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Abus HT 1011 Product Manual

Pendant control with control cable
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PRODUCT MANUAL
ABUS pendant control with control cable
HT 211, 611, 1011
At a glance:
AN 120028EN004
2025-01-14
Original Operating Instructions

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  • Page 1: Table Of Contents

    PRODUCT MANUAL ABUS pendant control with control cable HT 211, 611, 1011 At a glance: The pendant control: page 9 Installing and connecting: page 12 Operating a crane with two trolleys: page 17 Load display and tare: page 18 Using replacement control: page 21...
  • Page 2 The areas of this product manual which do not apply to all ABUS pendant control, but are applicable only under certain conditions, are enclosed in a dashed box.
  • Page 3 PENDANT CONTROL (SIZE) HT 211 D / HT 211 S HT 611 D / HT 611 S HT 1011 S ADDITIONAL FUNCTIONS (VERSION) Rotary switch for Rotary switch Tare button Teach-in button trolley selection for super-precision for load display lifting...
  • Page 4 CRANE CONTROL (VERSION) Example images: ABUS electrics 3 with contactor control ABUControl POWER SUPPLY (VERSION) ABUPowerline energy chain Festoon cable system...
  • Page 5 CONNECTION (VERSION) Control trolley for Control trolley Stationary control the mobile control for the mobile control on the jib crane on festoon cable system on energy chain (replacement control) Control on chain hoist Control on the trolley TWO TROLLEYS ON ONE CRANE (OPTIONAL) Trolley selection I I+II II (The trolleys can be operated in alternation, or together) Trolley selection I II...
  • Page 6 C o n t e n t s CONTENTS GENERAL INFORMATION ....7 A t t h e s t a r t ........7 I n s t r u c t i o n s r e g a r d i n g s a f e t y .

  • Page 7: General Information

    SHOCK! PROPER USE This warning notice indicates hazards for persons due to incorrect The ABUS pendant control is for controlling the ABUS handling of the electrical system and cranes and solo chain hoists by means of a control electricity. cable.

  • Page 8: Warranty

    REGULATIONS WARRANTY The installation has been built and tested according to ─ ABUS assumes no liability for damages that European standards, rules and regulations applicable were caused by improper use, inadequately at the time of its manufacture. The conventions trained personnel, incorrect performance of...

  • Page 9: Instructions Regarding Safety

    1. Connection for the control cable ─ When changing location with the pendant ─ 2: ABUS sign control (particularly when turning around), the 3: Installation point for additional functions, sensitivity for the travel direction of the crane e.g.: key switch and trolley changes.

  • Page 10: Performance Features

    ─ ABUS pendant control can be used to operate all the normal crane functions (crane travel/slewing, trolley travel, lifting/lowering) and, depending on the crane equipment, many additional functions.

  • Page 11: Technical Data

    -20 C to +70 C This product or electrical device may not be disposed of at the end of its service life with HT 211 S, HT 611 S, HT 1011 S pendant control: regular domestic waste. Electrical connection Rated operating voltage...

  • Page 12: Installing And Connecting

    ─ Persons receiving regular training from ABUS. ABUS assumes no liability for damage due to incorrectly performed commissioning work done by unqualified personnel. ABUS recommends having the commissioning work performed by the ABUS assembly team.

  • Page 13: C O N N E C T I N G T H E R E P L A C E M E N T C O N T R O L C A B L

    I n s t a l l i n g a n d c o n n e c t i n g C o n n e c t i n g t h e r e p l a c e m e n t c o n t r o l c a b l e CONNECT THE PENDANT CONTROL CONNECTING THE REPLACEMENT TO THE CONTROL CABLE...

  • Page 14: Operation

    O p e r a t i o n I n s t r u c t i o n s r e g a r d i n g s a f e t y OPERATION THIS SECTION APPLIES TO ANYONE WHO LIFTS LOADS USING THE CRANE OR WORKS NEARBY DANGER TO PERSONS DUE TO Be sure to read and observe the product manual of...

  • Page 15: O P E R A T I N G T H E C R A N E W I T H T H E P E N D A N T C O N T R O

    O p e r a t i o n O p e r a t i n g t h e c r a n e wi t h t h e p e n d a n t c o n t r o l Operating direction OPERATING THE CRANE WITH THE signs for trolley travel...

  • Page 16: L I F T I N G A N D L O W E R I N G , C R A N E T R A V E L , T R O L L E Y T R A V E

    O p e r a t i o n L i f t i n g a n d l o we r i n g , c r a n e t r a ve l , t r o l l e y t r a v e l CHECKING BEFORE BEGINNING LIFTING AND LOWERING, CRANE WORK AND SWITCHING ON...

  • Page 17: Operating A Crane With Two Trolleys

    O p e r a t i o n O p e r a t i n g a c r a n e wi t h t wo t r o l l e ys OPERATING A CRANE WITH TWO TROLLEYS SWITCHING OVER TO JOINT OPERATION...

  • Page 18: Load Display And Tare

    O p e r a t i o n L o a d d i s p l a y a n d t a r e SWITCHING SUPER-PRECISION LOAD DISPLAY AND TARE LIFTING ON AND OFF ONLY FOR THE LOAD INDICATOR SYSTEM MIT TARE ONLY WITH SUPER-PRECISION LIFTING...

  • Page 19: Maintenance

    Persons receiving regular training from ABUS. ─ Even after the emergency stop button has been pressed, life-threatening high voltages ABUS assumes no liability for damage due to are still present in the panels. incorrectly performed maintenance work done by unqualified personnel.

  • Page 20: O P E N I N G A N D C L O S I N G T H E H O U S I N

    Remove exposed self-tapping screws (2x) below the ABUS sign. Bottom part of housing Tighten the bottom part of housing with self- tapping screws 3.5x25 mm (4x) to 0.8 Nm. Fit the ABUS sign above the emergency stop in the emergency stop housing.

  • Page 21: Using Replacement Control

    M a i n t e n a n c e U s i n g r e p l a c e m e n t c o n t r o l ONLY WITH ABUCONTROL USING REPLACEMENT CONTROL When the crane is operated with a pendant control ONLY WITH PENDANT CONTROL as a replacement control, continuous motion...

  • Page 22: A V A I L A B L E A C C E S S O R I E

    102278 zero position, key removable to the left, 1 NOC, 1 NCC Key for key operated 26486 button no. 311 Installing Complete 110 V-230 V 102280 signal signal lamp for ABUS- lamp Complete 48 V signal 102281 lamp for ABUS-HT...

  • Page 23: O Ve R Vi E W O F T I G H T E N I N G T O R Q U E

    M a i n t e n a n c e O ve r vi e w o f t i g h t e n i n g t o r q u e s OVERVIEW OF TIGHTENING TORQUES HT D (direct Self-tapping screws 0.8 Nm...
  • Page 24 M a i n t e n a n c e O ve r vi e w o f t i g h t e n i n g t o r q u e s HT D (direct Self-tapping screws 0.55 Nm control) 3x15 mm...

  • Page 25: W Ir I N G D I A G R A M

    M a i n t e n a n c e W i r i n g d i a g r a m s WIRING DIAGRAMS Special wiring diagrams can be obtained from ABUS Service. See “ABUS Service”, page 35. Abbreviation Designation...
  • Page 26 M a i n t e n a n c e W i r i n g d i a g r a m s HT211 DIRECT CONTROL (N200) – WIRING DIAGRAM...
  • Page 27 M a i n t e n a n c e W i r i n g d i a g r a m s HT211 ELECTRONIC CONTROL (N200) – WIRING DIAGRAM...
  • Page 28 M a i n t e n a n c e W i r i n g d i a g r a m s HT611 DIRECT CONTROL (N202K/S) – WIRING DIAGRAM...
  • Page 29 M a i n t e n a n c e W i r i n g d i a g r a m s HT611 DIRECT CONTROL (N220) – WIRING DIAGRAM...
  • Page 30 M a i n t e n a n c e W i r i n g d i a g r a m s HT611 DIRECT CONTROL (N222K/S) – WIRING DIAGRAM...
  • Page 31 M a i n t e n a n c e W i r i n g d i a g r a m s HT611 ELECTRONIC CONTROL (N202K/S) – WIRING DIAGRAM...
  • Page 32 M a i n t e n a n c e W i r i n g d i a g r a m s HT611 ELECTRONIC CONTROL (N220) – WIRING DIAGRAM...
  • Page 33 M a i n t e n a n c e W i r i n g d i a g r a m s HT611 ELECTRONIC CONTROL (N222K/S) – WIRING DIAGRAM...
  • Page 34 M a i n t e n a n c e W i r i n g d i a g r a m s HT1011 ELECTRONIC CONTROL (N222K/S) – WIRING DIAGRAM...

  • Page 35: A B U S S E R V I C

    ─ Fax: +49-2261-37-265 ─ E-mail: service@abus-kransysteme.de ONLY OUTSIDE GERMANY Call the local ABUS branch or crane service partner. Your local ABUS branch or crane service partner will provide details of contact data, contacts and availability.

  • Page 36: D E C L A R A T I O N O F I N C O R P O R A T I O

    This declaration is applicable as a Declaration of Incorporation as described in Machine Directive Annex II 1B in the event that ABUS pendant control is installed or retrofitted in a crane. Starting operation of the crane is then prohibited until it has been ascertained that the crane installation into which the ABUS pendant control has been installed meets all requirements of the EU directive versions applicable at the time of issuance.
  • Page 38 ABUS Kransysteme GmbH Sonnenweg 1 51647 Gummersbach Germany Tel. 0049 – 2261 – 37-0 Fax. 0049 – 2261 – 37-247 info@abus-kransysteme.de Distribution or reproduction of this document, or the utilisation and disclosure of its contents without express consent is prohibited. Violations will result in liability for damages.

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