipment. Any operation other than those regulated herein shall be considered as non-compliant use; any losses caused thereby, especially property damage, personal injury, production losses and other risks, shall be solely borne by the user, for which Bodor shall not be liable.
3) Only wiping rag without fiber flock and diluent lubricant for guide rail can be used to clean the lubrication part; it is not allowed to use waste wool and benzene-contained liquid for cleaning. 4) Synthetic lubricants shall not be mixed with mineral oils or synthetic lubricants produced by other manufacturers (even www.bodor.com/service@bodor .com...
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Furthermore, professionals are required to be authorized to engage in electronic technical work for this equipment ( Refer to the regulations of VBG4 for authorizing special operation electricians). Besides, the existing regulations of each country are also applicable. www.bodor.com/service@bodor .com...
Middle square pipe and hopper slag and dust Check the air inlet and hopper slag and dust 500h cleaning and clean it Cleaning of filter screen of the Clean up filter screen of the water-cooling 500h water-cooling machine machine. www.bodor.com/service@bodor .com...
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Every fourteen days 500 running hours Every quarter 1,000 running hours Every half a year 2,000 running hours Every year 5,000 running hours Every two years and a half 15,000 running hours Every seven and a half years www.bodor.com/service@bodor .com...
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Every five months Irrelevant to running hours and six months after Every two years Irrelevant to running hours and two years after Every three years Irrelevant to running hours and three years after www.bodor.com/service@bodor .com...
⑧ X axis right guide slide 1 ⑨ X axis right guide slide 2 Lubrication overview diagram 1 ○ ○ ○ ○ 1 X-axis left slider 1 2 X-axis left slider 2 3 X-axis right slider 1 4 X-axis right slider 2 www.bodor.com/service@bodor .com...
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Mobil ..block machine tool viscosity 32 Y-axis guide slide Guide oil for No.32 Kinematic Configure by system Mobil ..block machine tool viscosity 32 325(Cone Z-axis guide ball 100ml/time,500h/time No. 1 Lithium Grease Mobil ..penetration) screw www.bodor.com/service@bodor .com...
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Tools/Materials: 32# guide oil. Job description: Carry out a visual inspection of the quantity of lubricant on X, Y-axis guide rail; if you need to adjust it, please contact Bodor engineers. Maintenance Points 2 Job nature: Lubrication/Cleaning, Cleaning and lubrication of Z-axis guide rail and lead screw.
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Tools/Materials: Cleaning cloth, alcohol, brush, 00# Lithium grease. Job description: Remove X-axis dustproof cover and Y-axis organ cover; clean up X, Y-axis rack, gear and linear guide rail with cleaning cloth; lubricate rack gear after cleaning. Maintenance Points 4 Maintenance Points 5 www.bodor.com/service@bodor .com...
⑦ blade ⑧ mesa running track 1.3.2 Maintenance Instructions Maintenance Points 1 Job Nature:Clean,Removal of slags and dust on the X,Y-axis dustproof cloth Interval: 8h/time. Tools/Materials: cleaning cloth, air gun Job description: Regularly clean slags and dust on the dustproof cloth. www.bodor.com/service@bodor .com...
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Job description:Regularly clean the slag and dust on the X-direction anti-burning plate Maintenance Points 5 Job Nature:Clean the dust, slag, etc. of the exhaust duct. Interval: 500h/time. Tools/Materials: cleaning cloth, air gun Job description:Periodically clean up the slag and dust of the exhaust pipe www.bodor.com/service@bodor .com...
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Job description: Clean the blade regularly, choose electric hammer or iron hammer to clean the blade by vibration (pay attention to the table and personal safety) or choose our special sword grid cleaner. Can contact our customer service engineer for consultation. www.bodor.com/service@bodor .com...
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Work content: outside the equiqment, easy to cause dirty ,easy to clean the Maintenance Points 10 Nature of work: equipment sheet metal Interval: 1 time/40h Tools/materials: cleaning cloth, anhydrous ethanol, viscose remover, air pump Work content: the equiqment is easy to accumulate dust inside ,not easy to www.bodor.com/service@bodor .com...
Tools/Materials: Cleaning cloth, air gun, air pump. Job description: Clean up the filter, pressure switch and nitrogen & oxygen pipeline module, observe air pressure stability of nitrogen gauge and oxygen gauge, and check whether there is air leakage in air duct. www.bodor.com/service@bodor .com...
Work content:Clean the surface of the intake filtration device with an air 1.5 Cooling Water Circulation Loop 1.5.1 Overview Overview of the cooling-water outline drawing Water cooling machine detailed appearance diagram please see the specific brand manual, waterway circulation www.bodor.com/service@bodor .com...
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(both sides) Interval: once/quarter Tools/Materials: Water pipe, cleaning tools, cleaning cloth Job description: Press the filter screen “Jaw” of the water-cooling machine, remove the filter screen, and then clean up the filter screen with clean water. www.bodor.com/service@bodor .com...
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“Water Inlet” according to water level displayed on the water gauge, note that cooling water must be deionized/distilled water specified by the laser manufacturer. Tip: Please follow the manufacturer's instructions for detailed introduction and operation of water cooler and laser. www.bodor.com/service@bodor .com...
Exhaust fan and filter screen ② Industrial computer ③ Servo driver ④ Terminal block ⑤ Miniature circuit breakers (MCB) ⑥ Electronic transformer ⑦ Relay ⑧ Control card ⑨ Switching power supply ⑩ Filter ⑪ The inverter ⑫ Braking resistor www.bodor.com/service@bodor .com...
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1) Daily maintenance contents are completed; Once every Quarterly 2) Contactors, relays, switches, etc. shall be checked whether are in good contact with three maintenance electric shock; months 3) The control circuits are tested whether they can work normally. www.bodor.com/service@bodor .com...
Tighten the cables and replace the power wire and screws if necessary.) 2) For the operation and maintenance of each peripheral, such as laser, water cooler, air compressor and smoke purifier, please refer to the random manual of the supporting manufacturer for details: www.bodor.com/service@bodor .com...
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《Laser Operation Manual》 《Water Cooling Machine Operation Manual》 《Operation Manual of Air Compressor》 《Smoke Purifier Operation Manual》 Etc. Failure caused by failure to operate and maintain according to instructions is not covered by the warranty. www.bodor.com/service@bodor .com...
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