Bodor i5 Series Manual
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Bodor i5 Series Manual

Laser cutter
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Summary of Contents for Bodor i5 Series

  • Page 3 Please inform Bodor in writing if there is any problem with the machine. We will evaluate the problem and provide the necessary information when the machine service is valid. Problems caused by improper use or non-compliance with Bodor instructions are not covered by the warranty.
  • Page 4 Bodor reserves all rights to the instructions. No part of the instructions may be reproduced in any form without Bodor's written permission. Exceptions must be explicitly approved by Bodor. Those who do not comply with the regulations are obliged to compensate for the damage and take possible legal consequences.

  • Page 5: Table Of Contents

    2.7 Residual risks and safety labels ........................21 2.8 Safeguards ...............................25 2.9 Safety instructions for machine lifecycle ....................... 27 2.10 Laser safety ..............................31 Guide of Complete Machine Assembly and Disassembly ......................35 I.Preparedness Plan ..................................37 1.1 Installation Conditions ............................38 1.2 Power Supply ..............................39 www.bodor.com/service@bodor .com...
  • Page 6 3.1 Start-up Process .............................. 56 3.2 Inspection of Waterways ..........................56 3.3 Inspection of Gas Circuit ..........................57 3.4 Motion unit test ...............................57 3.5 Test of Light Emission ............................57 3.6 Turning off the Machine Tool .........................58 3.7 Summary .................................58 Equipment Operating Instruction ...............................60 www.bodor.com/service@bodor .com...
  • Page 7 1.2 Lubrication ..............................78 1.3 Mechanical Part .............................. 84 1.4 Air Source Section ............................87 1.5 Cooling Water Circulation Loop ........................89 1.6 Maintenance of electrical parts and electrical cabinets ..................89 1.7 Maintenance and maintenance of external auxiliary equipment ..............94 www.bodor.com/service@bodor .com...

  • Page 8: Safety Notes

    Careful extrusion Do not reach in during operation, and cut label off the power before maintenance! Prohibit users from inserting or Do not plug or unplug optical fibers! removing optical fiber labels www.bodor.com/service@bodor .com...
  • Page 9 Please pay attention to this label on arrival Keep Upright and confirm that if the equipment is Label placed upside down. Please pay attention to this label on arrival Anti-reverse Label and confirm that if the equipment is seriously reversed or dumped. www.bodor.com/service@bodor .com...
  • Page 10 The personnel are warned that it is Removing the required to remove the rust prevention oil, Shipping Block shipping block and hoisting ring before and Rust using. Prevention Oil No Unpacking The personnel are warned of not packing Label the boxes. www.bodor.com/service@bodor .com...

  • Page 11: Overview

    When more than one risk level occurs, use the highest level. When a signal word contains a warning message that may cause personal injury, a warning message of possible property damage may also be attached. Intended readers www.bodor.com/service@bodor .com...

  • Page 12: Terms

    Machine for cutting tubes such as round tubes and square Tube machine tubes. Abbreviations The abbreviations used in the manual are shown in Table 1-3. Table 1-3 Abbreviations Abbreviation Full name Alternating Current Direct Current Human Machine Interface www.bodor.com/service@bodor .com...

  • Page 13: Unit Of Measurement

    For a better understanding of the manual, the illustrations in the manual are only for a brief description, in which the protective devices and covers may be removed. In the manual, Bodor Laser does not provide specific dimensions of the machine.

  • Page 14: Safe Operation Of Equipment

    Most accidents happen because basic safety rules are not followed. The safeguards provided by Bodor Laser are only for basic accident prevention, only when safety working procedures made by the proprietor are provided simultaneously, the machine can be operated and maintained safely.
  • Page 15 8) According to the noise test requirements specified in the EN ISO 11553-1-2020 standard, the A-weighted sound pressure of the main work stations of this machine is less than 70dB (A). www.bodor.com/service@bodor .com...

  • Page 16: Machine Nameplate

    Machine nameplate The machine nameplate is shown in Figure 2-1. Figure 2-1 Machine nameplate www.bodor.com/service@bodor .com...

  • Page 17: Intended Use And Reasonably Foreseeable Misuse

    It is dangerous to use the machine for function beyond intended use. In this case, users are fully responsible for the risk, Bodor Laser will not be responsible for any injury caused thereby. This includes but is not limited to the following: Do not use the machine exceeding the limits established by the technical data;...

  • Page 18: Operation Environment

    No vibration, shock and radiation affect the machine. When there are electric welding and electric discharge machines nearby, the equipment must be powered off and cannot continue to work, otherwise Bodor Laser will not be liable. No potential flammable and/or explosive environment.
  • Page 19 25.2 26.2 27.1 15.9 17.6 19.2 20.5 21.3 24.1 25.2 26.2 27.2 28.1 10.5 12.9 16.8 18.5 21.4 22.8 23.9 25.1 26.2 27.2 28.2 29.1 11.4 13.7 15.9 17.8 19.4 20.9 22.4 23.7 24.8 26.9 28.2 29.2 30.1 www.bodor.com/service@bodor .com...
  • Page 20 Disclaimer: The damage to the laser caused by the customer's failure to configure an air-conditioned room for the laser. The resulting losses and various expenses are borne by the customer and are not within the scope of Bodor Laser's responsibility.

  • Page 21: Energy Requirements

    If the power quality does not meet the above configuration, a voltage stabilizer must be added to ensure normal operation of the equipment. Bodor Laser is not liable for losses caused by the quality of the power supply, especially property losses, personal injuries and production losses. Such risks are entirely borne by the user.

  • Page 22: Residual Risks And Safety Labels

    Disclaimer: The use of compressed air below the above requirements will cause irreversible pollution to the machine tool pipeline, air valve and cutting head. The resulting losses and various costs are borne by user and are not within the scope of Bodor Laser's responsibility. Residual risks and safety labels 2.7.1 Residual risks...
  • Page 23 5) The surface temperature of the newly cut workpiece is high, which may cause burns. 2.7.2 Safety labels Safety labels give informations of the machine’s potential risks. Before operation, be familiar with all safety labels. The layouts of safety labels are shown in Figure 2-3. Figure 2-3 Safety labels layout www.bodor.com/service@bodor .com...
  • Page 24 Open by authorized personnel only. Read and understand operator's manual before Control cabinet door using this machine. Turn off and lock out power before servicing. In control cabinet Risk of electric shock In control cabinet Wiring instructions www.bodor.com/service@bodor .com...
  • Page 25 Air pressure and flow direction direction Main oxygen source pressure and flow Air pressure and flow direction direction Make sure that all safety labels are clear and legible. Clean or replace the safety labels if you cannot read. www.bodor.com/service@bodor .com...

  • Page 26: Safeguards

    Replace any damaged or missing safety labels. If safety labels are attached to the part to be replaced, paste same safety labels on the new replacement part. 2.8 Safeguards The safeguards are shown in Figure 2-4. Figure2-4 Safeguards layout www.bodor.com/service@bodor .com...
  • Page 27 Safety instructions related to safeguards: 1) Make sure that safety protection measures are in place and maintained in effective working state before operation. 2) Do not suspend, move, modify or remove the safeguards or control devices of the machine at any time. www.bodor.com/service@bodor .com...

  • Page 28: Safety Instructions For Machine Lifecycle

    Disclaimer: Any operation outside of this regulation is regarded as a non-compliance use, and Bodor Laser is not responsible for the losses caused thereby, especially property losses, personal injuries and production losses. Such risks are entirely borne by the user.
  • Page 29 6) After installation, verify the continuity of the protective bonding circuit by professional personnel equipped with test instruments. 7) Static elimination device shall be provided by the end-user for such material roll which undesirable electrostatic may discharge. www.bodor.com/service@bodor .com...
  • Page 30 It is best to clean the filter element in the fume purifier once (if the equipment is equipped). When conditions permit, special filter elements are used for each type of material. 11) Use suitable tools to take out high temperature workpieces. www.bodor.com/service@bodor .com...
  • Page 31 3) Maintenance signs must be placed around the maintenance area to warn the maintenance is in progress. 4) Before starting any maintenance work, make sure that the machine is completely stopped, turn main power switch to "OFF" position and lock it, and turn main air source switch to "OFF" position and lock it. www.bodor.com/service@bodor .com...

  • Page 32: Laser Safety

     Do not touch their parts and the conductors connected to them. 7) Do not move the positions of safeguards. Otherwise, Bodor Laser will not be responsible for repair or any damage caused thereby. 8) Take safety preventive measures in the manual to prevent personal injury or machine damage when doing maintenance work.
  • Page 33 Therefore, a series of other security measures should be taken. The laser level is different under different machine operating modes. The operating modes of the laser cutting machine are shown in Table 2-7. www.bodor.com/service@bodor .com...
  • Page 34 4) Do not look directly at the processing location without taking protective measures 5) Wear laser protective glasses when needed. 6) Cutting highly reflective materials can easily cause fire and may damage the laser and fiber, it is not recommended to cut for a long time. www.bodor.com/service@bodor .com...
  • Page 35 4) The losses incurred by use of outsourcing parts or improper installation and replacement of spare parts or accessories authorized by Bodor are not within the scope of Bodor Laser’s liability. www.bodor.com/service@bodor...

  • Page 36: Guide Of Complete Machine Assembly And Disassembly

    (e.g. glass, acrylic, wood, etc.). Tips All the conditions described in this Chapter must be met before the arrival of the machine tool. Otherwise, the Bodor Laser’s After-sales Service Department will not provide any services before the machine tool is put into operation. Please make all the preparations in advance according to the following work plans.
  • Page 37 5) Instruct the operators. 6) The customer shall contact the customer service staff of Bodor to guide the move and disassembly of the equipment if the customer has this demand. Our company will not be responsible for the warranty if the equipment cannot work or does...

  • Page 38: I.preparedness Plan

    3) Pay attention to machine weight and size. of the equipment 4) Check climatic conditions: •Room temperature. •External air purity. 5) Check transport routes: •Doorway size •Height of breast beam •Height of cable rack •Switchyard around the corner, etc. www.bodor.com/service@bodor .com...

  • Page 39: Installation Conditions

    3) In order to prevent the occurrence of a fire, the processing site should be equipped with appropriate fire extinguishers, and fire-fighting access should be set aside. 4) The detailed technical indicators are subject to the Foundation Map attached with our company. www.bodor.com/service@bodor .com...

  • Page 40: Power Supply

    4) In the electric control cabinet, the user shall neither connect external wires and sockets nor connect electric drills, angle grinders, etc. into the electric control cabinet, failing which Bodor shall not be liable for the damage to the components caused thereby.
  • Page 41 Bodor. shall be solely borne by the user, for which Bodor shall not be liable.
  • Page 42 Disclaimer: Any operation other than those regulated herein shall be considered as non-compliant use; any losses caused thereby, especially property damage, personal injury, production losses and other risks, shall be solely borne by the user, for which Bodor shall not be liable. www.bodor.com/service@bodor...

  • Page 43: Running Materials

    Bodor shall not be liable. Lubricating oil: Please use liquid lubricating oil that meets the standard, and the No. 32 # lubricating oil is preferred.

  • Page 44: Transport And Handling

    When the equipment reaches the customer, various tools for the unloading, unpacking and positioning of the equipment should be selected strictly according to the equipment on-site installation instructions of the corresponding model of Bodor Laser i series. The operations should be strictly carried out according to the equipment on-site installation instructions of the corresponding model of Bodor Laser i series.

  • Page 45: Handling Tools

    When unloading and transferring the equipment after its arrival, select auxiliary equipment according to the equipment on-site installation instructions of the corresponding models of Bodor Laser i series, such as forklift, crane, travelling crane. If the crane or travelling crane is used, it is only allowed to hoist the position of the lifting ring with the hoisting label.

  • Page 46: Hoisting Position And Forklifting Point Of The Lathe Bed

    Outdoor storage is strictly prohibited. The storage period shall not exceed six months. If it is stored for more than six months, a full inspection is required. Only after passing the inspection can the equipment be used. www.bodor.com/service@bodor .com...

  • Page 47: Installation And Debugging Guide

    Installation and Debugging Guide I. Brief Introduction to the Structure 1.1 Composition of Complete Machine 1.2 Introduction to Important Components 1.2.1 Lathe bed www.bodor.com/service@bodor .com...
  • Page 48 Y direction. Switches and buffer blocks are set on both ends of the stroke to achieve double protection of action. www.bodor.com/service@bodor .com...
  • Page 49 The outer enclosure is divided into front, back, left and right parts, which are welded by sheet metal and profile respectively. Each part is firmly and reliably splicing through bolts. The front and left sheet metal structure is externally www.bodor.com/service@bodor .com...

  • Page 50: Introduction To Each Functional System

    All gases should be dry and clean, with high purity and have no oil. The main function of oxygen is to cut ordinary carbon steel, and that of nitrogen is to cut non-ferrous metals such as stainless steel and alloy steel. The use of different cutting gases depends on different materials. www.bodor.com/service@bodor .com...
  • Page 51 1.3.4 Cooling system The waterway system of the laser cutting machine adopts the dual temperature water-cooling machine. One way is used to cool the laser, and the other is to cool the cutting head. www.bodor.com/service@bodor .com...

  • Page 52: Equipment Installation And Connection

    Meanwhile, the recipient needs to contact our customer service staff at the same time so as to determine the solution. www.bodor.com/service@bodor .com...

  • Page 53: Specification And Requirements For Packaging Removal

    2.4.2 Connection of external equipment and electric control cabinet 1) The additional equipment externally carried by the equipment includes complete machine transformer, voltage stabilizer, laser, water chiller, air compressor, fan or smoke purifier, etc.; www.bodor.com/service@bodor .com...
  • Page 54 220V, please connect the power cord of the water chiller or the laser power cord to the aviation socket of the electric control cabinet. 7) The power cord of the G Pro series fan is directly plugged into the aviation socket of the electric control cabinet. www.bodor.com/service@bodor .com...

  • Page 55: Connection To Gas Circuit

    4) In principle, it is recommended to keep in contact with gas suppliers in the issues of gas supply; 5) If gas source is farther away, it is strictly prohibited to lay down gas pipes and cable in the same pipeline, and gas pipes are separately connected to the joint of the machine tool; www.bodor.com/service@bodor .com...

  • Page 56: Connection To Waterway

    5) It is recommended to completely replace water in the water-cooling machine every two to three months. www.bodor.com/service@bodor .com...

  • Page 57: Equipment Startup And Debugging

    2) Turn on the control loop switch, and then turn on the switch button of the industrial personal computer (IPC) to start the computer, next, turn on the driver switch to make the servo driver electrified, and click Bodor Pro to start the software.

  • Page 58: Inspection Of Gas Circuit

    However, attention should be paid to the following points: 1) When water temperature is lower, after it rises to 20℃, open the optical fiber device. www.bodor.com/service@bodor .com...

  • Page 59: Turning Off The Machine Tool

    For example, for the Bodor Power fiber optic devices with power of less than 1000W, turn on the key switch of the optical fiber device, after waiting for a few seconds, click “START” to output red light as instructed; after that, click on the “Shutter”...
  • Page 60 Disclaimer: Failure to follow the above sequence may cause irreversible pollution to the machine tool pipeline, air valve and cutting head. The resulting losses and various costs are borne by the customer and are not within the scope of our company's responsibility. www.bodor.com/service@bodor .com...

  • Page 61: Equipment Operating Instruction

    Laser oxygen cutting is mainly used for carbon steel and other easily-oxidized metal materials, which is also used for www.bodor.com/service@bodor .com...

  • Page 62: Focal Position

    It is used for laser fusion cutting. The focus is inside the Negative focus: the laser focus is below the material, the focal position is reduced, and the kerf is plate surface. increased accordingly. www.bodor.com/service@bodor .com...

  • Page 63: Nozzle

    In addition, the nozzle is also divided into two types, i.e. a composite type and a single-layer type (see the figure below). Generally speaking, the composite nozzle is used to cut carbon steel, and the single-layer nozzle is used to cut stainless steel. www.bodor.com/service@bodor .com...

  • Page 64: Dimming ( Laser Coaxial)

    3) Set in the appropriate power (80-100W) in the software, click on the “Laser” (or “Laser” button on the handle), the “⊙” icon may appear on the tape, take down the transparent adhesive tape, and be careful not to rotate its relative www.bodor.com/service@bodor .com...
  • Page 65 （Sketch of the dimming method） Warning: it must be operated by a single person to prevent accidents at the time of machining the same axis. It is strictly prohibited to operate by two or more people at the same time! www.bodor.com/service@bodor .com...

  • Page 66: Factors Affecting The Cutting Technology

    15% of the single-sided area, failing which it is not suitable for laser cutting plates. www.bodor.com/service@bodor .com...
  • Page 67 The different types and quality of the plates have a serious impact on the laser cutting effect and efficiency. The wrong selection of the cutting process for different types of plates can cause abnormal cutting and even damage the optical www.bodor.com/service@bodor .com...
  • Page 68 Sometimes the protective lens may be fogged due to weather or too cold auxiliary gas. 5) Check whether the focus is set correctly. 6) Modify the cutting parameters. After checking the above six items, if no problems, modify the parameters according to the phenomenon. www.bodor.com/service@bodor .com...
  • Page 69 Coaxial laser is not correct. Align coaxial laser The opening of the nozzle has Replace the nozzle defects. Materials are discharged from above. Power is too low Increase the power The cutting speed is too high Reduce the cutting speed www.bodor.com/service@bodor .com...
  • Page 70 Light beam is diffused at the beginning. Raise the focus The molten material cannot be Pass through a circular hole discharged Replace the nozzle The nozzle is damaged. The kerf is rough. Clean the lens, and replace it if The lens is dirty necessary. www.bodor.com/service@bodor .com...
  • Page 71 Air pressure is too high Reduce air pressure 1.6.5 Cutting effect of corresponding plate in each power section Carbon steel（Q235A） Power Stainless steel Thickness mm Effect Thickness mm Effect Thickness mm Effect Thickness mm Effect Thickness mm Effect Power Aluminium alloy Brass www.bodor.com/service@bodor .com...
  • Page 72 Note: this parameter is for reference only, which cannot be used as the basis for acceptance or quality traceability because different conditions on the site (plate quality, gas quality, etc.) influence a lot. It is the responsibility of Bodor for the final explanation! 1) The cutting effect is subject to different fiber optics, material quality, gas, optical lenses, cutting graphics, etc., in...
  • Page 73 4) At the time of cutting highly reflective materials such as copper and aluminum, attentions should be paid to adjust the process, during which the limit thickness is not recommended for continuous and long-term processing.Bodor Power can cut highly reflective materials under normal cutting conditions; but we do not recommend long-term cutting.

  • Page 74: Application Of External Functions Of The Equipment

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  • Page 75: Machining Process

    Disclaimer: Please read the Instructions on Operating System before operating the equipment. Any operation other than those regulated herein shall be considered as non-compliant use; any losses caused thereby, especially property damage, personal injury, production losses and other risks, shall be solely borne by the user, for which Bodor shall not be liable.

  • Page 76: Instructions Of Equipment Maintenance And Repair

    3) Only wiping rag without fiber flock and diluent lubricant for guide rail can be used to clean the lubrication part; it is not allowed to use waste wool and benzene-contained liquid for cleaning. 4) Synthetic lubricants shall not be mixed with mineral oils or synthetic lubricants produced by other manufacturers (even www.bodor.com/service@bodor .com...
  • Page 77 Furthermore, professionals are required to be authorized to engage in electronic technical work for this equipment ( Refer to the regulations of VBG4 for authorizing special operation electricians). Besides, the existing regulations of each country are also applicable. www.bodor.com/service@bodor .com...

  • Page 78: Maintenance Overview

    Inspection and cleaning of slag on the Clean the slag on the countertop blade. 100h countertop blade. Replace if necessary. Middle square pipe and hopper slag and dust Check the air inlet and hopper slag and dust 500h cleaning and clean it www.bodor.com/service@bodor .com...

  • Page 79: Lubrication

    Y-axis, and respectively check, verify and adjust X,Y-axis gear rack back lash. Every six Replace cooling water (clean circulating Cooling device months water). Clean and replace the filter element of the 6000h Filter element replacement intake filtration device www.bodor.com/service@bodor .com...
  • Page 80 Every seven and a half years Every five months Irrelevant to running hours and six months after Every two years Irrelevant to running hours and two years after Every three years Irrelevant to running hours and three years after www.bodor.com/service@bodor .com...
  • Page 81 ⑨ X-axis right guide slide 2 ○ ○ ○ 1 X-axis left slider 1 2 X-axis left slider 2 3 X-axis right slider 1 ○ ○ ○ 4 X-axis right slider 2 5 Left rack of X-axis 6 Right rack of X-axis www.bodor.com/service@bodor .com...
  • Page 82 415（Cone X,Y-axis gear rack 100ml/time,500h/time 00 lithium base grease Mobil ..penetration） Tips： As for lubricants, we recommend using the listed lubricants or lubricants from other mineral oil companies with the same quality that can be proved. www.bodor.com/service@bodor .com...
  • Page 83 Tools/Materials: 32# guide oil. Job description: Carry out a visual inspection of the quantity of lubricant on X, Y-axis guide rail; if you need to adjust it, please contact Bodor engineers. Maintenance Points 2 Job nature: Lubrication/Cleaning, Cleaning and lubrication of Z-axis guide rail and lead screw.
  • Page 84 Maintenance Points 4 Maintenance Points 5 www.bodor.com/service@bodor .com...

  • Page 85: Mechanical Part

    ⑦ knife bar 1.3.2 Maintenance Instructions Maintenance Points 1 Job Nature： Clean,Removal of slags and dust on the X,Y-axis dustproof cloth Interval: 8h/time. Tools/Materials: cleaning cloth, air gun Job description: Regularly clean slags and dust on the dustproof cloth. www.bodor.com/service@bodor .com...
  • Page 86 Job description:Regularly clean the slag and dust on the X-direction anti-burning plate Maintenance Points 5 Job Nature：Clean the dust, slag, etc. of the exhaust duct. Interval: 500h/time. Tools/Materials: cleaning cloth, air gun Job description:Periodically clean up the slag and dust of the exhaust pipe www.bodor.com/service@bodor .com...
  • Page 87 Job description: Clean the blade regularly, choose electric hammer or iron hammer to clean the blade by vibration (pay attention to the table and personal safety) or choose our special sword grid cleaner. Can contact our customer service engineer for consultation. www.bodor.com/service@bodor .com...

  • Page 88: Air Source Section

    Nature of work: equipment sheet metal Interval: 1 time/40h Tools/materials: cleaning cloth, anhydrous ethanol, viscose remover, air pump Work content: the equiqment is easy to accumulate dust inside ,not 1.4 Air Source Section 1.4.1 Overview Cutting gas circuit detection and filter module www.bodor.com/service@bodor .com...
  • Page 89 Clean and replace the filter element of the intake filtration device Work item：Clean and replace the filter element of the intake filtration device Interval: 6000h Tools/materials: filter element,air pump, cleaning cloth Work content:Clean the surface of the intake filtration device with an air www.bodor.com/service@bodor .com...

  • Page 90: Cooling Water Circulation Loop

    Water cooling machine detailed appearance diagram please see the specific brand manual, waterway circulation schematic diagram please see the waterway schematic diagram in the random file according to the laser brand and power. Sketch of the overview of the cooling-water circulation loop www.bodor.com/service@bodor .com...
  • Page 91 (both sides) Interval: once/quarter Tools/Materials: Water pipe, cleaning tools, cleaning cloth Job description: Press the filter screen “Jaw” of the water-cooling machine, remove the filter screen, and then clean up the filter screen with clean water. www.bodor.com/service@bodor .com...

  • Page 92: Maintenance Of Electrical Parts And Electrical Cabinets

    Tip: Please follow the manufacturer's instructions for detailed introduction and operation of water cooler and laser. 1.6 Maintenance of electrical parts and electrical cabinets 1.6.1 Overview Electric cabinet layout: www.bodor.com/service@bodor .com...
  • Page 93 Any fault, if any, must be handled without delay; 5) If there are abnormal hums in the operation of contactors, relays, solenoid valves and other induction components under normal voltage, relevant devices should be replaced without delay. www.bodor.com/service@bodor .com...

  • Page 94: Maintenance And Maintenance Of External Auxiliary Equipment

    1) External power cables for the laser, water cooler, smoke purifier, air compressor and transformer, voltage regulator and main power box connected to the customer's power supply need to be tightened every three months to ensure that the terminals are securely connected, the insulation is good, and the normal operation of peripherals is guaranteed. www.bodor.com/service@bodor .com...
  • Page 95 《Laser Operation Manual》 《Water Cooling Machine Operation Manual》 《Operation Manual of Air Compressor》 《Smoke Purifier Operation Manual》 Etc. Failure caused by failure to operate and maintain according to instructions is not covered by the warranty. www.bodor.com/service@bodor .com...
  • Page 96 .com...

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