Table of Contents

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Operation
Industrial Generator Sets
Models:
60- -400 kW
Towable Units
TP-6376 3/08a

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Table of Contents
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Summarization of Contents

Product Identification Information
Generator Set Identification Numbers
Record product identification numbers from the generator set nameplate.
Controller Identification
Record controller description from operation manual, spec sheet, or sales invoice.
Engine Identification
Record product identification from engine nameplate.
Trailer Identification Number
Record product identification from trailer nameplate.
Safety Precautions and Instructions
Accidental Starting and Battery Safety
Procedures to prevent accidental startup and guidelines for handling batteries safely.
Engine, Fuel, and Noise Safety
Precautions for engine backfire, exhaust, fuel system, and hazardous noise levels.
Voltage, Moving Parts, and Hot Parts Safety
Critical warnings regarding electrical hazards, moving parts, and hot components.
Hardware and Replacement Notices
Notices regarding hardware compatibility and proper tool usage during maintenance.
Introduction and Service Assistance
Manual Introduction and Related Materials
Overview of the manual's purpose and a list of related documentation.
Service Assistance and Contact Information
Guidance on obtaining service and contact details for regional support.
Specifications and Features
Trailer and Component Illustrations
Illustrations identifying major components of the trailer and weather housing.
Trailer Specifications
Details on trailer dimensions, weight, capacity, brakes, tires, and electrical.
Generator Set Specifications Overview
Overview of generator set specifications, referencing engine, alternator, and controller details.
Electrical Power Panel Specifications
Details and specifications for the generator set's electrical power panel.
Generator Set Accessories
Description of available accessories such as batteries, chargers, heaters, and lights.
Fuel System Details
Information on fuel tank capacities, locations, and fuel system connections.
Trailer Hookup, Transport, and Setup
Hookup Procedures and Safety Chains
Instructions for trailer hookup, safety chains, and electrical connections.
Pretransport Checklist and Roadside Considerations
Checklist before transport and guidance for roadside emergencies and weight limits.
Trailer Location, Detaching, and Hoisting
Guidelines for selecting trailer location, detaching, and hoisting the unit.
Electrical Connections and Requirements
Voltage Selection and Load Connection Procedure
Procedure for matching generator set voltage to load requirements and making connections.
Electrical Power Panel Components and Functions
Description of power panel components like breakers, receptacles, and indicator lamps.
Voltage Selector Switch Functions
Summary of how the voltage selector switch affects panel functions and voltage output.
Prestart and Operation Procedures
Prestart Checklist and Fluid Levels
Essential checks before startup, including air cleaner, battery, coolant, and oil levels.
System Checks and Area Preparation
Checks for drive belts, enclosure doors, exhaust, fuel system, and operating area.
Controller, E-Stop, and Battery Disconnect Operation
Operation of the KPC 1000 controller, emergency stop, and battery disconnect switch.
Engine Idle Switch and Work Lights
Function of the engine idle switch and operation of work lights and fuel tank alarm.
General Maintenance Guidelines
Generator Set and Engine Maintenance
Procedures for maintaining the generator set and engine, including safety warnings.
Trailer Maintenance Recommendations
Guidelines for performing recommended trailer maintenance.
System Component Service Schedules
Detailed service schedules for fuel, lubrication, cooling, exhaust, and electrical systems.
Oil Makeup and Fuel/Water Separator Maintenance
Procedures for engine oil makeup system and fuel/water separator maintenance.
Wheel, Tire, and Storage Procedures
Guidelines for wheel installation, tire service, and extended storage procedures.
Troubleshooting and Wiring Diagrams
Troubleshooting Generator Set, Engine, and Trailer Issues
Guidance for diagnosing and resolving common problems with the generator set, engine, and trailer.
Electrical Panel Troubleshooting and Specific Issues
Troubleshooting common problems related to circuit breakers, receptacles, and switches.
Wiring Diagram References
List of available wiring diagrams for various generator set models and components.
Appendix A: Abbreviations
Common Abbreviations List
An alphabetical list of abbreviations used in the manual, covering A through OS.
Additional Abbreviations List
An alphabetical list of abbreviations used in the manual, covering OS through XFMR.

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