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UniCarriers J1B1 Operator's Manual

Platinum bx series cushion & pneumatic tire 36v & 48v 4-wheel ac powered electric 3,000-8,000 lb. capacities
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OPERATOR'S MANUAL
MODELS J1B1/T1B2
Platinum BX Series Cushion & Pneumatic Tire
36V & 48V 4-Wheel AC Powered Electric
3,000-8,000 lb. Capacities
OPERATOR
Printing: October 2015 (01)
Publication No.: 0M1UC-M1B12
Printed in Marengo IL USA

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Summary of Contents for UniCarriers J1B1

  • Page 1 OPERATOR’S MANUAL MODELS J1B1/T1B2 Platinum BX Series Cushion & Pneumatic Tire 36V & 48V 4-Wheel AC Powered Electric 3,000-8,000 lb. Capacities OPERATOR Printing: October 2015 (01) Publication No.: 0M1UC-M1B12 Printed in Marengo IL USA...
  • Page 2 Reliability. It’s the de ning trait of our company and our forklifts. UniCarriers’ roots extend back over 100 years, and over that time, strong, reliable performance has always been the hallmark of our organization, our people and our equipment. Today, our unrivaled reliability continues to provide UniCarriers’ customers with a competitive edge.

  • Page 3: Warnings

    UNICARRIERS AMERICAS OPERATOR’S MANUAL MODEL J1B1/T1B2 SERIES WARNING • This Original Manual contains important safety information and must be made available to the operator. • Keep this manual on the truck at all times. • Do not operate the forklift unless you have reviewed and fully understand the Operator’s Manual. Failure to follow all of the instructions in this manual could be a violation of the Occupational Safety and Health Act.
  • Page 4 THE FOLLOWING WARNING IS PROVIDED PURSUANT TO CALIFORNIA HEALTH & SAFETY CODE SECTIONS 25249.5 ET. SEQ. WARNING California Proposition 65 This product contains and emits chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. WARNING An important message for the operator (for North America) •...

  • Page 5: A Word To Unicarriers Forklift Operators

    UniCarriers industrial truck. on the latest data obtainable at the time of publication. UniCarriers We urge you to read this manual carefully before operating a UniCarriers Americas Corporation, hereafter referred to as UCA, reserves the right industrial truck to familiarize yourself with the safety instructions.

  • Page 6: Table Of Contents

    Safety Rules and Practices Operator Quali cations Only in the event that UniCarriers Americas Corporation is no longer Safety Guards in business and there is no successor to the business, the user may Personal Protective Equipment for Operating Forklift...
  • Page 7 Back-Up Operation Lamp Switch (Option) Refrigerator Symbol Decal Operating Controls Operating Controls and Functions Forward-Reverse Lever Applications Parking Brake Pedal Application Area for UniCarriers Trucks Brake Pedal Prohibited Applications for UniCarriers Trucks Accelerator Pedal Main Components Cargo-Handling Control Lever Meters, Indicators and Lamps...
  • Page 8 TABLE OF CONTENTS TABLE OF CONTENTS SUBJECT PAGE SUBJECT PAGE Operating the Truck (cont'd) General Care and Maintenance (cont'd) Forks Maintenance and Inspection (cont'd) Loading Steering Wheel Play Transporting Loads Wheel and Tire Unloading Tire Replacement Climbing Checking Mast Stopping and Parking the Truck Checking Lift Chain Seat Adjustment Fork Inspection...
  • Page 9 Safety Rules and Practices Operation of the Control Lever for Side Shift Side Shift Operation Daily Checks and Simple Maintenance Speci cations Model Variation (Long Model Code) Breakdown - J1B1 Series T1B2 Series Main Truck - J1B1 (Pneumatic) T1B2 (Pneumatic) CJ1B1 (Cushion)

  • Page 10: Introduction

    MAINTENANCE AND SERVICING UniCarriers model J1B1/T1B2 series industrial trucks meet all UniCarriers industrial trucks are built to be dependable, but as with applicable requirements of ITSDF B56 at the time of manufacture. any industrial truck, they are only as ef cient as the operator and the UCA will not assume, and expressly disclaims, any liability for injuries persons responsible for maintaining them.

  • Page 11: How To Use This Manual

    Only the intelligence, good judgement and care of the operator, along with proper planned maintenance, will help assure that the unit Description of each major component of the J1B1/T1B2 series forklifts operates correctly. It is important to have only trained, reliable personnel and how the instruments, gauges, and controls operate.

  • Page 12: Safety Signs And Safety Messages

    SAFETY SIGNS AND SAFETY MESSAGES WARNING SYMBOLS & LEVELS Safety signs and Safety messages are placed in this manual and on the Always follow the warnings in this Operator’s Manual and any located truck to provide instruction and identify speci c areas where potential on the truck to help avoid accidents and/or injuries from occurring.

  • Page 13: Safety Rules And Practices

    SAFETY RULES AND PRACTICES OPERATOR QUALIFICATIONS SAFETY GUARDS WARNING WARNING • Operator must be trained, evaluated and authorized to drive • An overhead guard is intended to offer protection from falling the forklift and must understand safety techniques and rules objects but cannot protect against every possible impact.

  • Page 14: Personal Protective Equipment For Operating Forklift

    SAFETY RULES AND PRACTICES PERSONAL PROTECTIVE EQUIPMENT FOR DAILY INSPECTION OPERATING FORKLIFT WARNING Helmet Safety Mu ffs • OSHA 1910.178 requires a daily or per shift inspection. Glasses Inspect the forklift before operating. Do not operate the forklift if it is in need of repair. If it is in need of repair, tag the Dust forklift, remove the key and report the condition to the proper Mask...

  • Page 15: Operator Responsibility

    SAFETY RULES AND PRACTICES OPERATOR RESPONSIBILITY WARNING • Safe operation is the responsibility of the operator. • The operator shall develop safe working habits and also be aware of hazardous conditions in order to protect himself, other personnel, the truck, and material being handled. •...
  • Page 16 SAFETY RULES AND PRACTICES GENERAL (cont’d) WARNING • A powered industrial truck is unattended when the operator is more than 8 m (25 ft) from the truck which remains in his view, or whenever the operator leaves the truck and it is not in his view.

  • Page 17: No Riders

    SAFETY RULES AND PRACTICES GENERAL (cont’d) NO RIDERS WARNING • Care shall be taken not to contact overhead installations such as lights, wiring, pipes, sprinkler systems, etc. WARNING • Do not sit on the forks (when loaded or not) or get under the •...

  • Page 18: Traveling

    SAFETY RULES AND PRACTICES TRAVELING WARNING • Observe all traf c regulations including authorized plant speed limits. Under normal traf c conditions, keep to the right. Maintain a safe distance, based on speed of travel, from the truck ahead; and keep the truck under control at all times.
  • Page 19 SAFETY RULES AND PRACTICES TRAVELING (cont’d) With load Without load WARNING • Under all travel conditions, operate the truck at a speed that will permit it to be brought to a stop in a safe manner. • Travel with load-engaging means or load at lowered height except during stacking operation.

  • Page 20: Loading

    SAFETY RULES AND PRACTICES TRAVELING (cont’d) LOADING WARNING • Handle only stable or safely arranged loads. WARNING • Before driving over a dockboard or bridge plate, be sure that it is properly secured. Drive carefully and slowly across the dockboard or bridge plate, and never exceed its rated capacity.

  • Page 21: Dockboards (Bridge Plates), Trucks And Railroad Cars

    SAFETY RULES AND PRACTICES LOADING (cont’d) DOCKBOARDS (BRIDGE PLATES), TRUCKS AND RAILROAD CARS WARNING • When attachments are used, extra care shall be taken in securing, manipulating, positioning, and transporting the load. Operate trucks equipped with attachments as partially loaded trucks when not handling a load. •...

  • Page 22: Surface & Capacity

    RAILROAD CARS (cont’d) WARNING WARNING • The J1B1/T1B2 cushion models must be used on only • All types of dockboards shall have a high friction surface smooth, solid oor conditions. The following conditions designed to reduce the possibility of employees or trucks should be avoided at all times.

  • Page 23: Installation Of Attachments

    INSTALLATION OF ATTACHMENTS IN CASE OF TIP-OVER WARNING • The J1B1/T1B2 series forklifts have been designed for attachments (refer to "Truck Modi cations" on page 4). • Before installing hook-on attachments, be sure to read the installation manual issued by the attachment manufacturer to assure correct and proper installation.
  • Page 24 SAFETY RULES AND PRACTICES TRANSPORTING FORKLIFT APPROACH ANGLE, DEPARTURE ANGLE AND GANGWAY WARNING Ramp breakover angle Approach angle 1. Tilt the mast back to the maximum without load. 2. Check the approach and departure angles to make sure the underside of the forklift does not come into contact with the load carrying platform or the ground.

  • Page 25: Rear Side

    SAFETY RULES AND PRACTICES TRANSPORTING FORKLIFT (cont’d) WARNING HOISTING (LIFTING) UP THE FORKLIFT • Make sure that the cables/wire ropes do not interfere with the overhead WARNING guard while lifting the forklift. • Only use this method as a last resort to move the forklift if •...

  • Page 26: Function Tests

    SAFETY RULES AND PRACTICES TRANSPORTING FORKLIFT (cont’d) DRAW BAR The draw bar should be used only FUNCTION TESTS for pulling the forklift out of ditches or The functional tests are carried out to check whether the forklift muddy roads. functions correctly after it has been transported (over land or water), or after it has been taken out of storage.

  • Page 27: Position Of Data & Capacity Plates And Decals

    SAFETY RULES AND PRACTICES POSITION OF DATA & CAPACITY PLATES AND DECALS WARNING • When data & capacity plates or warning & caution decals are damaged such that they cannot be read or have peeled off, they should be immediately replaced with new ones to ensure that they are constantly maintained in a legible condition.
  • Page 28 SAFETY RULES AND PRACTICES POSITION OF DATA & CAPACITY PLATES AND DECALS...

  • Page 29: Data & Capacity Plates And Decals

    SAFETY RULES AND PRACTICES DATA & CAPACITY PLATES AND DECALS Actual Capacity will vary with forklift con guration and load center. Mast con guration will determine the maximum lifting distance. These values are stamped on the data plate. Know your unit. The data plate indicates all necessary information regarding the type of attachments, lifting capacity, etc.

  • Page 30: Identi Cation Numbers

    2. Slow down before turning. 3. Always make sure your seat belt is securely fastened, and stay seated while driving. Truck Serial Number DANGER J1B1 XXXXXX JG1B1 XXXXXX In case of tip-over the operator should: T1B2...

  • Page 31: Battery Decal

    SAFETY RULES AND PRACTICES DATA & CAPACITY PLATES AND DECALS (cont’d) ARNING RIVE ECAL RAINED AND UTHORIZED ATTERY ECAL GASES produced by this battery can be explosive. Cigarettes, flames, or sparks could cause battery to explode. Make sure batteries are stored and charged in a well-ventilated area. DANGER Batteries contain SULPHURIC ACID can cause severe burns.

  • Page 32: Caution Fork Decal

    SAFETY RULES AND PRACTICES DATA & CAPACITY PLATES AND DECALS (cont’d) AUTION RIVE ECAL PERATION AUTION ECAL WARNING/ATTENTION/ACHTUNG/ATENCION Label part No. 97837 FK100 WARNING Do not stand on or underneath forks. • Riding on the forks is strictly prohibited. Furthermore, do not stand immediately underneath the forks.

  • Page 33: Operating Controls And Functions

    • Not to be used for pushing applications APPLICATION AREA FOR UNICARRIERS TRUCKS UniCarriers industrial trucks are solely designed and manufactured • Do not tow other lift trucks to handle goods. The truck should only be tted with the appropriate accessories relevant to the application.

  • Page 34: Main Components

    OPERATING CONTROLS AND FUNCTIONS MAIN COMPONENTS 1. Mast Upright: The mast upright is the lifting device for the forks. The lifting is done through hydraulic lift cylinders and chains. 2. Lift Cylinders: The cylinders are used to lift the forks up and down.

  • Page 35: Meters, Indicators And Lamps

    OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS 1. LCD The operator compartment contains the J1B1/T1B2 main functional When the ignition switch is in the ON position, backlighting makes controls to operate the truck in a safe and controlled manner. The meter the displays clearly visible to the forklift operator.

  • Page 36: Setting And Adjustment Items (Normal Mode)

    OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS (cont’d) SETTING AND ADJUSTMENT ITEMS (NORMAL MODE) Adjustment Item Shift to Adjust Adjustment Details Function Mode Lock Push FN1 The items displayed become darkened and the display becomes darker LCD Contrast Lock OFF Push FN2 The items displayed become faded and the display becomes brighter Traction and loading power mode...
  • Page 37 OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS (cont’d) SETTING AND ADJUSTMENT ITEMS (NORMAL MODE) (cont’d) Adjustment Item Shift to Adjust Adjustment Details Function Mode Lock Default setting (tilt horizontal level and Push FN1 & FN5 Push FN5 Setting complete Lock ON simple load indicator GOM only)

  • Page 38: Driver Recognition Mode

    OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS (cont’d) HOUR METER (4 MODE) This hour meter has 4 modes (functions). DRIVER RECOGNITION MODE 1) Ignition “ON” time Equal to the total operating km/h Goes to the hours when the ignition normal mode Mode km/ h...
  • Page 39 OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS (cont’d) For setting the alarm, push function keys FN2 and FN4 at the same time to display the setting screen. The method for changing the time of 5. CLOCK/ALARM/ACCELERATION ADJUSTMENT/ALARM the alarm is the same as adjusting the clock. WEIGHT If an alarm is set, “...
  • Page 40 OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS (cont’d) After setting the acceleration level, push function key FN5. The pump acceleration level will appear, and the clock will return to its original 5. CLOCK/ALARM/ACCELERATION ADJUSTMENT/ALARM letter mode. WEIGHT (CONT’D) NOTE: NOTE: Pump acceleration factory setting at time of shipping: Acceleration factory setting at time of shipping:...

  • Page 41: Speedometer/Simple Load Indicator

    OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS (cont’d) Simple Load Indicator for GOM Cargo weight is displayed. 1500 SPEEDOMETER/SIMPLE LOAD INDICATOR Display condition: Mode Speedometer 12345. 6Hr The vehicle speed is 3 km/h OVER SETTING WEIGHT When the vehicle speed has exceeded speed alarm 1: The speedometer shows forklift speed (2 MPH) or less.

  • Page 42: Power Mode

    OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS (cont’d) POWER MODE In this mode, the power level for traveling SPEEDOMETER/SIMPLE LOAD INDICATOR (CONT’D) and loading operation can be adjusted. Each time function key FN3 is pressed, the power NOTE: mode is switched. Mode Mode M If the vehicle is equipped with the tilt horizontal function (option), simple...

  • Page 43: Parking Brake Warning Indicator

    OPERATING CONTROLS AND FUNCTIONS METERS, INDICATORS AND LAMPS (cont’d) MALFUNCTION AND WARNING INDICATIONS LCD MONITOR 1. LCD (Liquid Crystal Display) 2. Wrench Indicator 3. Battery Warning Indicator km/h 4. Malfunction Message MODE 24.2Hr PM 2:09(THU) Push “FN5” km/h 12345. 6Hr BRAKE FLUID LEVEL DOWN PARKING BRAKE WARNING INDICATOR BRAKE FLUID LEVEL DOWN...
  • Page 44 OPERATING CONTROLS AND FUNCTIONS MALFUNCTION AND WARNING INDICATIONS (cont’d) LCD MONITOR (CONT'D) If any malfunction occurs when the ignition switch is in the ON position, CHARGE IMMEDIATELY the LCD will show a wrench indicator “ ” or a battery warning indicator “...
  • Page 45 OPERATING CONTROLS AND FUNCTIONS MALFUNCTION AND WARNING INDICATIONS (cont’d) NOTE: The interval between the rst appearance of the battery warning LCD MONITOR (CONT'D) indicator and warning buzzer operation is set at the time of shipping. When function key FN5 is pressed, the display will switch. The warning Factory setting: 10 minutes buzzer continues to sound throughout that period.

  • Page 46: Malfunction Indications

    OPERATING CONTROLS AND FUNCTIONS MALFUNCTION AND WARNING INDICATIONS (cont’d) MALFUNCTION INDICATIONS Affected system or area Indication Malfunction description Control system (Traction, Cargo- D-FET SHORT A malfunction has occurred in the forklift traction system. NOTE: handling, Power steering): Units, Further operation of the forklift is not possible. A display example is shown on the left.

  • Page 47: Switches

    OPERATING CONTROLS AND FUNCTIONS SWITCHES IGNITION SWITCH Insert the key into the ignition switch to start 1. Ignition switch or stop the motor. Each new forklift comes 2. Horn button with two keys, use one for operation and 3. Lighting switch and Turn signal switch store the other in a safe place as a spare.

  • Page 48: Horn Button

    OPERATING CONTROLS AND FUNCTIONS LIGHTING SWITCH AND TURN SIGNAL SWITCH SWITCHES (cont’d) Lighting Switch HORN BUTTON To turn on one of the lamps in the table, turn Position bar this switch to align the position bar (–) on the Pushing the button in the center of switch knob with the corresponding indicator the steering wheel will sound the on the switch main unit.

  • Page 49: Back-Up Operation Lamp Switch (Option)

    OPERATING CONTROLS AND FUNCTIONS SWITCHES (cont’d) BACK-UP OPERATION LAMP SWITCH (OPTION) This switch is used to turn on and off the rear operating light that illuminate rearward for nighttime operation or operation in poorly illuminated areas. Press the lamp symbol-marked side of this “rocker”...

  • Page 50: Operating Controls

    OPERATING CONTROLS AND FUNCTIONS OPERATING CONTROLS FORWARD-REVERSE LEVER 1. Forward-reverse lever This lever is used to change the driving 2. Parking brake pedal direction of the forklift (forward or reverse). 3. Brake pedal Push the lever away from you to drive forward 4.

  • Page 51: Parking Brake Pedal

    OPERATING CONTROLS AND FUNCTIONS OPERATING CONTROLS (cont’d) PARKING BRAKE PEDAL When parking the forklift, fully depress FORWARD-REVERSE LEVER (cont’d) Release lever the parking brake pedal. To release the CAUTION parking brake, pull the release lever, and the pedal will return to its original •...

  • Page 52: Brake Pedal

    OPERATING CONTROLS AND FUNCTIONS OPERATING CONTROLS (cont’d) ACCELERATOR PEDAL This pedal allows you to adjust the BRAKE PEDAL speed of the forklift. The driving This pedal allows you to bring the forklift to a stop or slow it down. speed changes according to the degree to which the accelerator pedal is depressed (refer to Forward-Reverse Lever on page 48...

  • Page 53: Cargo-Handling Control Lever

    OPERATING CONTROLS AND FUNCTIONS OPERATING CONTROLS (cont’d) Twin Control Lever Type This method uses two levers: a lift lever CARGO-HANDLING CONTROL LEVER for moving the fork up and down and a There are 2 cargo-handling control lever types. One type uses the twin tilt lever for tilting the mast forward and control lever, the other type uses the single control lever.
  • Page 54 OPERATING CONTROLS AND FUNCTIONS OPERATING CONTROLS (cont’d) WARNING CARGO-HANDLING CONTROL LEVER (cont’d) • Do not perform forward tilt while the forklift is traveling. It Single-Lever Type may cause loads to shift or drop and also may cause the This method performs up and down forklift to become unstable and tip over.

  • Page 55: Ansi/Itsdf Standards For Forklift Clamp

    OPERATING CONTROLS AND FUNCTIONS OPERATING CONTROLS (cont’d) ANSI/ITSDF STANDARDS FOR FORKLIFT CLAMP ATTACHMENTS CARGO-HANDLING CONTROL LEVER (cont’d) The ANSI/ITSDF Standards regarding forklift mounted clamp Tilt-Horizontal Switch (Option - cont'd) attachments took effect for trucks shipped on or after October 7, 2010. This current standard affects lift trucks equipped with a load bearing Loading condition Forward tilt operation of mast...

  • Page 56: Operating The Truck

    The following are the recommended procedures that should be followed FORKLIFT OPERATING PRECAUTIONS before and while operating a UniCarriers forklift. 1. Safety start system: This safety system prevents the forklift from starting when the ignition switch is turned on accidentally. The...

  • Page 57: Precautions For Operating In Cold Storage

    OPERATING THE TRUCK FORKLIFT OPERATING PRECAUTIONS (cont’d) CONDENSATION CAUTION Condensation can be seen on forklifts coming out of a cold storage: condensed water is frozen on the forklift. This can cause a number of a. The low voltage lock system is not a device which warns problems.

  • Page 58: Operational Procedures

    OPERATING THE TRUCK OPERATIONAL PROCEDURES Before plugging in the battery • Make sure that the ignition switch is in the “off” position There are certain hazards that cannot be avoided solely by mechanical • Plug in the battery connector means in the everyday use of material handling trucks. Only the •...

  • Page 59: Braking By Plugging (Controlled Reversing)

    OPERATING THE TRUCK OPERATIONAL PROCEDURES (cont’d) FORKS 6. Once the forks are lowered, place the Forward-Reverse Lever in The fork-to-fork distance can be the desired direction of travel. The mast should be tilted back and properly adjusted by unlocking the forks should be raised approximately 200 mm (8 in) above the the lock pins on the forks.

  • Page 60: Loading

    OPERATING THE TRUCK LOADING CLIMBING Adjust distance between the forks so that they are at or near the same For safety reasons, when driving a loaded forklift up a steep grade, it distance to the centerline of the forklift. The wider the interval between must be driven forward with the load in front;...

  • Page 61: Seat Adjustment

    OPERATING THE TRUCK SEAT ADJUSTMENT Backrest Inclination Adjustment - Pneumatic Only for GOM Pneumatic Only for GOM Adjust the backrest to the Suspension Seat Operator’s Weight Adjustment desired angle while pulling the lever located to the left of Adjust the suspension seat to the operator’s weight by turning the weight adjustment dial the seat.

  • Page 62: Seat Belt

    OPERATING THE TRUCK SEAT ADJUSTMENT (cont’d) NOTE: When unfastening the seat belt, be sure to hold the tongue because the Lumbar Adjustment tongue may be pulled rapidly together with the seat belt. To expand the lumbar turn the knob counterclockwise. To WARNING collapse the lumbar turn the knob clockwise.

  • Page 63: Top Panel

    OPERATING THE TRUCK NOTE: SEAT BELT (cont’d) On forklift equipped with a restraint seat, tilt the steering wheel forward and move the seat to the rear most position before opening the top WARNING panel. • The seat belt that was once impacted, damaged or broken in part may not perform correctly.

  • Page 64: Tilt Steering Wheel

    OPERATING THE TRUCK TILT STEERING WHEEL BATTERY CONNECTOR The position of the steering wheel can WARNING be adjusted. To adjust, push down on the lever located on the left side of the • Before operating the forklift, check the battery restraint LOCK steering column, and move the wheel to device (pneumatic models only) and the top panel latch to...

  • Page 65: General Care And Maintenance

    GENERAL CARE AND MAINTENANCE BATTERY AND BATTERY CHARGING EQUIPMENT WARNING CAUTION • Only trained and authorized personnel should conduct any maintenance or servicing of this unit and its battery. The following information is general information regarding the best methods for using and maintaining the battery, and it in no way can •...

  • Page 66: General Care And Maintenance (Cont'd)

    GENERAL CARE AND MAINTENANCE BATTERY CARE AND MAINTENANCE (cont’d) WARNING WARNING • Cleaning the battery upper surface and connections with certain types of dry cloth or laying a dust cover or vinyl sheet • When changing industrial batteries, replacement batteries across these areas may create a static electricity charge that shall be of the service weight that falls within the minimum/ can lead to dangerous sparking.

  • Page 67: Precautions For Cold And Hot Weather

    GENERAL CARE AND MAINTENANCE BATTERY CARE AND MAINTENANCE (cont’d) Cleaning Terminals and Cable Connections The top of the battery must be kept clean. Tighten the vent caps and Adding Water clean the battery with a brush dipped in an alkaline solution (ammonia On a routine basis after every 50 hours of operation, remove the battery or baking soda and water).

  • Page 68: Battery Chargers

    GENERAL CARE AND MAINTENANCE BATTERY CHARGERS WARNING The off-truck type charger is a separate entity. The battery charger may or may not be included with the truck. • If multiple battery chargers are in use, each battery charger must be equipped with its own circuit breaker. WARNING •...

  • Page 69: Battery Charge Classi Cations

    GENERAL CARE AND MAINTENANCE BATTERY CHARGE CLASSIFICATIONS CAUTION Normal Battery Charge The normal battery charge is used to restore the battery to its original • Equation battery charging is used to restore a battery to power level. its full potential. However, it should not be performed too frequently.

  • Page 70: Charging Preparations

    GENERAL CARE AND MAINTENANCE CHARGING PREPARATIONS 1. Move the forklift to the charging area and park it. 2. Check the battery uid level. Replenish the battery uid to the speci ed level with distilled water as required. 3. Check that the circuit breaker on the AC power supply side is OFF.

  • Page 71: How To Charge Battery (Off-Forklift Type)

    GENERAL CARE AND MAINTENANCE HOW TO CHARGE BATTERY (OFF-FORKLIFT TYPE) EXAMPLE ONLY Charge the battery according to the manual supplied with the charger being used. 1. Ensure the supply side voltage corresponds with the charger input voltage. NOTE: The battery chargers are preset to the following input voltages at the time of delivery: 220V ...
  • Page 72 GENERAL CARE AND MAINTENANCE HOW TO CHARGE BATTERY (OFF-FORKLIFT TYPE) GOM ONLY NOTE: (cont’d) a. On the 200-volt charger, the taps are arranged on the side of the GOM ONLY transformer inside the charger. Tighten the terminals with a bolt <200-volt charger>...
  • Page 73 GENERAL CARE AND MAINTENANCE 5. Push the NORMAL or EQUAL button to select normal or equalizing HOW TO CHARGE BATTERY (OFF-FORKLIFT TYPE) charge, respectively. (cont’d) When an equalizing charge is desired, press the EQUAL button to 3. Connect the charger output plug to the battery plug. set the charger in that mode.
  • Page 74 GENERAL CARE AND MAINTENANCE HOW TO CHARGE BATTERY (OFF-FORKLIFT TYPE) WARNING (cont’d) • While the battery is being charged or immediately afterward, 7. When charging has been completed, the charging circuit in ammable gases are actively produced. Be careful to keep automatically opens.

  • Page 75: Battery Replacement

    GENERAL CARE AND MAINTENANCE BATTERY REPLACEMENT Battery Selection A battery also serves as a counterweight, and the lifting capacity will vary according to the weight of the battery which is mounted on the forklift. Accordingly, it is necessary to choose a battery which is within the battery weight range speci ed on the data plate attached to each forklift.

  • Page 76: Daily Inspection

    GENERAL CARE AND MAINTENANCE 14. Check the fork latches. DAILY INSPECTION 15. Check the backrest and overhead guard for proper installation and To maintain your forklift in proper condition and ready for safe operation, function. be sure to perform the daily checks indicated below. If you note any 16.

  • Page 77: Operator's Daily Checklist (Sample)

    GENERAL CARE AND MAINTENANCE OPERATOR'S DAILY CHECKLIST (SAMPLE) WARNING Carry out the daily checks as per “Daily Inspection” in this Operator’s Manual on page 74 and the applicable provisions of laws and regulations of your country. (In U.S. OSHA 29CFR1910.178) Operator’s Daily Checklist and Safety Inspection (sample) I.T.A.

  • Page 78: Maintenance And Inspection

    GENERAL CARE AND MAINTENANCE HYDRAULIC OIL LEVEL MAINTENANCE AND INSPECTION Check the oil level in the hydraulic oil BRAKE FLUID LEVEL MAX. Proper tank. The oil level should be between area Visually check the amount of brake uid in the MIN.

  • Page 79: Maintenance And Inspection (Cont'd)

    GENERAL CARE AND MAINTENANCE WHEEL AND TIRE MAINTENANCE AND INSPECTION (cont’d) STEERING WHEEL PLAY Turn the steering wheel to the left and right with the ignition switch "OFF". A free play of 20 to 30 mm (0.79 to 1.18 in) at the wheel perimeter is normal when the steer wheels are in the straight-ahead position.
  • Page 80 Front Tire (Drive) Tire Pressure • When checking the tire pressure, do not face the tire side to J1B1 (Pneumatic) - Single 21 x 8-9-10 PR 625 (6.25, 6.25, 88.9) avoid a danger because the tire pressure is very high.

  • Page 81: Tire Replacement

    GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (cont’d) CAUTION TIRE REPLACEMENT • Use wood blocks of the following size: WARNING Height: Allows the block to tightly t between the backward tilted mast and the road surface. • Do not remove the wheels unless you are familiar with the Width: 50 to 100 mm (1.97 to 3.94 in) larger than the procedure.
  • Page 82 GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (cont’d) 7. Support the forklift by putting additional wood blocks under each side of the front-end of the frame as shown on page 79. Turn the TIRE REPLACEMENT (cont’d) ignition switch to "OFF". Front Tire: (cont'd) 8.
  • Page 83 GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (cont’d) Rear Tire: (cont'd) TIRE REPLACEMENT (cont’d) 1. Place the forklift on a level and solid surface. Front Tire: (cont'd) 2. Apply the parking brake and place chocks behind the front wheels to prevent movement of the forklift. 10.
  • Page 84 GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (cont’d) WARNING TIRE REPLACEMENT (cont’d) Rear Tire: (cont'd) • Use hardwood blocks that do not slip easily and are strong enough to withstand the forklift weight. Do not use broken or Wheel Nuts 4.
  • Page 85 GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (cont’d) TIRE REPLACEMENT (cont’d) Tightening torque: Unit: N-m (kgf-m, ft-lb) Wheel nut J1B1 T1B2 CJ1B1 CT1B2 (2.0, 2.5 ton) CT1B2 (3.0, 3.5 ton) 167 - 226 196 - 245 167 - 226 196 - 245...

  • Page 86: Checking Mast

    GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (cont’d) CHECKING LIFT CHAIN CHECKING MAST WARNING Check the mast to ensure that: a. No oil leakage occurs at or around the lift and tilt cylinders. • Use extreme care when b. Check rollers for proper rotation. checking lift chain c.

  • Page 87: Fork Inspection

    GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (cont’d) FORK REPAIR Repair - Only the manufacturer of the fork or an expert of equal FORK INSPECTION competence shall decide if a fork may be repaired for continued use, Ensure the forks are secured in their proper position and they are not and the repairs shall only be carried out by such parties.

  • Page 88: Checking Horn

    GENERAL CARE AND MAINTENANCE MAINTENANCE AND INSPECTION (cont’d) PEDAL FREE PLAY The standard free play of the pedal for all except cushion models 2.0 & CHECKING HORN 2.5 ton is 6 - 8 mm (0.24 - 0.31 in), for cushion models 2.0 & 2.5 ton it Check the horn for proper operation.

  • Page 89: Periodic Maintenance And Lubrication Schedule

    GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE Before delivery of your new forklift, your dealer provides a pre-delivery inspection and adjustment service speci ed by the factory and designed to ensure satisfactory performance. The following tables list the servicing required to keep your forklift operating in good mechanical condition. The forklift should be attended to as indicated, preferably by your Local Authorized Dealer.
  • Page 90 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (cont’d) Interval Months How to Inspection Items check Hundreds of hours Motor Motor (dust) Clean Resistance between forklift body and +/- terminal of Measure battery/controller tension Contactor operation Visual Contactor tips Visual Resistance contactor coil Measure...
  • Page 91 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (cont’d) Interval Months How to Inspection items check Hundreds of hours Oil level Visual Crack, damage and leakage Visual Differential/drive unit oil Replace Cracks, distortion, etc. Visual Mounting bolts Visual Oil Leakage Visual Wheel play Test...
  • Page 92 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (cont’d) Interval Months How to Inspection items check Hundreds of hours Function of steering system Test Mounting of column, orbitrol, cylinder, tubes and hoses Visual Leakage (valve, cylinder and orbitrol) Visual Tubes and hoses (leakage, mounting, cracks damaging) Visual Steering wheel (movement and play)
  • Page 93 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (cont’d) Interval Months Inspection items Hundreds 12 14 16 18 20 Check of hours Function of hydraulic system Test Hydraulic leakage Visual Hydraulic oil level Visual Hydraulic oil replacement Replace Micron oil lter Replace Suction lter Clean...
  • Page 94 GENERAL CARE AND MAINTENANCE PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (cont’d) Interval Months How to Inspection items Check Hundreds 10 12 of hours Function of mast Test Mast system (damage/cracks/wear) Visual Clearance of each stage If Necessary Measure Mast rail Grease Mast/carriage rollers If Necessary Visual/test...

  • Page 95: Lubrication Chart

    GENERAL CARE AND MAINTENANCE LUBRICATION CHART SUITABLE OIL ITEM Below Above Lubricate stands for “Lubricate 15°C (60°F) 15°C (60°F) at symmetrical positions”.) Every 12 months (2,400 hours) Change LIFT CHAIN Refer to Page 94 stands for “Change Every 6 months at symmetrical positions”.) (1,200 hours) GEAR OIL...

  • Page 96: Recommended Lubricants

    GENERAL CARE AND MAINTENANCE RECOMMENDED LUBRICANTS Item Speci cations Remarks Differential and Refer to Recommended Gear Oil API GL-5 (80W-90) reduction gear SAE Viscosity Chart Chassis N.L.G.I. 1 Wheel bearing N.L.G.I. 2 Grease Lithium soap base Mast and chain N.L.G.I. 2 guide bar Hydraulic Oil I.S.O.

  • Page 97: Storage Over A Long Period Of Time

    GENERAL CARE AND MAINTENANCE STORAGE OVER A LONG PERIOD OF TIME PUTTING FORKLIFT IN STORAGE When the operation of the forklift is completely suspended for a given Putting the forklift in storage involves storing the forklift at the end of period of time, take the following measures and store the forklift in a dry each working day or storing the forklift over a long period of time.

  • Page 98: Post-Storage Servicing

    GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) PUTTING FORKLIFT IN STORAGE (cont’d) SLING POINT FOR HOOK-ON TYPE SIDE SHIFT POST-STORAGE SERVICING 1. Wipe anticorrosive grease off the outer parts of the oil pressure cylinder. Sling point 2. Lubricate each part. 3.

  • Page 99: Overview Of Side Shift

    The following is the standard amount of side shift. Model Variation Side Shift Distance J1B1/T1B2 series Each to right/left 100 mm (3.94 in)

  • Page 100: Main Terms Used In This Section

    GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) (cont’d) SAFETY RULES AND PRACTICES WARNING 1. Shift to right. • Do not make sudden and quick shifts with the forks loaded or 2. Shift to left. raised. MAIN TERMS USED IN THIS SECTION Shift: To move the forks or load to the right or the left.
  • Page 101 GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) (cont’d) WARNING SAFETY RULES AND PRACTICES (CONT'D) • Do not travel unstable or loads unsecured. WARNING • Do not use the shift function to push or pull loads or pallets. Do not travel with loads shifted to one side. When loads are shifted (off centered) they will be less stable.

  • Page 102: Operation Of The Control Lever For Side Shift

    GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) (cont’d) When you pull the lever toward When you push the lever the operator, the shift nger forward, the shift nger bar (with OPERATION OF THE CONTROL LEVER FOR THE SIDE SHIFT bar (with forks mounted) shifts forks mounted) shifts (moves) to (moves) to the right.

  • Page 103: Side Shift Operation

    GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) (cont’d) CAUTION SIDE SHIFT OPERATION • Do not shift the forks while the forks are inserted into the pallet. This could cause the load to shift if the pallet is 1. Pallet pushed. 2.

  • Page 104: Daily Checks And Simple Maintenance

    GENERAL CARE AND MAINTENANCE SIDE SHIFT (OPTION) (cont’d) DAILY CHECKS AND SIMPLE MAINTENANCE WARNING • If any abnormality is noted in the daily checks, immediately report it to the appropriate personnel or contact your Local Authorized Dealer for repair. Do not operate the forklift until the malfunctions is repaired.

  • Page 105: Speci Cations

    SPECIFICATIONS MODEL VARIATION (LONG MODEL CODE) BREAKDOWN - J1B1 SERIES         DESTINATION U: Europe & General Overseas Areas (GOM) V: North America UL-E S: North America UL-ES E: North America UL-EE APPLICATION : Standard...

  • Page 106: T1B2 Series

    SPECIFICATIONS MODEL VARIATION (LONG MODEL CODE) BREAKDOWN - T1B2 SERIES         DESTINATION General Overseas Areas (GOM) U: Europe & V: North America UL-E S: North America UL-ES E: North America UL-EE APPLICATION : Standard F : Cold Storage B : Battery Roller LOAD CAPACITY / LOAD CENTER...

  • Page 107: Main Truck - J1B1 (Pneumatic)

    SPECIFICATIONS MAIN TRUCK - J1B1 (PNEUMATIC) BASED ON 2W330 MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code J1B1 Item J1B1L15V J1B1R15V JG1B1L15V J1B1L18V J1B1R18V JG1B1L18V Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center...
  • Page 108 SPECIFICATIONS MAIN TRUCK - J1B1 (PNEUMATIC) BASED ON 2W330 MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code J1B1 Item J1B1L15V J1B1R15V JG1B1L15V J1B1L18V J1B1R18V JG1B1L18V Approach Angle Not Available Ramp Breakover Grade Clearance 35.0 31.0 35.0 31.0...
  • Page 109 SPECIFICATIONS MAIN TRUCK - J1B1 (PNEUMATIC) BASED ON 2W330 MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code J1B1 Item J1B1L15V J1B1R15V JG1B1L15V J1B1L18V J1B1R18V JG1B1L18V Type AC Induction Traction Motor Control Type MOS-INV Rating kW/h Type...

  • Page 110: T1B2 (Pneumatic)

    SPECIFICATIONS MAIN TRUCK - T1B2 (PNEUMATIC) BASED ON 2W330 MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code T1B2 Item T1B2L20V T1B2R20V TG1B2L20V T1B2L25V T1B2R25V TG1B2L25V Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (600) Overall Length (to face of forks)
  • Page 111 SPECIFICATIONS MAIN TRUCK - T1B2 (PNEUMATIC) BASED ON 2W330 MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code T1B2 Item T1B2L20V T1B2R20V TG1B2L20V T1B2L25V T1B2R25V TG1B2L25V Approach Angle Not Available Ramp Breakover Grade Clearance 31.0 28.0 31.0 28.0 Angle Departure Angle...
  • Page 112 SPECIFICATIONS MAIN TRUCK - T1B2 (PNEUMATIC) BASED ON 2W330 MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code T1B2 Item T1B2L20V T1B2R20V TG1B2L20V T1B2L25V T1B2R25V TG1B2L25V Type AC Induction Traction Motor Control Type MOS-INV Rating kW/h 12.0 Type AC Induction Pump Motor...

  • Page 113: Cj1B1 (Cushion)

    SPECIFICATIONS MAIN TRUCK - CJ1B1 (CUSHION) BASED ON 2W330 MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code CJ1B1 Item CJ1B1L15(F or B)S CJ1B1L15E CJ1B1L18(F or B)S CJ1B1L18E Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (600)
  • Page 114 SPECIFICATIONS MAIN TRUCK - CJ1B1 (CUSHION) BASED ON 2W330 MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code CJ1B1 Item CJ1B1L15(F or B)S CJ1B1L15E CJ1B1L18 (F or B)S CJ1B1L18E Approach Angle Not Available Grade Clearance Ramp Breakover Angle 26.0 Departure Angle 36.0...
  • Page 115 SPECIFICATIONS MAIN TRUCK - CJ1B1 (CUSHION) BASED ON 2W330 MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code CJ1B1 Item CJ1B1L15(F or B)S CJ1B1L15E CJ1B1L18(F or B)S CJ1B1L18E Type AC Induction Traction Motor Control Type MOS-INV Rating - 36v / 48v kW/h 7.0 / 9.2 6.9 / 8.5...

  • Page 116: Ct1B2 (Cushion)

    SPECIFICATIONS MAIN TRUCK - CT1B2 (CUSHION) BASED ON 2W330 MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code CT1B2 Item CT1B2L20(F or B)S CT1B2L20E CT1B2L25(F or B)S CT1B2L25E Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (600)
  • Page 117 SPECIFICATIONS MAIN TRUCK - CT1B2 (CUSHION) BASED ON 2W330 MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code CT1B2 Item CT1B2L20(F or B)S CT1B2L20E CT1B2L25(F or B)S CT1B2L25E Approach Angle Not Available Ramp Breakover Grade Clearance 31.0 Angle Departure Angle 35.0...
  • Page 118 SPECIFICATIONS MAIN TRUCK - CT1B2 (CUSHION) BASED ON 2W330 MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code CT1B2 Item CT1B2L20(F or B)S CT1B2L20E CT1B2L25(F or B)S CT1B2L25E Type AC Induction Traction Motor Control Type MOS-INV Rating - 36v / 48v kW/h 9.0 / 12.0 6.9 / 8.5...
  • Page 119 SPECIFICATIONS MAIN TRUCK - CT1B2 (CUSHION) BASED ON 2W330 MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code CT1B2 Item CTG1B2L25(F or B)S CTG1B2L25E Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (600) Overall Length (to face of forks) in (mm)
  • Page 120 SPECIFICATIONS MAIN TRUCK - CT1B2 (CUSHION) BASED ON 2W330 MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code CT1B2 Item CTG1B2L25(F or B)S CTG1B2L25E Approach Angle Not Available Grade Clearance Ramp Breakover Angle 27.0 Departure Angle 31.0 Full Load - 36v / 48v fpm (mm/sec) 63.0 (320) / 67.9 (345)
  • Page 121 SPECIFICATIONS MAIN TRUCK - CT1B2 (CUSHION) BASED ON 2W330 MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code CT1B2 Item CTG1B2L25(F or B)S CTG1B2L25E Type AC Induction Traction Motor Control Type MOS-INV Rating - 36v / 48v kW/h 9.0 / 12.0 6.9 / 8.5...

  • Page 122: Battery Specifications

    SPECIFICATIONS MAIN TRUCK - CT1B2 (CUSHION) BASED ON 2H330 (6,000LB) / 2H350 (8,000LB) MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code CT1B2 Item CTG1B2L30(F orB)S CTG1B2L30E CTG1B2L35(F or B)S CTG1B2L35E Rated Load Capacity lb (kg) Refer to Truck Data Plate Load center in (mm) 24 (600)

  • Page 123: Specifications

    SPECIFICATIONS MAIN TRUCK - CT1B2 (CUSHION) BASED ON 2H330 (6,000LB) / 2H350 (8,000LB) MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code CT1B2 Item CTG1B2L30(F orB)S CTG1B2L30E CTG1B2L35(F or B)S CTG1B2L35E Approach Angle Not Available Ramp Breakover Grade Clearance 27.0 23.0...
  • Page 124 SPECIFICATIONS MAIN TRUCK - CT1B2 (CUSHION) BASED ON 2H330 (6,000LB) / 2H350 (8,000LB) MAST, 42.1 IN (1070 MM) FORKS AND MINIMUM BATTERY SPECIFICATIONS Model code CT1B2 Item CTG1B2L30(F or B)S CTG1B2L30E CTG1B2L35(F or B)S CTG1B2L35E Truck Weight lb (kg) Refer to Truck Data Plate Type AC Induction Traction Motor...
  • Page 125 SPECIFICATIONS MAST - J1B1 (PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest...
  • Page 126 SPECIFICATIONS MAST - J1B1 (PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest...

  • Page 127: T1B2 (Pneumatic)

    SPECIFICATIONS MAST - T1B2 (PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 2W270 106 (2700)
  • Page 128 SPECIFICATIONS MAST - T1B2 (PNEUMATIC) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 3F385 152 (3850)

  • Page 129: Cj1B1 (Cushion)

    SPECIFICATIONS MAST - CJ1B1 (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 2W270 106 (2700)
  • Page 130 SPECIFICATIONS MAST - CJ1B1 (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 3F385 152 (3850)

  • Page 131: Ct1B2 (Cushion)

    SPECIFICATIONS MAST - CT1B2 2.0 & 2.5 TON (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest...
  • Page 132 SPECIFICATIONS MAST - CT1B2 2.0 & 2.5 TON (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest...
  • Page 133 SPECIFICATIONS MAST - CT1B2 3.0 TON (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 2H270...
  • Page 134 SPECIFICATIONS MAST - CT1B2 3.0 TON (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 3F385...
  • Page 135 SPECIFICATIONS MAST - CT1B2 3.5 TON (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 2H280...
  • Page 136 SPECIFICATIONS MAST - CT1B2 3.5 TON (CUSHION) Overall Height Free Lift Maximum Fork Height without Tilt Angle Lowered Mast Position Extended Mast Position Mast Name in (mm) Backrest Forward/Backward in (mm) in (mm) in (mm) Top of OHG Mast (OHL) With Backrest Without Backrest 3F400...

  • Page 137: Tire Size

    SPECIFICATIONS TIRE SIZE Tire Type Pneumatic Model 1.5 & 1.8 ton 2.0 & 2.5 ton Tire 21 x 8-9-10 PR (1) 23 x 9-10-16 PR (1) Single 9 x 6.00E TB (1) 10 x 6.50F TB (1) Front Tire 6.00-9-10 PR (1) 6.50-10-10 PR (1) Double 9 x 4.00E DT (1)

  • Page 138: Oil Capacity

    SPECIFICATIONS OIL CAPACITY Model J1B1 JG1B1 T1B2 TG1B2 Hydraulic Oil Tank 44.0 31.0 44.0 52.0 (8-1/4, 6-7/8) (11-5/8, 9-5/8) (11-5/8, 9-5/8) (13-3/4, 11-1/2) (US gal, lmp gal) Differential and Reduction Gear (6-3/8, 5-1/4) (US pt, lmp pt)/one side Model CJ1B1 CT1B2 CTG1B2 2.0 &...

  • Page 139: Bulbs

    SPECIFICATIONS NOISE LEVEL BULBS The values are the A-weighted sound pressure level at the Wattage operator's position, L and the uncertainty value, K according to Item EN12053:2001. Headlamp Item Front Turn Signal Lamp Does not exceed 70 dB (A) Rear Combination Lamp 4 dB (A) 25W/10W 25W/10W...

  • Page 140: Index

    INDEX Draw Bar ........... 24 Driver Recognition Mode ......36 A Word to UniCarriers Forklift Operators ..3 Cargo-Handling Control Lever ....51 Acceleration Adjustment ......37 Caution Drive Decal Accelerator Pedal ........50 (In Case of Tip-Over) ......28 Forklift Operating Precautions ....
  • Page 141 INDEX Prohibited Applications for UniCarriers Trucks ..........31 In Case of Tip-Over ........21 Oil Capacity ..........136 Pump Acceleration Control ......38 Identi cation Numbers ....... 28 Operation of the Control Lever for Ignition Switch ........... 45 Side Shift (Option) ....... 100 Inspection before Operating .......
  • Page 142 Table of Contents ........4 CJ1B1 (Cushion) ........ 111 Tilt Steering Wheel ........62 CT1B2 (Cushion) ........ 114 Tire Replacement ........79 J1B1 (Pneumatic) ....... 105 Tire Size ..........135 T1B2 (Pneumatic) ....... 108 Top Panel ..........61 Speci cations, Mast - Transporting Forklift ........

  • Page 143: Genuine Parts

    This way you can ensure that your UniCarriers industrial truck will always perform at its best. This is one of the many things that make UniCarriers Genuine Forklift Parts the best choice to help maintain the value of your UniCarriers industrial truck.
  • Page 144 ©UniCarriers Americas Corporation 240 N. Prospect Street, Marengo, IL 60152 USA Tel: +1-815-568-0061 Fax: +1-815-568-0179 www.unicarriersamericas.com UniCarriers® is a registered trademark of UniCarriers Corporation...

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