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Operation and Safety Manual
LED-4 II
LED-6 II
1001309656_B
Oshkosh Corporation Classification ‐ Restricted
LED-4/6 Series II
Lighting Tower
Models
LED-4 Series II
LED-6 Series II
1001309656
Revision B
January 15, 2024
S/N LED4000001....................onward
S/N 2300L00382.....................onward
JLG Industries (Australia)
Oshkosh Corporation
Page 1
15/01/24
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Summary of Contents for JLG LED-6 II
- Page 1 Oshkosh Corporation Classification ‐ Restricted LED-4/6 Series II Operation and Safety Manual Lighting Tower Models LED-4 Series II LED-6 Series II 1001309656 Revision B January 15, 2024 LED-4 II S/N LED4000001………………..onward LED-6 II S/N 2300L00382………………...onward 1001309656_B JLG Industries (Australia) Page 1 Oshkosh Corporation 15/01/24...
- Page 2 Sydney NSW 2143 Adelaide SA 5107 Phone: (02) 8718 6300 Phone: (08) 8259 8777 JLG Industries (New Zealand) 2b Fisher Crescent Mt Wellington, Auckland New Zealand Phone: + 64 9276 1728 1001309656_B JLG Industries (Australia) Page 2 Oshkosh Corporation 15/01/24...
- Page 3 Take time to read and become familiar with each of the three LED-4/6 II manuals. If you are uncertain about any of the information presented, contact your JLG Service Office before operating this JLG LED-4/6 Series II lighting tower.
- Page 4 OPERATION AND SAFETY MANUAL CONTENTS PAGE GENERAL SAFETY ALERT SYMBOLS SAFETY PRECAUTIONS INSPECTION & PERPARATION MACHINE CONTROLS MACHINE OPERATION LIFTING & TRANSPORTATION TOWING INSTRUCTIONS MACHINE STORAGE 10.0 MACHINE SPECIFICATION 11.0 ISOLUX PLOTS 1001309656_B JLG Industries (Australia) Page 4 Oshkosh Corporation 15/01/24...
- Page 5 If there is a question on application and/or operation, JLG Industries Customer Support Department should be consulted on 131JLG (Australia) or +61 2 6581 1111.
- Page 6 MAY ALSO ALERT AGAINST UNSAFE PRACTICES. INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES DIRECTLY OR INDIRECTLY TO THE SAFETY TO THE SAFETY AND PROTECTION OF PERSONNEL AND PROPERTY. INDICATES PROCEDURES ESSENTIAL FOR SAFE OPERATION. 1001309656_B JLG Industries (Australia) Page 6 Oshkosh Corporation 15/01/24...
- Page 7 8. This shall be determined by a qualified elsewhere in this manual for correct person accordance with handling procedures using a crane and employer, local, government forklift. requirements for work practices near energised equipment. 1001309656_B JLG Industries (Australia Page 7 Oshkosh Corporation 15/01/24...
- Page 8 Alternative lights should not tower’s weight over soft surfaces. be fitted unless authorised by JLG. 2. Do not operate the lights within easy reach of people’s hands. Even after the lights have been switched-off, the lamp fixtures can remain hot for some time.
- Page 9 6. Reference should be made to the LED- 4/6 II Service & Maintenance Manual 6. Check and drain bunding if necessary. [1001309657] for procedures relating to regular and periodic machine inspection. 1001309656_B JLG Industries (Australia Page 9 Oshkosh Corporation 15/01/24...
- Page 10 In windy weather the mast may rotate to the nearest mast collar slot. The Switch Interior service light spring-loaded pin will then engage this Operates the engine bay light slot and prevent further movement. 1001309656_B JLG Industries (Australia Page 10 Oshkosh Corporation 15/01/24...
- Page 11 5.5 EMERGENCY STOP THE EMERGENCY STOP (CIRCLED BLUE) OVERRIDES THE LED-4/6 II Sight Bubble Level Location CONTROL MODULE TO SHUT DOWN THE ENGINE / GENERATOR. 1001309656_B JLG Industries (Australia Page 11 Oshkosh Corporation 15/01/24...
- Page 12 Do not attempt to jack up the machine by overextending the leg length. At the rear of the unit, locate the left outrigger. Pull-out hold outrigger locking pin whilst slide out 1001309656_B JLG Industries (Australia Page 12 Oshkosh Corporation 15/01/24...
- Page 13 2. rotate the trunnion to the required angle release the spring indexing pin. tighten both M12 hex head screws. 3. hold both light trunnions in position when retightening the M16 nyloc nut. 1001309656_B JLG Industries (Australia Page 13 Oshkosh Corporation 15/01/24...
- Page 14 2) Auto Start/Stop 4. Operate the mast telescope control A summary of each lighting mode follows. switch and enable button switch to extend the mast to desired height. 1001309656_B JLG Industries (Australia Page 14 Oshkosh Corporation 15/01/24...
- Page 15 If alarm retriggers in mute status, the controller will remove the mute status. Strobe Light / Beacon 1001309656_B JLG Industries (Australia Page 15 Oshkosh Corporation 15/01/24...
- Page 16 When all lights are off, the engine runs through a cool-down cycle before A) press stopping. for each screen shown in Fig 1 to Fig 3 press to select press to confirm 1001309656_B JLG Industries (Australia Page 16 Oshkosh Corporation 15/01/24...
- Page 17 Parameter Setting 01 Timer Start Start Time Duration 18:50 08:30 Press key to confirm setting and the set value will be saved into internal FLASH 1001309656_B JLG Industries (Australia Page 17 Oshkosh Corporation 15/01/24...
- Page 18 Once the mast is lowered the drawbar jockey wheel may be lowered and locked into position. The machine can then be manually positioned stowage prepared for towing. 1001309656_B JLG Industries (Australia Page 18 Oshkosh Corporation 15/01/24...
- Page 19 A tyne should penetrate at least 800 mm from trailer’s rear panel. 1001309656_B JLG Industries (Australia Page 19 Oshkosh Corporation 15/01/24...
- Page 20 Secure/bind the jack-leg handle to prevent possible unwinding of the outrigger. If required, the lighting tower can be positioned and secured lengthways across trailer deck unpinning then retracting drawbar as shown. Tie-Down Lugs – (4) Front 1001309656_B JLG Industries (Australia Page 20 Oshkosh Corporation 15/01/24...
- Page 21 TRAILER OVERRIDE BRAKES COULD road surface to hold coupler above road CAUSE VEHICLE LOSE should the trailer uncouple. Inspect safety CONTROL CAUSING DEATH chain and shackle for wear and damage. SERIOUS INJURY. 1001309656_B JLG Industries (Australia Page 21 Oshkosh Corporation 15/01/24...
- Page 22 14. licence plate is secure/readable. 15. all outriggers and jacks are stowed 1. Ensure that machine is shut down, the and secured. mast correctly stowed and access- doors closed. Retract and stow front 1001309656_B JLG Industries (Australia Page 22 Oshkosh Corporation 15/01/24...
- Page 23 Drive tow vehicle slowly forward and apply brakes to test the override. Unhitching the LED-4/6 II Step 1 Hitching the LED-4/6 II Step 9 Unhitching the LED-4/6 II Step 8 1001309656_B JLG Industries (Australia Page 23 Oshkosh Corporation 15/01/24...
- Page 24 8. Empty the fuel tank. Plug all vent holes to prevent ingress of moisture, insects and to the reduce likelihood of condensation and corrosion. Clean exterior surfaces remove any collected or accumulated plant or leaf matter 1001309656_B JLG Industries (Australia Page 24 Oshkosh Corporation 15/01/24...
- Page 25 Width 3.15 m Mast Rotation 350° Lighthead Tilt Angle 115° 10.2 MACHINE (TRAILER) MASS Aggregate Trailer Mass (ATM) LED-4 Series II 1485 kg LED-6 Series II 1550 kg Towball “Weight” 100 - 120 kg Towball/Coupling Height 350 to 450 mm...
- Page 26 Engine: Kubota Z482-E4B System Accessories Circuit 1 x 15 A Normally Aspirated, Water Cooled Lighting Circuit Breakers 2-Cylinder Compression Ignition Engine LED-4 Series II 4 x 20 A Electronically Governed LED-6 Series II 6 x 20 A Total Displaced Volume 479 cm...
- Page 27 Mast at maximum height (rotated) Transport leg retracted and stowed. Manual outriggers fully extended. Outrigger arms fully retracted Jack legs extended, LED-4/6 II level. Levelling jacks inverted and stowed. Jockey wheel retracted/swung up. 1001309656_B JLG Industries (Australia Page 27 Oshkosh Corporation 15/01/24...
- Page 28 Oshkosh Corporation Classification ‐ Restricted LED-4/6 Series II 11.0 ISOLUX PLOTS 1001309656_B JLG Industries (Australia Page 28 Oshkosh Corporation 15/01/24...
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