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Table of Contents
Related Manuals for Toyota 32-8FGF15
Summarization of Contents
1 FOREWORD
Models Covered by this Manual
Lists the specific forklift models covered by this operator's manual.
2 SAFE USE
Before Starting Operation
Provides crucial instructions and safety precautions to follow before operating the forklift.
Safety Requirements
Outlines specific safety requirements for trucks equipped with load bearing clamps.
6 WARNING LABELS
General Warning Labels
Describes various warning labels affixed to the truck and their meanings.
Specific Warning Labels
Details warning labels related to fuel, tip-over hazards, hydraulic oil, and DPF systems.
More Warning Labels
Covers warning labels for DPF system, lifting procedures, and overhead guard.
7 SAS FUNCTION
Precautions on SAS
Outlines essential precautions and safety measures when operating a forklift equipped with SAS.
Active control rear stabilizer
Explains the SAS feature that locks rear wheels to enhance stability during turns.
Automatic fork leveling control
Details the function that automatically stops forks at the horizontal position.
8 OPS FUNCTION
Precautions on OPS
Details safety precautions and operational guidelines for the Operator Presence Sensing system.
Travel OPS function
Explains how the OPS system stops powered travel when the operator leaves the seat.
Load handling OPS function
Describes how the OPS system stops load handling operations when the operator leaves the seat.
9 TRAVEL AND LOAD HANDLING CONTROL (OPTION)
Lift-height and load sensing travel speed control
Describes the function of controlling travel speed based on load height and sensing.
Lift-height and load sensing sudden start-off prevention
Explains the feature that prevents sudden acceleration when lifting loads.
Low-speed setting
Details how to set and use the low-speed function to limit maximum traveling speed.
10 MAIN FUNCTIONS
Engine auto stop function
Explains the automatic engine and power shutdown feature to prevent fuel waste.
Eco-mode
Details the Eco-mode which limits acceleration for improved fuel consumption.
11 SWITCHES AND LEVERS
Ignition key switch
Explains the function and operation of the ignition key switch for starting and stopping the engine.
Direction control lever
Describes the lever used to change travel direction between forward and reverse.
Lift lever
Details the lever used to lift and lower the forks, with speed adjustment.
Tilt lever
Explains the lever used to tilt the mast forward and backward, with speed adjustment.
Accelerator pedal
Describes the pedal used to control engine speed and travel/load handling speed.
Brake pedal
Explains the pedal used to slow down or stop the truck.
Inching pedal
Describes the pedal used for fine adjustment of travel speed.
Parking brake pedal
Explains how to use the parking brake for parking or stopping the truck.
EZ pedal (Option)
Describes the EZ pedal which functions as both accelerator and direction control.
12 BODY COMPONENTS
Operator's seat
Details the specially designed operator's seat and seat belt for safety.
Swivel seat (Option)
Explains the usefulness of the swivel seat for long distance travel or exiting the truck.
Comfort seat (Option: High overhead guard/ Premium cabin)
Describes the comfort seat features including adjustments for operator position and lumbar support.
Engine hood (Except Mini lever or Joy stick models)
Provides instructions on how to open and close the engine hood for specific models.
Lifting points
Explains the cautions to observe when lifting the forklift at designated points.
Forks
Instructions on how to adjust forks and important safety warnings regarding their weight and secure locking.
Lights
Explains the operation of head lights and front combination lights via the light control switch.
Cabin (Option)
Describes the cabin options, including half cabin and steel cabin models.
13 INSTRUMENT
Combination meter
Details the gauges and warning lamps on the combination meter for different engine models.
Water temperature gauge
Explains how the water temperature gauge functions and what the indicators mean.
Hour meter
Describes the operation and purpose of the hour meter for tracking operating hours and maintenance timing.
Malfunction indicator lamp
Informs the operator when an error occurs in the engine control system.
OPS indicator
Informs the operator that the OPS system is about to be activated when the operator leaves the seat.
Spanner indicator
Illuminates or blinks when an error is found in the engine control system or SAS/OPS.
OK monitor (Option)
Monitors air cleaner element clogging, engine coolant level, brake fluid level, and parking brake status.
Multi-function display (Option)
Explains the switches and display areas for different engine models and options.
Status screen
Displays information like eco-mode, low-speed setting, digital speedometer, function activation, etc.
Meter screen
Allows switching between ODO/TRIP meter and planned maintenance hour meter screens.
Load meter (Only with Multi-function Display DX)
Displays the weight of the load being handled on the status screen.
Low-speed setting indicator
Indicates when low-speed settings have been set, showing a turtle mark.
Travel and load handling control indicator
Appears when Lift-height and Load Sensing controls are active.
Parking brake on warning
Warns the operator if the truck travels without releasing the parking brake.
14 LPG DEVICE
Names of LPG device components
Identifies the main components of the LPG device, including the tank and regulator.
LPG related parts
Details parts related to the LPG system, such as valves and screws.
Switches
Explains the fuel changeover switch and the LPG warning switch.
Operating LPG-powered forklift
Guides on how to start the engine for LPG models and gasoline-LPG models.
Refueling your truck
Details crucial safety rules for refueling to avoid fire or explosion.
Safety precautions on LPG-powered forklifts
Lists strict safety precautions for operating LPG-powered forklifts to avoid hazards.
15 PRE-OPERATION CHECK
General inspection
Lists items to inspect at the start of each shift for safety and pleasant working conditions.
Engine compartment inspection
Details the procedures for checking the engine coolant level in the reservoir tank and radiator.
Engine oil inspection
Explains how to check and add engine oil for various engine models.
Checking hydraulic oil level
Outlines the procedure for checking the hydraulic oil level, noting variations with lift height.
Leakage inspection
Guides on checking for oil or fuel leaks in the engine compartment and radiator.
LPG leakage inspection (Option: LPG and Gasoline-LPG models)
Provides crucial safety rules for checking LPG leaks before operation.
On board truck inspection
Details on-board truck inspection items, focusing on brake pedal checks.
While moving slowly
Covers checks to perform while moving the truck slowly, including clutch disengagement and steering.
16 STORAGE
Storage Procedures
Outlines the necessary steps to take at the end of each shift for proper truck storage and maintenance.
17 OPERATOR MAINTENANCE
Changing tires
Provides detailed instructions and safety precautions for changing tires on front and rear wheels.
Using booster cables
Explains the procedure and safety warnings for jump-starting a truck with a discharged battery.
Maintaining the battery terminals
Details the process for cleaning and maintaining battery terminals, including safety warnings.
Fuse Replacement
Guides on checking and replacing fuses, with a detailed fuse assignment table.
Air purging of the fuel system (Diesel engine models)
Explains the procedure for air purging the fuel system after complete emptying or maintenance.
Draining the sedimenter (Diesel engine models)
Details the procedure for draining water from the sedimenter when a warning light appears.
Cleaning pre-cleaner (Option)
Guides on inspecting and cleaning the pre-cleaner if dust has accumulated.
18 WEEKLY MAINTENANCE
Air cleaner cleaning
Provides instructions for cleaning the air cleaner element, including washing procedures.
Fan belt inspection
Details how to inspect the fan belt for cracks, fraying, and tension.
Battery check
Explains how to check the battery electrolyte level and specific gravity.
Torque converter oil inspection
Guides on inspecting the torque converter oil level, noting variations with oil temperature.
Removing Tar from the Regulator (LPG and Gasoline-LPG models)
Details the procedure for regularly removing tar from the regulator.
19 FRAME SERIAL NUMBER
Frame serial number location
Explains where the frame serial number is stamped on the front protector.
21 PERIODIC MAINTENANCE AND REPLACEMENT
Periodic replacement of parts and lubricants
Outlines the schedule for periodic replacement of parts and lubricants based on hours or months of operation.
Periodic maintenance table
Provides a comprehensive table detailing inspection methods and intervals for various truck components.
22 SERVICE DATA
Adjustment valve table
Provides adjustment specifications for engine, steering, brake, and oil control valve.
25 TRUCK DIMENSIONS
Truck weight
Provides a table of weights for various truck models, including total weight and axle loads.
A OTHER OPTIONS
Engine cut-off timer
Details the system that stops various functions after the driver's absence for a determined period.
Refillable tank for LPG device
Lists the components of the refillable LPG tank and related parts.
Engine hood
Provides instructions on how to open and close the engine hood.
Optimax
Explains the Automatic Lift Control (ALC) feature for managing lifting and tilting speeds.
TWIS
Describes the Toyota Wireless Information System and its safety precautions.
Pin code access
Explains the procedure for accessing the system using a PIN code.
Switch on attachment lever
Details the safety mechanism for the 4th function on the attachment lever.
Seatbelt sensor
Explains how buckling the seatbelt activates truck and mast functions.
Air conditioning unit
Provides instructions for cleaning and maintenance of the air conditioning unit.
Recommendation about fork length
Specifies the maximum authorized fork length (L) for trucks equipped with Cascade side shifter.
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