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TM
OPERATING
MAINTENANCE
& PARTS
MANUAL
SKYJACK CORP. (USA)
3451 Swenson, St. Charles, Illinois 60174 Tel: 1-800-275-9522 Fax: (630) 262-0006
SKYJACK INC.
55 Campbell Road, Guelph, Ontario N1H 1B9 Tel: (519) 837-0888 Fax: (519) 837-3102
TM
107979-8
Revised 2-1-98
Printed in U.S.A.

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Summarization of Contents

SECTION 1 INTRODUCTION
PURPOSE OF EQUIPMENT
Defines the intended use of the Skyjack SJM Series Work Platform.
USE OF THE EQUIPMENT
Describes the work platform as a maneuverable, mobile work station for flat, level surfaces.
WARNINGS
Operator must read and understand all safety labels and warnings before operation.
DESCRIPTION
Outlines the three major assemblies: platform, lifting mechanism, and base.
MAJOR COMPONENT IDENTIFICATION
Identifies key components of the work platform with an illustration.
SECTION 2 OPERATION
OPERATOR QUALIFICATIONS
Specifies that only trained and authorized personnel should operate the equipment.
OPERATING CONTROL IDENTIFICATION
Identifies and explains various controls for operation.
SET-UP PROCEDURE
Outlines the steps for putting the equipment into service after unloading.
OPERATING PROCEDURES
Covers pre-start checks and initial operation steps.
BATTERY SERVICE AND CHARGING PROCEDURES
Provides instructions for battery maintenance and charging.
BATTERY CHARGER OPERATION
Explains the operation of motor appliance and Bycan chargers.
SECTION 3 SYSTEM COMPONENT IDENTIFICATION AND SCHEMATICS
ELECTRICAL SYSTEM COMPONENTS
Introduces schematics and parts lists for the electrical system.
HYDRAULIC SYSTEM COMPONENTS
Introduces schematics and parts lists for the hydraulic system.
SECTION 4 MAINTENANCE AND TROUBLESHOOTING
TROUBLESHOOTING (Proportional Drive and Lift)
Provides troubleshooting steps for electrical and hydraulic issues.
TROUBLESHOOTING (Hi-Torque Option)
Offers troubleshooting guidance specific to the Hi-Torque option.
TROUBLESHOOTING (2-Speed Drive)
Details troubleshooting procedures for 2-speed drive systems.
SECTION 5 MAINTENANCE AND SERVICE
OPERATOR’S RESPONSIBILITY FOR MAINTENANCE
Defines the operator's role in ensuring proper maintenance.
MAINTENANCE AND INSPECTION SCHEDULE
Outlines regular maintenance and inspection intervals.
OWNER’S ANNUAL INSPECTION RECORD
Provides a template for recording annual inspections.
GENERAL MAINTENANCE HINTS
Offers general tips for effective maintenance practices.
HYDRAULIC SYSTEM MAINTENANCE AND REPAIR
Covers maintenance and repair procedures for hydraulic components.
PROPORTIONAL CONTROLLER TROUBLESHOOTING
Step-by-step troubleshooting for the proportional controller.
PROPORTIONAL CONTROLLER ADJUSTMENT
Details adjustment procedures for the proportional controller.
SECTION 6 PARTS LIST
GENERAL PARTS LIST INFORMATION
Explains how to use the parts list section.
PARTS ORDERING INFORMATION
Provides guidance on ordering replacement parts correctly.
LIST OF ILLUSTRATIONS
A list of all figures and their corresponding page numbers.
LIST OF TABLES
A list of all tables and their corresponding page numbers.

Table of Contents