ACIQ -24AHB-HH-M Installation Instructions Manual

Unitary ducted system - sizes 24 to 48

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Air Handler Unitary Ducted System - Sizes 24 to 48
Fig. 1 - Air Handler
NOTE: Read the entire instruction manual before starting the
installation.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS ....................................................... 1
INTRODUCTION............................................................................ 2
HEATER PACKAGES .................................................................... 2
DIMENSIONS ................................................................................. 3
INSTALLATION REQUIREMENTS............................................. 4
INSTALLATION............................................................................. 5
Step 1 - Check Equipment................................................................ 5
Step 2 - Mount Unit.......................................................................... 5
Step 3 - Mount Electric Heater (Optional) ....................................... 8
Step 4 - Installing Ductwork ............................................................ 11
Step 5 - Condensate Drains .............................................................. 12
Step 6 - Refrigerant Piping............................................................... 13
Step 7 - Evacuate Coil and Tubing System...................................... 15
Step 8 - Electrical Connections ........................................................ 16
INDOOR UNIT WIRING................................................................ 16
WIRING REQUIREMENTS ........................................................... 17
ELECTRICAL DATA ..................................................................... 18
CONNECTION DIAGRAMS ......................................................... 18
Step 9 - Third Party Thermostat Installation.................................... 19
Step 10 - Setting Static Pressure and Airflow.................................. 20
Independent Auxiliary Heat Operation ............................................ 21
TEST RUN....................................................................................... 26
SYSTEM CHECKS ......................................................................... 26
START-UP PROCEDURES............................................................ 26
TROUBLESHOOTING................................................................... 27
ACIQ
INSTALLATION INSTRUCTIONS

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance, or
use can cause explosion, fire, electrical shock, or other conditions
which may cause death, personal injury or property damage. Consult a
qualified installer, service agency, or your distributor or branch for
information or assistance. The qualified installer or agency must use
factory-authorized kits or accessories when modifying this product.
Refer to the individual instructions packaged with kits or accessories
when installing.
Follow all safety codes. Wear safety glasses, protective clothing and
work gloves. Have a fire extinguisher available. Read these
instructions thoroughly and follow all warnings or cautions included
in the literature and attached to the unit. Consult local building codes
and the current editions of the National Electrical Code (NEC) NFPA
70.
In Canada, refer to the current editions of the Canadian
Electrical Code CSA C22.1. Recognize safety information.
This is the safety-alert symbol
unit and in instruction manuals, be alert to the potential for personal
injury. Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety-alert symbol.
PAGE
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to identify
unsafe practices which may result in minor personal injury or product
and property damage. NOTE is used to highlight suggestions which
will result in enhanced installation, reliability, or operation.
Specifications subject to change without notice.
WARNING
ELECTRICAL OPERATION HAZARD
Failure to follow this warning could result in personal injury or
death.
Before installing or servicing the unit, always turn off all power to
the unit. There may be more than one disconnect switch. Turn off
accessory heater power if applicable. Lock out and tag switch with
a suitable warning label.
CAUTION
CUT HAZARD
Failure to follow this caution may result in personal injury. Sheet
metal parts may have sharp edges or burrs. Use care and wear
appropriate protective clothing and gloves when handling parts.
. When you see this symbol on the

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Summarization of Contents

Safety Considerations
General Safety and Hazard Warnings
Covers general safety, electrical hazards, and cut hazards with warnings.
Installation Requirements
Unit Mounting and Electrical Safety
Prerequisites for secure mounting and safe electrical clearances.
Installation
Step 1 - Check Equipment
Unpack, inspect for damage, and verify unit specifications.
Step 2 - Mount Unit
Mounting the unit securely in the desired location.
Unit Configuration: Upflow/Horizontal-Right
Steps for vertical upflow and horizontal right installations.
Unit Configuration: Downflow/Horizontal-Left
Steps for downflow and horizontal left installations.
Evaporator and Drain Pan Assembly Procedures
Steps for removing, rotating, and reassembling components.
Step 3 - Mount Electric Heater (Optional)
Instructions for installing the optional electric heating module.
CAUTION: DO NOT MOUNT IN DUCTWORK!
Critical warning against improper placement of the heat module.
Electric Auxiliary Heat Module Installation and Wiring
Module Installation Steps
Procedures for inserting and securing the heating module.
Auxiliary Heat Wiring Connections
Connecting control and power wires for the auxiliary heat.
Step 5 - Condensate Drains
Indoor Drainpipe Installation
Steps for installing the indoor drainpipe, including insulation and trap.
Step 6 - Refrigerant Piping
Refrigerant Piping Safety and Installation
Safety warnings and initial connection steps for refrigerant lines.
Flare Pipe Ends and Connection
Techniques for flaring pipe ends and making connections.
Step 7 - Evacuate Coil and Tubing System
Evacuation Methods
Deep vacuum and triple evacuation procedures.
Step 8 - Electrical Connections
Electrical Safety and Indoor Wiring
Warnings for electrical shock and steps for indoor unit wiring.
Wiring Requirements
Power and Communication Wiring Specs
Detailed wiring specifications for different unit sizes.
Connection Diagrams
Unit Connection Diagrams
Diagrams for 24K and 36/48K unit wiring.
Step 10 - Setting Static Pressure and Airflow
Manual and Automatic Airflow Adjustment
Procedures for setting fan performance via remote controller.
Setting Static Pressure Using the RG57 Wireless Controller
SERVICE FUNCTION Mode Access
How to enter and use the service function mode on the remote.
Test Run
Pre-Test Checks and Run Instructions
Points to verify before and steps for conducting the test run.
System Checks and Customer Guidance
Final system checks and guidance for the end-user.
Troubleshooting
Indoor Unit Diagnostic Codes
Table of error codes displayed on the indoor unit.
Advanced Service Functions
Accessing advanced settings via the wireless remote.

Table of Contents