UniCarriers SRX30ND Operator's Manual
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UniCarriers SRX30ND Operator's Manual

Platinum rider reach 36v ac powered electric 3,000-4,500 lb. capacities
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OPERATOR'S MANUAL
MODEL 1H2
Platinum SRX Series Rider Reach
36V AC Powered Electric
3,000-4,500 lb. Capacities
OPERATOR
Printing: October 2015 (01)
Publication No.: 0M2UC-1H200
Printed in Marengo IL USA

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  • Page 1 OPERATOR’S MANUAL MODEL 1H2 Platinum SRX Series Rider Reach 36V AC Powered Electric 3,000-4,500 lb. Capacities OPERATOR Printing: October 2015 (01) Publication No.: 0M2UC-1H200 Printed in Marengo IL USA...
  • Page 2 Reliability. It’s the defining trait of our company and our forklifts. UniCarriers’ roots extend back over 100 years, and over that time, strong, reliable performance has always been the hallmark of our organization, our people and our equipment. Today, our unrivaled reliability continues to provide UniCarriers’ customers with a competitive edge. And together, we move the merchandise that moves world commerce with greater efficiency, economy and reliability.

  • Page 3: Warnings

    UNICARRIERS AMERICAS OPERATOR’S MANUAL MODEL 1H2 SERIES WARNING • This Original Manual contains important safety information and must be made available to the operator. • Keep this manual on the truck at all times. • Do not operate the forklift unless you have reviewed and fully understand the Operator’s Manual. Failure to follow all of the instructions in this manual could be a violation of the Occupational Safety and Health Act.
  • Page 4 THE FOLLOWING WARNING IS PROVIDED PURSUANT TO CALIFORNIA HEALTH & SAFETY CODE SECTIONS 25249.5 ET. SEQ. WARNING California Proposition 65 This product contains and emits chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. WARNING An important message for the operator (for North America) •...

  • Page 5: A Word To Unicarriers Forklift Operators

    UniCarriers industrial truck. on the latest data obtainable at the time of publication. UniCarriers We urge you to read this manual carefully before operating a UniCarriers Americas Corporation, hereafter referred to as UCA, reserves the right industrial truck to familiarize yourself with the safety instructions.

  • Page 6: Table Of Contents

    Safety Rules and Practices Operator Qualifications Only in the event that UniCarriers Americas Corporation is no longer Safety Guards in business and there is no successor to the business, the user may Personal Protective Equipment for Operating Forklift...
  • Page 7 Switches Shipping Warning Tag Ignition Switch Operating Controls and Functions Emergency Switch Applications Brake and Operator Presence Pedals Application Area for UniCarriers Trucks Operator Presence Pedal Prohibited Applications for UniCarriers Trucks Brake Pedal Main Components Braking by Plugging Overview Operating the Truck...
  • Page 8 TABLE OF CONTENTS TABLE OF CONTENTS SUBJECT PAGE SUBJECT PAGE Operating the Truck (cont'd) General Care and Maintenance (cont'd) Turning Maintenance and Inspection (cont'd) Climbing Checking Horn Stopping and Parking Checking Lights Braking by Plugging (Controlled Reversing) Checking Cargo-Handling Control Lever(s) Transporting Loads Checking Safety Start System Operation Forks...
  • Page 9 TABLE OF CONTENTS SUBJECT PAGE Specifications Model Variation (Long Model Code) Breakdown Main Truck - Mast Specifications - 1H2 (SRX35N) 1H2 (SRX45N, SRX45LN) 1H2 (SRX30ND, SRXLND) Tire Size Oil Capacity Noise Level Index...

  • Page 10: Introduction

    MAINTENANCE AND SERVICING UniCarriers model 1H2 series industrial trucks meet all applicable UniCarriers industrial trucks are built to be dependable, but as with requirements of ITSDF B56 at the time of manufacture. UCA will not any industrial truck, they are only as efficient as the operator and the assume, and expressly disclaims, any liability for injuries or damage persons responsible for maintaining them.

  • Page 11: How To Use This Manual

    HOW TO USE THIS MANUAL The operating instructions in this guide do not replace any other rules or laws of safety that are used in or required by federal, state, local Included in this manual are the essentials of safe forklift operation, truck agencies or your own operational area.

  • Page 12: Safety Signs And Safety Messages

    SAFETY SIGNS AND SAFETY MESSAGES WARNING SYMBOLS & LEVELS Safety signs and Safety messages are placed in this manual and on the Always follow the warnings in this Operator’s Manual and any located truck to provide instruction and identify specific areas where potential on the truck to help avoid accidents and/or injuries from occurring.

  • Page 13: Safety Rules And Practices

    SAFETY RULES AND PRACTICES OPERATOR QUALIFICATIONS SAFETY GUARDS WARNING WARNING • Operator must be trained, evaluated and authorized to drive • An overhead guard is intended to offer protection from falling the forklift and must understand safety techniques and rules objects but cannot protect against every possible impact.

  • Page 14: Personal Protective Equipment For Operating Forklift

    SAFETY RULES AND PRACTICES PERSONAL PROTECTIVE EQUIPMENT FOR DAILY INSPECTION OPERATING FORKLIFT WARNING Helmet Safety Muffs • OSHA 1910.178 requires a daily or per shift inspection. Glasses Inspect the forklift before operating. Do not operate the forklift if it is in need of repair. If it is in need of repair, tag the Dust forklift, remove the key and report the condition to the proper Mask...

  • Page 15: Operator Responsibility

    SAFETY RULES AND PRACTICES OPERATOR RESPONSIBILITY WARNING • Safe operation is the responsibility of the operator. • The operator shall develop safe working habits and also be aware of hazardous conditions in order to protect himself, other personnel, the truck, and material being handled. •...
  • Page 16 SAFETY RULES AND PRACTICES GENERAL (cont’d) WARNING • A powered industrial truck is unattended when the operator is more than 8 m (25 ft) from the truck which remains in his view, or whenever the operator leaves the truck and it is not in his view.

  • Page 17: No Riders

    SAFETY RULES AND PRACTICES GENERAL (cont’d) NO RIDERS WARNING • Care shall be taken not to contact overhead installations such as lights, wiring, pipes, sprinkler systems, etc. • Always ensure there is sufficient height and width for the truck to pass. WARNING •...

  • Page 18: Traveling

    SAFETY RULES AND PRACTICES TRAVELING WARNING • Observe all traffic regulations including authorized plant speed limits. Under normal traffic conditions, keep to the right. Maintain a safe distance, based on speed of travel, from the truck ahead; and keep the truck under control at all times.
  • Page 19 SAFETY RULES AND PRACTICES TRAVELING (cont’d) WARNING With load Without load • Under all travel conditions, operate the truck at a speed that will permit it to be brought to a stop in a safe manner. • Travel with load-engaging means or load at lowered height except during stacking operation.

  • Page 20: Load Handling

    SAFETY RULES AND PRACTICES TRAVELING (cont’d) LOAD HANDLING WARNING WARNING • Before driving over a dockboard or bridge plate, be sure • Handle only stable or safely arranged loads. that it is properly secured. Drive carefully and slowly across the dockboard or bridge plate, and never exceed its rated capacity.

  • Page 21: Dockboards (Bridge Plates), Trucks And Railroad Cars

    SAFETY RULES AND PRACTICES LOAD HANDLING (cont’d) DOCKBOARDS (BRIDGE PLATES), TRUCKS AND RAILROAD CARS d. Handle loads only with the load engaging means and do not transport loads or miscellaneous items with the operator’s compartment or other areas of the truck. WARNING •...

  • Page 22: Surface & Capacity

    SAFETY RULES AND PRACTICES DOCKBOARDS (BRIDGE PLATES), TRUCKS AND SURFACE & CAPACITY RAILROAD CARS (cont’d) WARNING WARNING • The 1H2 models must be used on only smooth, solid floor • All types of dockboards shall have a high friction surface conditions.

  • Page 23: Installation Of Attachments

    SAFETY RULES AND PRACTICES INSTALLATION OF ATTACHMENTS IN CASE OF TIP-OVER WARNING • The 1H2 series forklifts have been designed for side shift attachments (refer to "Truck Modifications" on page 4). ANSI/ITSDF STANDARDS FOR FORKLIFT CLAMP ATTACHMENTS WARNING • The ANSI/ITSDF Standards regarding forklift mounted clamp attachments took effect for trucks shipped on or after NOTE: These instructions apply to stand-up rider type trucks with a October 7, 2010.

  • Page 24: Transporting Forklift

    Block • This brake must be electrically or mechanically released to move unit. • UniCarriers does not recommend winching this model forklift without brakes released. • If winching is required, a strap or cable must be wrapped around the forklift and its load carrying device (mast).

  • Page 25: Hoisting (Lifting) Up The Forklift

    SAFETY RULES AND PRACTICES TRANSPORTING FORKLIFT (cont’d) HOISTING (LIFTING) UP THE FORKLIFT WARNING • Only use this method as a last resort to move the forklift if the normal application requires repeated lifting. Permanent lifting devices must be mounted on the forklift by UCA. Contact your Local Authorized Dealer for more details.

  • Page 26: Function Tests

    SAFETY RULES AND PRACTICES TRANSPORTING FORKLIFT (cont’d) POSITION OF DATA & CAPACITY PLATES AND FUNCTION TESTS DECALS The functional tests are carried out to check whether the forklift functions correctly after it has been transported (over land or water), WARNING or after it has been taken out of storage.
  • Page 27 SAFETY RULES AND PRACTICES POSITION OF DATA & CAPACITY PLATES AND DECALS (cont’d) WARNING/ATTENTION ACHTUNG/ATENCION WARNING/ATTENTION/ACHTUNG/ATENCION WARNING/ATTENTION ACHTUNG/ATENCION GASES produced by this battery can be explosive. Cigarettes, flames, or sparks could cause battery to explode. Make sure batteries are stored and charged in a well-ventilated area. DANGER Batteries contain SULPHURIC ACID can cause severe burns.

  • Page 28: Data & Capacity Plates And Decals

    SAFETY RULES AND PRACTICES DATA & CAPACITY PLATES AND DECALS Actual Capacity will vary with forklift configuration and load center. Mast configuration will determine the maximum lifting distance. These values Know your unit. The data plate indicates all necessary information are stamped on the data plate.

  • Page 29: Identification Numbers

    SAFETY RULES AND PRACTICES DATA & CAPACITY PLATES AND DECALS (cont’d) AUTION RIvE ECAL ASE OF ECAL DENTIFICATION UmbERS  View from A NOTE: These instructions apply to stand-up rider type trucks with a large rear opening in the drivers compartment. If the electric stand-up lift truck starts to tip over or fall in any direction, Serial number step off the rear and away from the truck.

  • Page 30: Battery Gate Decal

    SAFETY RULES AND PRACTICES DATA & CAPACITY PLATES AND DECALS (cont’d) EE D ECAL ATTERY ECAL WARNING WARNING • Battery gates must be installed before operating the truck. • "EE" labeled and classified forklifts require special equipment and enclosures. INCH OINT ECAL •...

  • Page 31: Battery Decal

    SAFETY RULES AND PRACTICES DATA & CAPACITY PLATES AND DECALS (cont’d) ARNING RIvE ECAL RAINED AND UTHORIzED ATTERY ECAL GASES produced by this battery can be explosive. Cigarettes, flames, or sparks could cause battery to explode. Make sure batteries are stored and charged in a well-ventilated area. DANGER Batteries contain SULPHURIC ACID can cause severe burns.

  • Page 32: Caution Fork Decal

    SAFETY RULES AND PRACTICES DATA & CAPACITY PLATES AND DECALS (cont’d) HIPPING ARNING AUTION ECAL WARNING Do not stand on or underneath forks. • Riding on the forks is strictly prohibited. Furthermore, do not stand immediately underneath the forks. Otherwise, serious accidents can occur if the forks should move abruptly and the load placed on the forks unexpectedly falls down.

  • Page 33: Operating Controls And Functions Applications

    • Not to be used for pushing applications APPLICATION AREA FOR UNICARRIERS TRUCKS • Do not tow other lift trucks UniCarriers industrial trucks are solely designed and manufactured to handle goods. The truck should only be fitted with the appropriate • Do not transport or lift passengers accessories relevant to the application.

  • Page 34: Main Components

    OPERATING CONTROLS AND FUNCTIONS MAIN COMPONENTS 1. Mast Upright: The mast upright is the lifting device for the forks. The lifting is done through hydraulic lift cylinders and chains. 2. Lift Cylinders: The cylinders are used to lift the forks up and down.

  • Page 35: Overview

    OPERATING CONTROLS AND FUNCTIONS OVERVIEW Multi-function handle Control Panel Indicator panel Shift left Tilt down Travel forward Lift down Tilt up Mode Lift up Shift right Steering wheel selection Travel backward buttons Reach Retract Horn switch Optional toggle switch Steering wheel knob Ignition switch...

  • Page 36: Meters, Indicators And Lamps

    OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS bASIC OPERATION When ignition switch is ON Turn the key switch to the The operator compartment contains the 1H2 main functional controls (all displays illuminated) [START] position to illuminate the to operate the truck in a safe and controlled manner. The meter panel display monitor.

  • Page 37: Battery Capacity Indicator

    OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS ( cont’d) CAUTION bATTERY CAPACITY INDICATOR • Turning the steering wheel frequently while the forklift truck During forklift operation, periodically check the battery capacity. Make is stopped may cause uneven wear of the tire on the driving every effort to recharge the battery before the battery low message wheel or overload to the EPS motor (steering motor).
  • Page 38 OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS ( Neutral safety (for traveling) cont’d) If the ignition switch is turned to the ON position with the multi- STATUS DISPLAY (cont’d) functional lever operated to travel forward/backward, a warning is Speedometer displayed and the forklift truck cannot travel.
  • Page 39 OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS ( When starting to handle a load cont’d) If the presence pedal is depressed with the multi-functional lever STATUS DISPLAY (cont’d) operated to lift down/up, or hydraulic function is operated when While traveling starting to handle a load, a warning is displayed and the forklift truck If the presence pedal is released for more than 0.5 second while cannot handle the load.

  • Page 40: Clock And Hour Meter Display

    OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS ( CLOCK AND HOUR METER DISPLAY cont’d) STATUS DISPLAY (cont’d) Clock setting screen To set the clock press the button of the mode selection buttons Hour meter confirmation screen for more than 3 seconds with the display showing the basic screen, the When pressing the button of the mode selection buttons clock setting screen will appear.
  • Page 41 OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS ( CLOCK AND HOUR mETER DISPLAY (cont’d) cont’d) CLOCK AND HOUR mETER DISPLAY (cont’d) Clock Setting Screen Basic screen Selecting the Clock and Hour Meter Display From the basic screen, press and hold the mode selection button for 3 From the basic screen, press the mode selection...

  • Page 42: Mode Selection Buttons

    OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS ( mODE SELECTION bUTTONS cont’d) The mode selection buttons are used for checking the value shown on CLOCK AND HOUR mETER DISPLAY (cont’d) the hour meter, changing the display or setting the clock. Setting/Correcting the Minutes When the minutes are selected (the numbers are highlighted and flashing), press the mode selection...

  • Page 43: Automatic Fork Height Select Option (Afhs)

    OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS ( AUTOMATIC FORK HEIGHT SELECT (OPTION): AFHS cont’d) mODE SELECTION bUTTONS Two Maximum Lift Heights can be set up using the A/rack B/rack buttons. Six (6) preset lift heights for picking/depositing loads may Adjusting the Display Brightness be programmed using the A/rack button and 6 presets on the B/rack From the basic screen, press...
  • Page 44 OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS ( cont’d) AUTOMATIC FORK HEIGHT SELECT (OPTION): AFHS Pushbutton Functions Lift limit: Limits Maximum Fork Height. When programmed, two separate maximum lift heights can be set using the A/B pushbutton (PB). A/B Pushbutton (PB A or PB B): Can be used to program AFHS for two (2) maximum lift heights and preset height stops for two (2) racks having different rack height requirements.

  • Page 45: Turning Meter Panel Fork Height Display On

    OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS ( Press PB - or + to change display brightness if desired and press PB cont’d) TURNING METER PANEL FORK HEIGHT DISPLAY ON Press PB on the dash display Note: Fork Height Indicator will only display fork height when above free lift.

  • Page 46: Afhs Programming

    OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS ( cont’d) Do not lift the load at this time. AFHS PROGRAMMING Press and hold PB M down until the LED on the switch lights up. NOTE: If the LED for the A/B switch is off, you are setting the fork height presets for the A rack.
  • Page 47 OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS ( NOTE: PB 1 thru 6 must be set sequentially, with 1 being the lowest cont’d) rack level, 2 the next etc. If the racking is changed by adding a lower AFHS PROGRAMMING (cont’d) rack level the stops will need to reset.

  • Page 48: Using Afhs Feature

    OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS ( Placing a Load onto Rack: cont’d) When selecting the loaded PB the automatic fork stop will raise the USING AFHS FEATURE forks 100 mm (4 inches) higher than the no load PB so a pallet can be Picking Load from Rack placed on the rack (100 mm (4 inches) dimension can be changed by a When selecting the no load PB the automatic fork stop will stop the...

  • Page 49: Reprogramming Afhs Buttons

    OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS ( Turning Lift Limit Off cont’d) REPROGRAMMING AFHS BUTTONS Raise the mast above free lift. NOTE: PB 1 thru 6 must be set sequentially, with 1 being the lowest Select which lift limit you wish to turn off, A or B. If the A/B rack level, 2 the next etc.

  • Page 50: Multi-Function Handle

    OPERATING CONTROLS AND FUNCTIONS MULTI-FUNCTION HANDLE LIFT/LOWER (Lift/Lower) is activated by moving the entire control handle towards the TRAVEL CONTROL left or right side of the truck. To control lift speed pull the multifunction Pushing the control handle toward the forks makes the lift truck travel control handle towards the operator.

  • Page 51: Reach Function Control Button

    OPERATING CONTROLS AND FUNCTIONS MULTI-FUNCTION HANDLE (cont’d) STEERING WHEEL REACH FUNCTION CONTROL BUTTON Hold the steering wheel knob with the left hand. Confirm the direction The reach in & out (pantograph) buttons are used to control any reach of the driving wheel (traveling forward or in reverse) with the wheel in &...

  • Page 52: Steering Direction

    OPERATING CONTROLS AND FUNCTIONS STEERING DIRECTION SWITCHES IGNITION SWITCH Insert the key into the ignition switch to start Forks Leading Forks Trailing or stop the motor. Each new forklift comes Control Steering direction Travel forward Travel backward with two keys, use one for operation and Clockwise Restart store the other in a safe place as a spare.

  • Page 53: Emergency Switch

    OPERATING CONTROLS AND FUNCTIONS SWITCHES (cont’d) BRAKE AND OPERATOR PRESENCE PEDALS EMERGENCY SWITCH In the Operator's Compartment the cushion floor has 2 pedals. The   pedal on the right (farther in) is the operator presence pedal. The pedal This forklift is equipped with an emergency switch. When an accident on the left (at the rear of the compartment) is the brake pedal.

  • Page 54: Brake Pedal

    OPERATING CONTROLS AND FUNCTIONS bRAKE AND OPERATOR'S PRESENCE PEDALS (cont’d) NOTE: Both presence and brake pedals must be depressed to enable OPERATOR PRESENCE PEDAL (cont'd) travel. Depress the presence pedal with the right foot. Always depress the presence pedal while traveling or operating hydraulic equipment. If the WARNING foot is released from the presence pedal and 0.5 second has passed while traveling or operating hydraulic equipment, the system will stop...

  • Page 55: Operating The Truck

    The following are the recommended procedures that should be followed FORKLIFT OPERATING PRECAUTIONS before and while operating a UniCarriers forklift. 1. Safety stop system: This system is designed to stop the forklift when malfunctions occur in the electric system which controls forklift Since the Occupational Safety and Health Act (OSHA) speed.

  • Page 56: Condensation

    OPERATING THE TRUCK FORKLIFT OPERATING PRECAUTIONS (cont’d) WARNING CAUTION • The mechanical emergency/parking brake will be applied and if the truck was traveling it will come to an abrupt stop. a. The low voltage lock system is not a device which warns •...

  • Page 57: Precautions For Operating In Cold Storage

    OPERATING THE TRUCK PRECAUTIONS FOR OPERATING IN COLD STORAGE OPERATIONAL PROCEDURES The 1H2 (SRX) unit has been designed to operate in cold storage and There are certain hazards that cannot be avoided solely by mechanical freezer operation as follows: means in the everyday use of material handling trucks. Only the Standard 1H2 (SRX) can be operated: intelligence, good sense, and care of the operator, along with proper •...

  • Page 58: Starting And Operation

    OPERATING THE TRUCK OPERATIONAL PROCEDURES (cont’d) Make sure that the emergency switch is released. STARTING AND OPERATING Make sure that the ignition switch is in the OFF position, and then connect the battery plugs correctly. If plugs are not fully connected, the forklift could overheat and damage the plugs.

  • Page 59: Traveling

    OPERATING THE TRUCK OPERATIONAL PROCEDURES (cont’d) TRAVELING STARTING AND OPERATING (cont’d) While traveling, the forks should be raised approximately 200 mm (8 in.) above the ground. Always have reach fully retracted during any travel, Sound horn if in blind area. whether loaded or unloaded.

  • Page 60: Stopping And Parking

    OPERATING THE TRUCK TURNING (cont’d) STOPPING AND PARKING To stop the forklift either move the multifunction handle to neutral position or plug until the truck comes to a stop. Use the multifunction handle to slow the unit until it comes to a stop.

  • Page 61: Transporting Loads

    OPERATING THE TRUCK BRAKING BY PLUGGING (CONTROLLED REVERSING) FORKS Braking by plugging is a method of braking in which the Multi-functional The fork-to-fork distance can be Handle is switched to the opposite direction in which the forklift is properly adjusted by unlocking traveling.

  • Page 62: Picking Up A Load

    OPERATING THE TRUCK PICKING UP A LOAD • Raise the load from the floor or rack by tilting the forks back just enough to lift the load from the surface when stacking, tiering, or When picking up a load from the ground, approach the load slowly and racking use only enough backward tilt to stabilize the load.
  • Page 63 OPERATING THE TRUCK PICKING UP A LOAD (CONT’D) WARNING Stacking Loads Recommended Steps: • Lifting a loaded pallet when truck is still moving can result in load falling off the pallet. Never lift a load if truck is moving. Stop near to the stack. Align the 1H2 (SRX) and load squarely with the stack Removing a Load from a Stack: Lift (raise) the load high enough to clear the top of the stack using...

  • Page 64: Battery Care And Maintenance

    GENERAL CARE AND MAINTENANCE BATTERY AND BATTERY CHARGING EQUIPMENT WARNING CAUTION • Only trained and authorized personnel should conduct any maintenance or servicing of this unit and its battery. • The following information is general information regarding the best methods for using and maintaining the battery, and •...
  • Page 65 GENERAL CARE AND MAINTENANCE BATTERY CARE AND MAINTENANCE (cont’d) WARNING WARNING • Cleaning the battery upper surface and connections with certain types of dry cloth or laying a dust cover or vinyl sheet • When changing industrial batteries, replacement batteries across these areas may create a static electricity charge that shall be of the service weight that falls within the minimum/ can lead to dangerous sparking.
  • Page 66 GENERAL CARE AND MAINTENANCE BATTERY CARE AND MAINTENANCE (cont’d) Cleaning Terminals and Cable Connections The top of the battery must be kept clean. Tighten the vent caps and For North America clean the battery with a brush dipped in an alkaline solution (ammonia The level should be to the bottom of the filler neck after charging;...

  • Page 67: Battery Chargers

    GENERAL CARE AND MAINTENANCE BATTERY CHARGERS WARNING The off-truck type charger is a separate entity. The battery charger may or may not be included with the truck. • If multiple battery chargers are in use, each battery charger must be equipped with its own circuit breaker. WARNING •...
  • Page 68 GENERAL CARE AND MAINTENANCE BATTERY CHARGE CLASSIFICATIONS CAUTION Normal Battery Charge • Equation battery charging is used to restore a battery to The normal battery charge is used to restore the battery to its original its full potential. However, it should not be performed too power level.
  • Page 69 GENERAL CARE AND MAINTENANCE CHARGING PREPARATIONS HOW TO CHARGE BATTERY (OFF-FORKLIFT TYPE) 1. Move the forklift to the charging area Charge the battery according to the manual supplied with the charger and park it. being used. 2. Check the battery fluid level. Replenish the battery fluid to the specified level with distilled water as required.
  • Page 70 GENERAL CARE AND MAINTENANCE HOW TO CHARGE BATTERY (OFF-FORKLIFT TYPE) 3. Push the NORMAL or EQUAL button to select normal or equalizing charge, respectively. (cont’d) When an equalizing charge is desired, press the EQUAL button to 1. Connect the charger output plug to the battery plug. set the charger in that mode.
  • Page 71 GENERAL CARE AND MAINTENANCE HOW TO CHARGE BATTERY (OFF-FORKLIFT TYPE) WARNING (cont’d) 5. When charging has been completed, the charging circuit • While the battery is being charged or immediately afterward, automatically opens. At this point, the Initial (1st) lamp, 2nd lamp, inflammable gases are actively produced.

  • Page 72: Battery Replacement

    GENERAL CARE AND MAINTENANCE BATTERY REPLACEMENT 4. Remove the battery retainer (cover on “EE”). Battery Selection 5. Slowly pull the battery out of the A battery also serves as a counterweight, truck. and the lifting capacity will vary according to the weight of the battery which is mounted To install, proceed in reverse order.

  • Page 73: Battery Connector

    GENERAL CARE AND MAINTENANCE BATTERY REPLACEMENT (cont’d) BATTERY CONNECTOR 8. Connect the battery plug. 9. Install the battery retainers (covers on “EE”) WARNING WARNING • Make sure the battery is secure & battery gates/retainers are • Secure the battery by adjusting the battery securing bolt so in place.
  • Page 74 GENERAL CARE AND MAINTENANCE DAILY INSPECTION 13. Check the fork latches. 14. Check the backrest and overhead guard for proper installation and To maintain your forklift in proper condition and ready for safe operation, function. be sure to perform the daily checks indicated below. If you note any 15.
  • Page 75 GENERAL CARE AND MAINTENANCE DAILY INSPECTION (cont’d) WARNING • If the truck is found to be in need of repair or in any way unsafe, or contributes to an unsafe condition, or if during operation the truck becomes unsafe in any way, the matter shall be reported immediately to your designated authority, and the truck shall not be operated until it has been restored to safe operating condition.
  • Page 76 GENERAL CARE AND MAINTENANCE OPERATOR'S DAILY CHECKLIST (SAMPLE) WARNING Carry out the daily checks as per “Daily Inspection” in this Operator’s Manual on page 72 and the applicable provisions of laws and regulations of your country. (In U.S. OSHA 29CFR1910.178) Operator’s Daily Checklist and Safety Inspection (sample) I.T.A.

  • Page 77: Tire Replacement

    GENERAL CARE AND MAINTENANCE TIRE REPLACEMENT REAR CASTER DRIVE/STEER TIRE Block Chock WARNING WARNING • Do not remove the wheel unless you are familiar with the procedure. For wheel replacement, contact your Local • This rear caster replacement requires you to be trained in the Authorized Dealer.
  • Page 78 GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION CHECKING mAST Check the mast to ensure that: HYDRAULIC OIL LEvEL a. No oil leakage occurs at or around the lift and tilt cylinders. Check the oil level in the hydraulic oil tank. b.

  • Page 79: Fork Inspection

    GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (cont’d) FORK INSPECTION Ensure the forks are secured in their proper position and they are not CHECKING LIFT CHAIN damage. WARNING WARNING • Use extreme care when checking lift chain tension. • Forks in use shall be inspected at intervals of not more Check the chains for cracks or than 12 months (for single shift operations) or whenever broken links and pins.
  • Page 80 GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (cont’d) CHECKING bRAKE PEDAL OPERATION Depress brake FORK REPAIR FUSES Repair - Only the manufacturer of the fork or an expert of equal competence shall decide if a fork may be repaired for continued use, WARNING and the repairs shall only be carried out by such parties.
  • Page 81 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE Before delivery of your new forklift, your dealer provides a pre-delivery inspection and adjustment service specified by the factory and designed to ensure satisfactory performance. The following tables list the servicing required to keep your forklift operating in good mechanical condition. The forklift should be attended to as indicated, preferably by your Local Authorized Dealer.
  • Page 82 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (cont’d) Interval Months Inspection Items How to check Hundreds of hours Motor Pump motor Clean Wiring, bolts and nuts Visual Resistance between forklift body and negative/positive Visual terminals Operation of contactor points and plunger Measure Resistance of contactor coil Test...
  • Page 83 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (cont’d) Interval Months How to Inspection items check Hundreds of hours Oil level Visual Crack, damage and leakage Visual Differential/drive unit oil Replace Cracks, distortion, etc. Visual Mounting bolts Visual Wheel play Test Wheel bearing grease Grease...
  • Page 84 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (cont’d) Interval Months Inspection items Hundreds 12 14 16 18 20 Check of hours Function of hydraulic system Test Hydraulic leakage Visual Hydraulic oil level Visual Hydraulic oil replacement Replace Micron oil filter Replace Suction filter Clean...
  • Page 85 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (cont’d) Interval Months How to Inspection items Check Hundreds 10 12 of hours Function of mast Test Mast system (damage/cracks/wear) Visual Clearance of each stage If Necessary Measure Mast rail Grease Mast/carriage rollers If Necessary Visual/test...
  • Page 86 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (cont’d) Interval Months How to Inspection items check Hundreds of hours Reach attachment operation Visual Reach and sideshift cylinder operation Test Pivot points on reach attachment Grease Function of steering system Test Mounting orbitrol Visual...

  • Page 87: Lubrication Chart

    GENERAL CARE AND MAINTENANCE LUBRICATION CHART RECOMMENDED LUBRICANTS Lubrication Points Item # Item Specifications Remarks Reach attachment N.L.G.I. 1 Chassis N.L.G.I. 1 Lithium soap Wheel bearing N.L.G.I. 2 Hydraulic oil Standard forklift ISO VG32 or equivalent AntiWear oil Hydraulic oil Cold Storage SAE No DTE 13 Refer to pg 55...
  • Page 88 GENERAL CARE AND MAINTENANCE MOVING DISABLED UNIT WARNING • Do not tow this unit. Unit has electric brake which can only be released with electric signal, or manual using release screws. • To avoid serious damage to unit and possible serious injury only have Local Authorized Dealer Industrial Truck Technician with the correct tools &...

  • Page 89: Daily Storage

    GENERAL CARE AND MAINTENANCE PUTTING FORKLIFT IN STORAGE WARNING Putting the forklift in storage involves storing the forklift at the end of • As soon as a malfunction is detected, immediately report it to each working day or storing the forklift over a long period of time. the appropriate personnel or contact your Local Authorized Be sure to observe the precautions for forklift storage.
  • Page 90 GENERAL CARE AND MAINTENANCE PUTTING FORKLIFT IN STORAGE (cont’d) PRE-STORAGE SERvICING 1. Lubricate the forklift (refer to page 85). Change the oil and coat all exposed areas of hydraulic cylinders with corrosion resistant grease. 2. Charge the battery and leave it disconnected from the forklift. Store the forklift in a low fire-risk area.
  • Page 91 GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) OvERvIEW OF SIDE SHIFT Since the shift finger bar (on which the forks and the backrest are mounted) can be shifted to the right and left only by operating the lever from the operator's seat, you can accurately insert the fork under pallets or stack loads correctly at targeted positions.
  • Page 92 GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) (cont’d) SAFETY RULES AND PRACTICES WARNING 1. Shift to right. • Do not make sudden and quick shifts with the forks loaded or 2. Shift to left. raised. mAIN TERmS USED IN THIS SECTION Shift: To move the forks or load to the right or the left.
  • Page 93 GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) (cont’d) WARNING SAFETY RULES AND PRACTICES (CONT'D) • Do not travel with unstable or unsecured loads. WARNING • Do not use the shift function to push or pull loads or pallets. • Do not travel with loads shifted to one side. •...
  • Page 94 GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) (cont’d) When you pull the lever toward When you push the lever the operator, the shift finger forward, the shift finger bar (with OPERATION OF THE CONTROL LEvER FOR THE SIDE SHIFT bar (with forks mounted) shifts forks mounted) shifts (moves) to (moves) to the right.
  • Page 95 GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) (cont’d) CAUTION SIDE SHIFT OPERATION • Do not shift the forks while the forks are inserted into the pallet. This could cause the load to shift if the pallet is 1. Pallet pushed. 2.
  • Page 96 GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) (cont’d) DAILY CHECKS AND SImPLE mAINTENANCE WARNING • If any abnormality is noted in the daily checks, immediately report it to the appropriate personnel or contact your Local Authorized Dealer for repair. Do not operate the forklift until the malfunctions is repaired.

  • Page 97: Specifications

    MODEL VARIATION (LONG MODEL CODE) BREAKDOWN - 1H2 (SRX) SERIES   DESTINATION V: North America UL-E E: North America UL-EE BRAND N : UniCarriers APPLICATION  : Standard F : Freezer LOAD CAPACITY / LOAD CENTER 30 : 3,000 lbs 35 : 3,500 lbs...
  • Page 98 SPECIFICATIONS MAIN TRUCK - 1H2 Model code Item SRX35N SRX45N SRX45LN Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (610) Overall Length (to face of forks) in (mm) 54.1 (1375) 55.6 (1415) 60.1 (1525) Overall Width (standard tires) in (mm) 43.0 (1090)
  • Page 99 SPECIFICATIONS MAIN TRUCK - 1H2 Model code Item SRX30ND SRX30LND Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (600) Overall Length (to face of forks) in (mm) 61.9 (1570) 66.3 (1685) Overall Width (standard tires) in (mm) 43.0 (1090) Wheelbase...
  • Page 100 SPECIFICATIONS MAIN TRUCK - 1H2 Model code Item SRX35N SRX45N SRX45LN Full Load fpm (mm/sec) 70 (356) Lifting Speed Empty fpm (mm/sec) 120 (610) Full Load fpm (mm/sec) 95 (483) Lowering Speed Empty fpm (mm/sec) 87 (442) Full Load mph (km/h) 6.4 (10.3) / 7.2 (11.6) Travel Speed Empty...
  • Page 101 SPECIFICATIONS MAIN TRUCK -1H2 Model code Item SRX30ND SRX30LND Full Load fpm (mm/sec) 70 (356) Lifting Speed Empty fpm (mm/sec) 120 (610) Full Load fpm (mm/sec) 95 (483) Lowering Speed Empty fpm (mm/sec) 95 (483) Full Load mph (km/h) 6.4 (10.3) / 7.2 (11.6) Travel Speed Empty mph (km/h)
  • Page 102 SPECIFICATIONS MAIN TRUCK - 1H2 Model code Item SRX35N SRX45N SRX45LN Type AC Induction Traction Motor Control Type AC Inverter Rating - 36v HP/kW/h 8.0 (6.0) Type AC Induction Pump Motor Rating - 36v HP/kW-5min 18.8 (14) Voltage Battery Data Weight lb (kg) 2060 (935) / 2305 (1045)
  • Page 103 SPECIFICATIONS MAIN TRUCK - 1H2 Model code Item SRX30ND SRX30LND Type AC Induction Traction Motor Control Type AC Inverter Rating - 36v kW/h 8.0 (6.0) Type AC Induction Pump Motor Rating - 36v kW/5min 18.8 (14) Voltage Battery Data Weight lb (kg) 2060 (935) / 2305 (1045) 2600 (1180) / 3015 (1370)
  • Page 104 SPECIFICATIONS MAST - 1H2 (SRX35N) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 3F198 198 (5030)
  • Page 105 SPECIFICATIONS MAST - 1H2 (SRX45N, SRX45LN) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 3F198 198 (5030)
  • Page 106 SPECIFICATIONS MAST - 1H2 (SRX30ND, SRX30LND) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 3F198 198 (5030)
  • Page 107 SPECIFICATIONS TIRE SIZE Tire Type Pneumatic Model 1.5 & 1.8 ton 2.0 & 2.5 ton Tire 21 x 8-9-10 PR (1) 23 x 9-10-16 PR (1) Single 9 x 6.00E TB (1) 10 x 6.50F TB (1) Front Tire 6.00-9-10 PR (1) 6.50-10-10 PR (1) Double 9 x 4.00E DT (1)

  • Page 108: Oil Capacity

    SPECIFICATIONS OIL CAPACITY NOISE LEVEL The values are the A-weighted sound pressure level at the Model operator's position, L and the uncertainty value, K according to Hydraulic Oil Tank EN12053:2001. 18.6 (19.7) (qt) Differential and Reduction Gear Item US qt Does not exceed 70 dB (A) Steering assembly (80/90) 0.74...
  • Page 109 Checking Brake Pedal Operation ....78 Fork Repair ..........78 Checking Cargo-Handling Control Forks ............59 A Word to UniCarriers Forklift Operators ..3 Lever(s) ..........78 Forward-Reverse Lever ......47 Alternate Capacity Plate ......26 Checking Horn .......... 78 Function Keys ..........
  • Page 110 Precautions for Cold and Hot Weather ..64 Multi-Function Handle ........ 48 Precautions for Operating in Cold Storage ..........55 Table of Contents ........4 Prohibited Applications for UniCarriers Tire Replacement ........75 No Riders ..........15 Trucks ..........31 Tire Size ..........105 Noise Level ..........

  • Page 111: Genuine Parts

    This way you can ensure that your UniCarriers industrial truck will always perform at its best. This is one of the many things that make UniCarriers Genuine Forklift Parts the best choice to help maintain the value of your UniCarriers industrial truck.
  • Page 112 ©UniCarriers Americas Corporation 240 N. Prospect Street, Marengo, IL 60152 USA Tel: +1-815-568-0061 Fax: +1-815-568-0179 www.unicarriersamericas.com UniCarriers® is a registered trademark of UniCarriers Corporation...

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