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Steelco DS 1000 2S Instruction Manual

Washer disinfector
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Instructions manual
Operating manual
WASHER DISINFECTOR
DS 900 1S-2S-3S
DS 1000 1S-2S-3S
1703010EE075
Serial N°:
0051

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Summary of Contents for Steelco DS 1000 2S

  • Page 1 Instructions manual Operating manual WASHER DISINFECTOR DS 900 1S-2S-3S DS 1000 1S-2S-3S 1703010EE075 Serial N°: 0051...
  • Page 2 Via Balegante, 27 31039 Riese Pio X (TV) ITALY Manufacturer: STEELCO S.p.A. Via Balegante, 27 31039 Riese Pio X (TV) ITALY REV_0.09_COD.7080071_A4 PAG. 2...

  • Page 3: Table Of Contents

    CONTENTS GENERAL RULES ............................6 ........................6 IMITS OF MANUFACTURER S LIABILITY ....................6 ANUAL VALIDITY CONTENTS AND CONSERVATION ................................ 7 EGULATIONS SAFETY INFORMATION ..........................8 ..........................8 NTENDED USE IMPROPER USE ........................ 9 MPORTANT WARNINGS AND SUGGESTIONS ..........................10 AFETY RECOMMENDATIONS ..................
  • Page 4 ) ....................36 ONTROL PANEL NLOADING SIDE IF PRESENT 6” ) ..................... 37 COLOUR TOUCH SCREEN TERMINAL OADING SIDE ..........................38 MERGENCIES AND CHECKS WASHING PROGRAMMES ........................39 ............................39 ESCRIPTION OF PHASES ............................39 MEMORIZED CYCLES ........................... 40 EMORIZATION OF A CYCLE ...............................
  • Page 5 22.1 ..............................114 NTRODUCTION 22.2 ........................114 ROBLEMS AUSES OLUTIONS DECOMMISSIONING ..........................116 23.1 ....................116 NSTRUCTIONS FOR DISASSEMBLY OF THE MACHINE 23.2 ............................116 ACHINE DISPOSAL Thank you for purchasing this appliance. The installation, maintenance and operating instructions given in the following pages have been prepared to ensure the long life and good performance of the appliance.

  • Page 6: General Rules

    1. GENERAL RULES 1.1 Limits of manufacturer's liability The manufacturer shall not be held liable for failures or problems which arise due to tampering and/or incorrect applications and/or improper use of the machine. The purchaser must comply with all instructions set forth in the user's manual, and he must in particular: ...

  • Page 7: Regulations

    1.3 Regulations The purpose of the warnings is to safeguard the user in compliance with following Regulations and “Technical Product Standards”: EUROPE:  93/42/EEC and s.m.i (Medical Devices Directive);  2006/95/EC (Low Voltage Directive);  2014/30/EU (EMC - Electromagnetic compatibility directive); ...

  • Page 8: Safety Information

    2. SAFETY INFORMATION Compliance with safety standards allow the operator to work productively and calmly, without the danger of harming himself or others. Before starting work, the worker must be completely familiar with the functions and proper operation of the machine. He must know the precise function of all command and control devices of the machine.

  • Page 9: Important Warnings And Suggestions

    2.2 Important warnings and suggestions For proper use of the machine, and in order to safeguard employed staff, carefully comply with the following general and specific standards. THE OPERATOR MUST:  Carefully adhere to the provisions and instructions provided by the employer, managers and supervisors for individual and group safety.

  • Page 10: Safety Recommendations

    2.3 Safety recommendations  If the new machine appears to be damaged, contact the retailer before starting it.  Any modification of electrical and hydraulic systems necessary to install the machine must be carried out by qualified, authorised persons only. ...

  • Page 11: Recommendations To Ensure High Quality Performance

    2.4 Recommendations ensure high quality performance  The user must oversee the machine during the cycle.  The injection tube for washing water must always be connected with the appropriated basket.  When the machine is running do not interrupt the cycle since this jeopardises disinfection. ...

  • Page 12: Inlet Water Quality

    2.4.1 Inlet water quality The quality of the water used in all stages of cleaning is important for good results. The water used in each stage must be compatible with:  The material of which the washer disinfector is made. ...

  • Page 13: Residual Risks

    2.5 Residual risks The appliance includes a series of fixed guards to prevent access to hazardous internal parts or zones. It is however considered that the WASHER DISINFECTOR includes some residual risks. Hereunder for each phase or significant work intervention are useful measures to be taken: PHASE BASKET LOADING Contusions and cuts to the upper limbs, due to accidental contact with due to falling or...

  • Page 14: Safety Signal Used

    2.6 Safety signal used To inform personnel operating on the machines of obligations of behaviour and residual risks, adequate safety signals (as set forth by 92/58 EEC) are applied to the machine and near the work place. GENERIC SAFETY SIGNALS: In particular, labels with signals of obligation, prohibition and danger contained in this manual and pertinent to this machine and most commonly used are: Warning!

  • Page 15: Training

    2.7 Training Instructions for use of the machine will be provided by the INSTALLATION TECHNICIAN STEELCO during the start-up phase to MACHINE OPERATORS and MAINTENANCE TECHNICIANS for their areas of responsibility, who will be thus instructed and trained. It will be the duty of the EMPLOYER to check that the degree of staff training is suitable for assigned duties.

  • Page 16: Indication Of Sound Level

    2.8 Indication of sound level The value shown refers to the measurement obtained on a machine of the same type as that covered herein and measured with an instrument at a height of 1,5 m at a distance of 1 m from the machine. <...

  • Page 17: Installation (Only For The Installer)

    3. INSTALLATION (ONLY FOR THE INSTALLER) 3.1 Activity prior to installation PREPARATION OF INSTALLATION SITE: Arrangements for connections to the electrical and plumbing systems must be provided by the client prior to machine installation. Connections must be compliant with current directives in the country of installation and they must comply with the instructions contained in the documentation (provided on request) prior to machine installation.

  • Page 18: Maximum Floor Load

    3.2.2 Maximum floor load For the installation of the machine, the floor must be able to sustain a minimum load of:  900 daN/m 3.2.3 Positioning of the machine In normal conditions, the minimum dimensions are suggested for the use of the machine in a single instal lation or with the coil nearby.

  • Page 19: Water Connection

    3.3 Water connection To perform proper installation, account of following regulations:  The machine has been connected to the water distribution network following the in force rules;  Use only the tubes supplied with the machine;  Don’t cut short the rubber tubes supplied with the machine; ...

  • Page 20: Water Heating

    WARNING WATER HEATING The machine can be equipped with a mixed system for the water heating. The choice can be made into UTILITY MENU, by pushing on “HEATING” button, it will be displayed the heating type. By pushing the desired button, the machine gives the feeding heating type. REV_0.09_COD.7080071_A4 PAG.

  • Page 21: Electrical Connection

    3.4 Electrical connection Connection of the machine to the electrical mains must be made by qualified, skilled personnel.  Power supply cable: It is compulsory for the retailer - installer to adapt the insulation class of the power supply cable to suit the working environment in compliance with Current Technical Regulations. ...

  • Page 22: Fuse

    3.5 Fuse The fuses are used to protect the electrical circuits of machine from possible failure as overload or short circuits. If fuse takes action the downstream connections and their function are no longer available. The fuses must respect the characteristics (size, dimensions and tripping characteristic) indicated in the wiring diagram.

  • Page 23: Chemical Products Connections

    3.6 Chemical products connections The dosing system of chemical products is composed of:  Dosing pump for chemical products.  Presence sensor chemical product (absent if the centralized chemical system is installed).  The system can be equipped with meter quantity of dispensed product. Further dosing pumps and accessories can be ordered as optional.

  • Page 24: Warning

    3.6.4 Warning  For the maximum amount of product which can be used for washing cycle, follow the instructions for the product you are using.  The quantity of supplied can be adjusted by following the directions given in chapter 14 – Chemical calibration. ...

  • Page 25: Connecting The Discharge Pipe

    3.7 Connecting the discharge pipe  The discharge pipe connection should be checked carefully.  Use a discharge pipe suitable for organic and chemical materials and hot liquids.  The machine is equipped with a drain pipe with a diameter indicated on the installation plant. CAUTION: if the discharge pipe is clogged take great care when processing the water and avoid contact with hands, eyes, etc.

  • Page 26: Drain Valve Setting

    3.7.1 Drain valve setting In case of draining with pump (Drain pump presence=YES (TECHNICAL DATA 4) – Allowed drain with pump=YES (TECHNICAL DATA 5)), the machine is fitted with a drain valve that allows the aperture to be regulated depending on the type of drain available.

  • Page 27: Steam Connection (If Present)

    3.8 Steam connection (if present) The steam connection must be compliance with safety regulations and in accordance with features indicated on the installation plant (connection, max. pressure, peak flow rate). When the connection is completed, start up the steam distribution system and open gradually the interception valves. Check the absence of leaks.

  • Page 28: Drying Air Filtration

    3.10 Drying air filtration The machines are standard equipped with an air filter of class 5 following rules EN 779. The filter‟s replacement is suggested after 100 working hours. The machine can be equipped also with a further absolute filter “HEPA H14” fallowing rules EN 1822. The filter‟s replacement is suggested after 300 working hours.

  • Page 29: Checks Prior To Start-Up

    4. CHECKS PRIOR TO START-UP 4.1 Introduction The preliminary adjustments and controls are performed by a skilled technician, who has been specifically trained for this purpose. 4.2 Checks of safety systems Indicative list of adjustments and checks of safety systems and devices to be carried out: ...

  • Page 30: Using The Machine (For The User)

    5. USING THE MACHINE (FOR THE USER) 5.1 Checks  Check the machine status on the display, and check that there are not any alarm messages. 5.2 Opening and closing the door Door opening and closing takes place by means of motorized vertical sliding. This machine is equipped with a door-blocking system during operation.

  • Page 31: Door Unlocking

    MACHINE STATUS POSSIBLE ACTION To open and close the doors press buttons on the control panel. STAND-BY The opening of both doors at the same time is prohibited (only for through machine). WORKING CYCLE During the washing cycle the doors will remain closed. At the end of cycle press buttons to open and close the doors.

  • Page 32: Preparation And Loading Transfer

    5.4 Preparation and loading transfer  Place the items to be washed inside the machine and position them carefully on the holder and in the rack.  Items should not overlap.  Receptacles should be positioned so that liquids can flow out easily. ...

  • Page 33: Operation

    The machine is equipped with a system of automatic verification of proper positioning of the basket inside the washing chamber; in case of improper positioning, the machine washing cycle start functions are disabled. The machine is equipped with a system for the recognition of the type of basket placed in the chamber. Automatically, the matching of a specific wash cycle can be activated.
  • Page 34 CODE TABLE – MASK FOR AUTOMATIC BASKET RECOGNITION Code Pos.0 Not used Pos.1 Pos.2 Pos.3 Pos.4 Pos.5 Pos.6 Pos.7 Check basket position Programs linked together N.B. The control code makes it possible to recognize the breakdown of an odd number of sensors (1,3,etc.), but not the breakdown of an even number of sensors.

  • Page 35: Control Panel And Symbols Used

    6. CONTROL PANEL AND SYMBOLS USED 6.1 Control panel (Loading side) The control panel is composed of a LCD “Touch-screen” monitor and a membrane keypad with six setting keys. The LCD monitor, depending on the programme/management status position, displays keys that can be selected by pressing the display area and which control specific control functions.

  • Page 36: Control Panel (Unloading Side - If Present)

    6.2 Control panel (Unloading side - if present) The control panel is composed of a LCD “Touch-screen” monitor with two setting keys. BUTTON DESCRIPTION CLOSE DOOR CLOSING key. OPEN DOOR OPENING key. REV_0.09_COD.7080071_A4 PAG. 36...

  • Page 37: 6" Colour Touch-Screen Terminal (Loading Side)

    6.3 6” colour touch-screen terminal (Loading side) This displays the various programme, phases, the temperature and any abnormalities of the machine. Initially, in the Standby status, it shows the type of programme selected. In the case of a Shutdown, the message "ALARM" appears (flashing). By pressing on the message, the page related to alarms is displayed, with the possibility to reset.

  • Page 38: Emergencies And Checks

    6.4 Emergencies and checks MAIN POWER SUPPLY SWITCH The machine is equipped with a main ON-OFF switch, located on the dirty side, which disconnects the electrical power supply from all the auxiliary controls. EMERGENCY PUSH BUTTONS The machine is equipped with two emergency buttons, not automatically reset kind: ...

  • Page 39: Washing Programmes

    7. WASHING PROGRAMMES Washing programmes are built by assembling functional blocks called "PHASES" in a proper sequence, checking the handling of input parameters (water, chemicals, times, temperatures, pressures, conductivity) in order to ensure the respect for the desired quality of washing/sanitization. Limiting factors in cycle composition are: Assembly of a maximum of 24 phases.

  • Page 40: Memorization Of A Cycle

    7.3 Memorization of a cycle The system allows the memorization of 50 programs which can be memorized by the user, called USER CYCLES. The cycles consist of a succession of the phases described above, activated by the control system in a sequential manner.

  • Page 41: Program Table

    PROGRAM TABLE On page BASIC PROGRAMS, press on FREE PROGRAMS button (1). Select an empty field (2) on the FREE PROGRAMS SELECT page. CYCLE PAGE Press on the window at upper (field 1) and type the cycle name, using the video keyboard, and press “ENTER”. Press on the left side (field 2) of the first free field;...
  • Page 42 It is possible to set or modify all the properties of each phase: DRAIN – PRE-WASHING – TREATMENT – DRYING For each of these phases it is possible, in an independent manner, to set the selection and setting parameters. DRAIN SCREEN By pushing on this field it is possible to modify the name of...
  • Page 43 PREWASHING SCREEN By pushing on this field it is possible to modify the name of the phase. Activation of free outputs on every phase. Selection of the water loading circuit from the four available. Water Litre Total litres of water loaded into the chamber. ...
  • Page 44 TREATMENT SCREEN Pic.1 Pic.2 Pic.3 Activation of free outputs on every phase. Water Selection of the water loading circuit from the four available. Litre Total litres of water loaded into the chamber.  Active only with parameter Washing pump with invert. YES (Technical Data 2) Speed Selection of pump speed.
  • Page 45  Active only with parameter PH checking YES (Technical Data 5) pH fr … to (Pic.3) Set the desired limit range (minimum pH value – maximum pH value). If the value measured falls within the limit range, the cycle continues. Otherwise, the phase is repeated starting from its previous drain for a maximum number of times set by the relative parameter.
  • Page 46 DRYING SCREEN By pushing on this field it is possible to modify the name of the phase. Activation of free outputs on every phase. Low speed time (“) Fan low speed time. Medium speed time (“) Fan medium speed time. High speed time (“) Fan high speed time.
  • Page 47 PROG. xx EXAMPLE OF COMPOSITION OF A CYCLE PRE-WASH PHASE: DRAIN PHASE: Drain DRAIN PHASE: Drain Cold pre-wash Rinse water in litre Water COLD Rinse water in litres Drain cooling Litres Drain cooling Type of drain Pump advance in litres Type of drain Stepped Product 1...

  • Page 48: Start Cycle

    7.4 Start cycle Place the basket with its load in the chamber. Close the door by means of the "CLOSE DOOR" button. ATTENTION If the basket is not positioned correctly, the door will not move. In this case, check that: ...
  • Page 49 CYCLE PAGE 1 – INSERT THE OPERATOR CODE If the recognition system is activated by the operator, it will be necessary to insert the code of the operator by using alphanumeric keyboard (to create, modify or delete the code of operator see the instruction Par. 7.6). Otherwise proceed to the line PROGRAM SELECTION where the last cycle run is proposed.
  • Page 50 CYCLE STATUS KEY The name of the cycle (1). The phase on cycle (2). The action on cycle (3). The temperature of the probes (4). It shows the elapsed time after the attainment of all parameters (red), countdown of the remaining time to the end of the phase (green), the set time on the PF (white) (5).
  • Page 51 During the cycle it is possible to view the following functions: The various machine components are shown, with active components at the moment of display shown GRAPHIC in green and in red any components which may be in alarm status. Shows the trend, in a Cartesian graph, of the tub temperature control and adjustment probe based on TREND time during the cycle.
  • Page 52 TIME Graphic representation of remaining time of each washing cycle phase. REV_0.09_COD.7080071_A4 PAG. 52...

  • Page 53: How To Activate The Recognition System Of Operator

    7.5 How to activate the recognition system of operator To activate/deactivate the recognition system of operator do the procedure following: Press “SETUP” button at the MAIN MENU‟. Insert the password and confirm by pressing ENTER Access at CONFIGURATION screen. Press “SYSTEM DATA” at the CONFIGURATION screen.

  • Page 54: How To Create, Modify Or Delete The Operator Code

    7.6 How to create, modify or delete the operator code To create, modify or delete the operator code do the procedure following: Press “SETUP” button at the MAIN MENU‟. Insert the password and confirm by pressing ENTER Access at CONFIGURATION screen. Press “OPERATORS”...

  • Page 55: How To Read Basket Code By Using Barcode Reader

    7.7 How to read basket code by using BARCODE READER In case of the presence of BARCODE READER (Optional) on the WORKING DATA screen (section 7.4) it is displayed in automatic the washing program associate at code read from the label on the basket with BARCODE READER. To create or modify the washing program, do the procedure following: Press “SETUP”...

  • Page 56: Interruption Of Cycle

    7.8 Interruption of cycle In according to the parameter "END PHASE/END CYCLE" (System Data 1), is possible to interrupt the cycle as described below: Access to the page “WORKING STATUS”. Press “FORZ.” button, it will display the follow page. Push "END CYCLE" selector, to turn off the cycle. The cycle is interrupted and the machine drains water from chamber. In the “MAIN MENU‟”...

  • Page 57: Interruption Of Phase

    7.9 Interruption of phase In according to the parameter "END PHASE/END CYCLE" (System Data 1), is possible to interrupt a phase of the cycle as described below: Access to the page “WORKING STATUS”. Press “FORZ.” button, it will display the follow page. Push "END PHASE"...

  • Page 58: Work Procedures

    8. WORK PROCEDURES 8.1 Introduction The machine was constructed only for washing and thermal disinfection of medical instruments, trays and objects normally used in orthodontic studios, hospital wards, assisted living centres, and so forth. It is therefore subject to constant contact with aggressive detergents and with contaminated instruments. For this reason it is necessary to provide some useful instructions for the operators who will be using it.

  • Page 59: Emptying Of Tank

    8.5 Emptying of tank Fig.1 Set the field 1 with the numbers of days after which you want to perform the procedure of emptying. After this time the machine will display the screen on Fig.1 to confirm the start of the procedure. The field 2 display the date of the last procedure of emptying.

  • Page 60: Machine Status

    9. MACHINE STATUS When there is a voltage drop in the line and the tension is restored, the machine memorises the status that was present at the time of the voltage drop. When the tension is restored the machine normally returns to “wait” mode. 9.1 Wait The machine is ready to start a cycle (if doors closed).

  • Page 61: Special Features

    10. SPECIAL FEATURES 10.1 PLC The PLC supervises the sequence of the various phases of the washing cycle. Some phases end upon reaching a certain level in the chamber, upon expiration of a certain time, upon reaching a certain temperature in the chamber or for a specific combination of these situations. 10.2 Power drop 10.2.1 Power drop during standby In case of there is a voltage drop in the stand by status, at the next return of power the machine will return in stand by...
  • Page 62 11. MENU 11.1 Menu plan MAIN MENU WORKING CYCLE LAST CYCLE UTILITY MAINTENANCE SETUP REV_0.09_COD.7080071_A4 PAG. 62...
  • Page 63 MAIN MENU SAMPLES LAST CYCLE EVENTS TREND CONSUMPTION PROGRAM CYCLE RE-PRINT MACHINE DATA MAINTENANCE UTILITY I/O STATUS DIAGNOSTIC TANK EMPTYING HEATING LOCAL/REMOTE TRANSP.UTILITY PRINTER UTILITY REV_0.09_COD.7080071_A4 PAG. 63...
  • Page 64 MAIN MENU MAINTENANCE PASSWORD UPDATE CLOCK MANUAL CONTROL GRAPH. INPUT RESET DEFAULT OUTPUT TANKS UPDATE MAINT. HISTOR. MAINT. HISTOR. EVENTS HISTOR. CYCLES REV_0.09_COD.7080071_A4 PAG. 64...
  • Page 65 MAIN MENU SETUP PASSWORD SYSTEM DATA OPERATORS PROGRAMS PREFERRED PROGR. BASKET ARCHIVE BASKET RECOG. MAKE DEFAULT FORMAT C.F. FACTORY DATA REV_0.09_COD.7080071_A4 PAG. 65...

  • Page 66: Parameter Settings

    12. PARAMETER SETTINGS To modify configuration settings, from the main menu you must press the SETUP key and enter the access password. = OPTIONAL 12.1 Parameter list DESCRIPTION – Sw Version 4.04 Range NOTE System Data – Page 1 End user 20 car.
  • Page 67 DESCRIPTION – Sw Version 4.04 Range NOTE Active only with “Washing arm rotating Enable washing arm check sensor” set at YES Enable the washing arm rotating sensor (Technical data – Page Active only “Loading/unloading Automatic basket loading system installed” is  Enable the automatic basket loading NO (Technical data –...
  • Page 68 DESCRIPTION – Sw Version 4.04 Range NOTE Fan pressure switch disable It is possible to choose which pressure switch to disable: 0=both enable, 1=pressure switch 1 disable, 2=pressure switch 2 disabled Tank 1 temperature in stand-by °C Temperature to reach on tank 1 during stand-by Max available status Tank 2 temperature in stand-by...

  • Page 69: Machine Data

    With STANDARD the STANDARD Alarm management START STEP machine start from START CYCLE Step to start from after an alarm the step where it was END CYCLE before the alarm SUPERVISOR presence HAKKO Steelco Data or ATS HAKKO+PC REV_0.09_COD.7080071_A4 PAG. 69...
  • Page 70 DESCRIPTION – Sw Version 4.04 Range NOTE Barcode reader presence Barcode reader presence Printer presence Printer presence Doors opened at same time Both door can be opened at same time Technical data – Page 2 CONVEYER Loading system installed TROLLEY Automatic loading system installed ECO.
  • Page 71 DESCRIPTION – Sw Version 4.04 Range NOTE Conductivity An. Transduc. Conductivity analogue transducer presence Technical data – Page 4 Drying Drain pump presence Treatment time interruption If the temperature go down the set point the countdown is interrupted and start again when the temperature reach again the set point Machine type DS 800...
  • Page 72 DESCRIPTION – Sw Version 4.04 Range NOTE RINSING Tank Presence of the rinsing tank Technical data – Page 6 (If one of the heating type parameter is set to MIXED or ELECTRICAL) Max power available Machine total power Max available Power on chamber heating Power to dedicate to the chamber heating Max available...
  • Page 73 DESCRIPTION – Sw Version 4.04 Range NOTE Emergency °C Maximum temperature over the set temperature 0.0-+99.9 ZERO SPAN Adjustment -99.9 -99.9 °C +99.9 +99.9 Probe calibration Transducers – Other transducers NULL SPAN Active only if “Pump -1.00 -1.00 pressure transducers” W.
  • Page 74 DESCRIPTION – Sw Version 4.04 Range NOTE ZERO SPAN -99.99 -99.99 Adjus.tank 1 probe °C Probe 1 calibration +99.99 +99.99 Adjus.tank 2 probe -99.99 -99.99 °C +99.99 +99.99 Probe 2 calibration Adjus.tank 3 probe -99.99 -99.99 °C Probe 3 calibration +99.99 +99.99 Time data –...
  • Page 75 DESCRIPTION – Sw Version 4.04 Range NOTE Active only if “Steam Steam condenser time condenser solenoid valve” is set to YES Solenoid valve steam condenser cooling 99.9 99.9 (Technical data – Page functioning time Active only with “Water Tank levels disparity type”...
  • Page 76 DESCRIPTION – Sw Version 4.04 Range NOTE Drying cooling time Time before the drying phase end to switch off the 0.0-999.9 heating elements to cool down the temperature inside the drying circuit Active only Drain time after recovery “Recovered water” is 0.0-99.9 Drain time on standard drain after the water recovery set different to 0 (Other...
  • Page 77 DESCRIPTION – Sw Version 4.04 Range NOTE Chem. Impul.Excess for alarm Number of impulses with dosing pump OFF to give an Number 0-99 alarm Others data – Page 3 Max temp. prewashing phase Max temperature allowed during prewashing phase: is °C 0.0 - Max available the temperature is higher the machine will give an...
  • Page 78 DESCRIPTION – Sw Version 4.04 Range NOTE HIGH speed washing pump Frequency setting for the high speed of the pump Active only with “Washing pump with MEDIUM speed washing pump inverter” set to YES Frequency setting for the medium speed of the pump 100 (%) (Technical data –...

  • Page 79: Input And Output

    DESCRIPTION – Sw Version 4.04 Range NOTE Chemical 4 Equivalences Range Note 0.00 Water 1 imp/lt 99.99 0.00 Water 2 imp/lt Active only the equivalence following the value set 99.99 on parameter “Water nr” (Technical data – Page 0.00 2) and “Water type” (Technical data – Page 4) Water 3 imp/lt 99.99...

  • Page 80: Calibration Of The Chemical Product Dispensing System

    14. CALIBRATION CHEMICAL PRODUCT DISPENSING SYSTEM 14.1 Impulses calibration Following it is described the procedure to execute the calibration of the chemical product (impulses calibration). Insert the suction lance into the canister of chemical product to be calibrated. Disconnect the pipe from the output of flowmeter. ATTENTION There is a risk of contact with the chemical product, therefore obtain appropriate individual protection gear (gloves for protection from chemical substances, breathing protection masks,...
  • Page 81 Access at “EQUIVALENCE” page on control panel: Press “SETUP” button at the MAIN MENU‟. Insert the password and confirm by pressing ENTER. Press “FACTORY DATA” button”. Press “EQUIVALENCE” button”. REV_0.09_COD.7080071_A4 PAG. 81...
  • Page 82 Press “CHEMIC.CALIB.” button”. Select the type of chemical product to be dosed by pressing on field 1. ATTENTION In order to do a correct calibration it is necessary to control that the chemical products dosing system is completely filled. Insert the end of pipe in graduated cylinder. REV_0.09_COD.7080071_A4 PAG.
  • Page 83 Press “DOSAGE” button to activate the dosing pump. Deactivate the dosing pump when the level of chemical product in ml-graduated cylinder have reached 100 ml. Insert in the field 1 the quantity of chemical dosed and press “CALIBR.” button (2) to calculate the dosing value. Press “DRAIN”...

  • Page 84: Time Calibration

    When the calibration is finished, disconnect the pipe from the output of flowmeter and then reconnect the system pipe. Execute a new washing cycle without items in chamber, to ensure the fill of chemical dosing system. 14.2 Time calibration Following it is described the procedure to execute the calibration of the chemical product (time calibration). Insert the suction lance into the canister of chemical product to be calibrated.
  • Page 85 Access at “GRAPH. STATUS” page”. Press “MAINTENACE” button at the MAIN MENU‟. Insert the password and confirm by pressing ENTER. Press “MANUAL CONTROL” button”. Press “GRAPH. button. REV_0.09_COD.7080071_A4 PAG. 85...
  • Page 86 Press “MAN. NO” to activate manual commands. Activate the pump to execute the loading chemical on circuit. When the chemical reaches the end of pipe, deactivate the pump. ATTENTION In order to do a correct calibration it is necessary to control that the chemical products dosing system is completely filled.
  • Page 87 Activate the dosing pump by manual commands and at same time activate the stopwatch, until it reaches the value of 100 ml. Calculate the value of calibration as the ratio between the time measured by the stopwatch and the amount of chemical product dosed in the cylinder.
  • Page 88 If the value is not correct, modify the calculated value and repeat the procedure. When the calibration is finished, disconnect the pipe from the output of dosing pump and then reconnect the system pipe. Execute a new washing cycle without items in chamber, to ensure the fill of chemical dosing system. REV_0.09_COD.7080071_A4 PAG.

  • Page 89: Water Calibration

    15. WATER CALIBRATION Following it is described the procedure to execute the calibration of water.  Connect a pipe to output of water flowmeter.  Don’t connect the other pipe end. Access at “EQUIVALENCE” page on control panel: Press “SETUP” button at the MAIN MENU‟. Insert the password and confirm by pressing ENTER. Press “FACTORY DATA”...
  • Page 90 Press “WATER CAL.” button”. Select the type of water to be dosed by pressing on field 1. Insert the end of pipe in graduated bucket. Press “DOSAGE” button to open the solenoid valve. Close the solenoid valve when the level of water in graduated bucket have reached 10 l.

  • Page 91: Clock

    Insert in the field 1 the quantity of water dosed and press “CALIBR.” button (2) to calculate the dosing value. Press “DRAIN” button (3) and continue to calibrate another water by pressing on field 4. At the end of calibration procedure press “END” button (5). Press “SAVE”...

  • Page 92: Historical Data Saving

    17. HISTORICAL DATA SAVING The machine allows the saving of historical data of washing cycle and events. The data is saved into the CF-Card that must always be present. If CF-Card is not present the machine will displayed “CF-Card NOT OK” alarm. When the CF-Card have to be replaced, it is necessary to format the new CF-Card.

  • Page 93: Historical Data

    The system is able to save, in permanent memory, the events related to the last cycles. The last cycle performed is stored in full. Example of printing of last cycle performed, with activation of all possible displays. EXAMPLE: STEELCO User: * * * * * * * * Model : ********** Machine : 1200 Station nr.

  • Page 94: Alarm And Warning Messages

    19. ALARM AND WARNING MESSAGES 19.1 Alarms management In the presence of anomaly that causes a block, will be displayed the message “ALARM !” into the field relating to mode of operation present in the top bar of any page. Press that field to access to the page “ALARMS ACT.“...

  • Page 95: Alarm List

    Below you can find a list of all available machine alarms: ALARM LIST 00 CONTROL PLC BLOCKED 52 TANK 1 MAX LEVEL FAILURE 01 PLC CONTROL FAILURES (XOB8) 53 TANK 2 MAX LEVEL FAILURE 02 PLC CONTROL FAILURES(XOB10) 54 TANK 3 MAX LEVEL FAILURE 03 PLC CONTROL FAILURES(XOB12) 55 LOADING DOOR LS DISAPRITY 04 PLC CONTROL FAILURES (TEST)

  • Page 96: Warning Management

    ALARM LIST 40 EMERGENCY+ DRYING TEMP. 97 TANK 1 TEMPERATURE EMERGENCY 41 DRYER PRESSURE SWITCHES 2 98 TANK 2 TEMPERATURE EMERGENCY 43 FAILURE ON SOL.WATER 1 !!! 99 TANK 3 TEMPERATURE EMERGENCY 44 FAILURE ON SOL.WATER 2 !!! 100 EXCESSIVE TEMPERATURE ON TANK/CYCLE 45 FAILURE ON SOL.WATER 3 !!! 101 TANK EXCESSIVE TEMPERATURE 46 FAILURE ON SOL.WATER 4 !!!

  • Page 97: Warning List

    Below you can find a list of all available machine warnings: WARNING LIST 128 LOW LEVEL PRODUCT 1 143 AIR FILTER OBSTRUCTED 129 LOW LEVEL PRODUCT 2 144 STEP START 130 LOW LEVEL PRODUCT 3 145 END PHASE FORCING 131 LOW LEVEL PRODUCT 4 146 END CYCLE FORCING 132 MITSUBISHI LINK 147 CONDUC.TOO HIGH...

  • Page 98: Pc Interface

    20. PC INTERFACE The system provides an Ethernet communications channel. By means of this channel it is possible to download the complete data of the last cycle, view the status, in real time, of the machine, remote programming. INTERFACE LAST CYCLE DATA Events Sampling Amounts dispensed /...

  • Page 99: Maintenance

    21. MAINTENANCE 21.1 General recommendations on maintenance The machine was constructed only for washing and thermal disinfection of orthodontic instruments, trays and objects normally used in orthodontic studios, hospital wards, assisted living centres, and so forth. It is therefore subject to constant contact with aggressive detergents and with contaminated instruments. For this reason it is necessary to provide some useful instructions for the operators who will be performing maintenance on it.

  • Page 100: Procedure For Routine Maintenance Work

    Press the button “UPDATE MAINT.” Compile the page “MAINTENANCE INTERV.”, set the date and the cycles to which must occur the next general maintenance of the machine. Maintenance date: current date. Cycles: current cycles. Note: maintainer notes relating to the intervention of maintenance done.
  • Page 101 TABLE OF ROUTINE MAINTENANCE TASKS NOTA: Routine maintenance tasks must be performed at the intervals set forth in the table. It is however advisable to carry out single cleaning tasks anytime you feel they may be necessary. REV_0.09_COD.7080071_A4 PAG. 101...

  • Page 102: Every 12 Months

    In case the machine requires the replacement of one or more components, please refer to the manufacturer‟s spare part list. It is advisable to carry out a general check-up and to clean the appliance regularly, particularly if the supply water is very hard. Particular attention should be paid to heating element and the probe of thermostats.
  • Page 103 CLEANING OF WASHING CHAMBER DRAIN FILTERS Worker: Ac Frequency of Intervention: every day METHOD OF INTERVENTION: clean the washing chamber drain filters in the following manner:  Open the washing chamber door and extract the basket.  Extract the drain water filtering assembly from the chamber. ...
  • Page 104  Replace the clean filter on the washing chamber drain.  Put the cover for the drain water filter back in place. Lock it in position with the threaded pin.  Put the drain water filter group back in the washing chamber. CLEANING OF WASHING CHAMBER THERMOSTAT PROBE Worker: Is Frequency of Intervention: 6 months...
  • Page 105 CLEANING OF WASHING ROTORS Worker: Ac Frequency of Intervention: every week METHOD OF INTERVENTION: clean the washing rotors as follows:  Open the washing chamber door and extract the basket.  Unscrew the fastening pin of the two rotors and extract them from the chamber. ...

  • Page 106: Procedure For Special Maintenance Work

    CLEANING THE EXTERNAL BODY OF THE MACHINE Worker: Ac Frequency of Intervention: every day METHOD OF CLEANING OUTER BODY Use a damp cloth to clean the outer body of the machine. Use only neutral detergents. Do not use abrasive detergents or solvents and/or thinners of any kind. METHOD OF CLEANING MARKING LABEL Use a damp cloth to clean the marking label surface.

  • Page 107: Table Of Special Maintenance Tasks

    21.5 Table of special maintenance tasks See scheduled maintenance form table. CLEANING OF COLD EATER INLET FILTERS Worker: Is Frequency of Intervention: 6 months or when necessary METHOD OF INTERVENTION: clean (or replace) the filter on the cold water supply tube as described below: ...
  • Page 108 CLEANING OF DRYING SYSTEM PRE-FILTER Worker: Is Frequency of Intervention : 100 hours METHOD OF INTERVENTION: clean (or replace) the drying system pre-filter as described below: Remove the two screws from the drying system pre-filter protective front panel and remove it from the machine. Extract the pre-filter and clean it of any dust.
  • Page 109 CLEANING OF DRYING SYSTEM HEPA FILTER Worker: Is Frequency of Intervention : 300 hours METHOD OF INTERVENTION: clean (or replace) the drying system HEPA filter as described below: Remove the two screws from the drying system pre-filter protective front panel and remove it from the machine. Extract the pre-filter.
  • Page 110 REPLACEMENT THE MEMBRANE PIPE OF DISPENSING PUMP Worker: Is Frequency of Intervention: from 3 to 6 months METHOD OF INTERVENTION: replace the membrane pipe of dispensing pump for chemical products as described below: Remove the closure panel of the machine by removing the screws. Access the chemical product pump.
  • Page 111 Replace the membrane pipe into dispensing pump, turning the rotor. ATTENTION: the rotor of dispensing pump turns ONLY clockwise !!! Put back the protective mask of the rotor. CLEANING OF DISPENSING PUMP FOR CHEMICAL PRODUCTS Worker: Is Frequency of Intervention: from 3 to 6 months METHOD OF INTERVENTION: clean the pump for the dispensing of chemical products as described below: ...
  • Page 112 CLEANING OF THE INJECTION BASKET GASKET Worker: Is Frequency of Intervention: 6 months METHOD OF INTERVENTION clean the injection gasket of basket as described below:  Open the washing chamber door and extract the basket.  Remove the gaskets as shown on following picture. ...
  • Page 113 CLEANING OF SAFETY SIGNALS SURFACES Worker: Is Frequency of Intervention: 1 year METHOD OF INTERVENTION: Clean the safety signals surfaces with water or isopropyl alcohol, using a cloth. WARNING In order to remove the scale, suitable products can be used, yet pay attention that they are not highly corrosive.

  • Page 114: Problems - Causes - Solutions

    22. PROBLEMS – CAUSES – SOLUTIONS 22.1 Introduction This chapter includes possible problems which may occur during machine operation, along with their cause and solution. All components, if not identified by specific figures, are referred to by the attached assembly drawings. Should the inconveniences continue or take place frequently even after having carried out all the instructions stated in this chapter, please contact the Technical Support Centre of reference.
  • Page 115 MACHINE DOES NOT PERFORM DRYING PHASE: Air filter of drying system is dirty or clogged. Clean the filter by carrying out the routine maintenance set forth in chapter 21 (Form M5) of this manual. The fan of the drying system does not work. Check the electrical connections of the drying system.

  • Page 116: Machine Disposal

    23. DECOMMISSIONING 23.1 Instructions for disassembly of the machine For demolition and subsequent disposal of your machine, proceed as follows:  Disconnect the machine from the electrical power and water supply, and from the drain. With the machine disconnected, check that the water circuit is not pressurized. ...

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