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Manuals
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Kohler Manuals
Portable Generator
60REOZJB
Operation
Kohler 60REOZJB Operation
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Product Identification Information
Table of Contents
Safety Precautions and Instructions
Accidental Starting
Exhaust System
Fuel System
Hot Parts
List of Related Materials
Introduction
Service Assistance
Section 1 Specifications and Features
Introduction
Illustrations and Major Components
Trailer Specifications
Generator Set Specifications
General
Engine
Alternator
Controller
Electrical Power Panel
Generator Set Accessories
Battery(Ies)
Battery Charger
Battery Power Disconnect Switch
Engine Block Heater
Fire Extinguisher
Air Cleaner Restriction Gauge
Spare Tire, 60--200KRP
Utility Box
Voltage Selector Switch
Work Lights
Fuel Tank and Fuel System
Section 2 Trailer Hookup, Transport, and Setup
Introduction
Trailer Hookup
Trailer Tongue Jack
Rear Stabilizing Jacks, 400KRP
Trailer Hitch
Safety Chains/Hooks
Electrical Connection, Trailer Lights (Electric Brake System)
Trailer Brakes, Electric
Pretransport Checklist
Over the Road Gross Weight, Height, and Fuel Concerns
Roadside Emergency Stopping
Tire Changing Procedure
Selecting Trailer Location
Surface Stability
Adequate Air Flow/Heat Dissipation
Combustible Materials
Exhaust Gases
Noise Avoidance and Restrictions
Detaching Trailer from Tow Vehicle
Electrical Connection, Trailer Lights
Trailer Hitch
Trailer Tongue Jack
Rear Stabilizing Jacks (if Equipped)
Safety Chains/Hooks
Hoisting Towable Generator Set
Single-Point Lifting, 60--200KRP
Four-Point Lift Rings, 400KRP
Generator Set Removal from Trailer, 60--200KRP
Generator Set Removal from Trailer, 400KRP
Section 3 Electrical Connections and Requirements
Introduction
Voltage Selection and Load Connection Procedure
Frequency Conversion
Electrical Power Panel
Battery Charger Power Inlet
Block Heater Power Inlet
Circuit Breaker(S), Main
Circuit Breakers, GFCI Receptacles
Load Lug Assembly
Camlocks, 60--200KRP
Duplex GFCI Receptacles
Voltage Indicator Lamps
Remote Start 2-Terminal Connector
Voltage Selector Switch (Located on Generator Set)
Section 4 Prestart and Operation
Introduction
Prestart Checklist
Weather and Climate Provisions and Operation Limitations
Operation
KPC 1000 Controller
Emergency Stop (E-Stop) Switch
Battery Power Disconnect Switch
Engine Idle Switch
Fuel Tank Leak Alarm, 400KRP
Work Lights
Section 5 General Maintenance
Introduction
Generator Set and Engine
Trailer
Service Schedule
Engine Oil Makeup System
Fuel/Water Separator Bypass Kit
Fuel/Water Separator
Brake Service
Axle/Hub Bearing Service
Suspension Service
Wheel and Tire Service
Wheel Installation Procedure
Tires
Extended Period Storage
Storage Procedure
After Storage Inspection Procedure
Section 6 Troubleshooting and Wiring Diagrams
Introduction
Generator Set
Engine
Trailer
Electrical Power Panel
Wiring Diagrams
Appendix A Abbreviations
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Product Identification Information
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Table of Contents
3
Engine
4
Controller
5
Section 6 Troubleshooting and Wiring Diagrams
6
Wiring Diagrams
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Operation
Industrial Generator Sets
Models:
60- -400 kW
Towable Units
TP-6376 3/08a
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Summarization of Contents
Product Identification Information
Generator Set Identification Numbers
Record product identification numbers from the generator set nameplate.
Controller Identification
Record controller description from operation manual, spec sheet, or sales invoice.
Engine Identification
Record product identification from engine nameplate.
Trailer Identification Number
Record product identification from trailer nameplate.
Safety Precautions and Instructions
Accidental Starting and Battery Safety
Procedures to prevent accidental startup and guidelines for handling batteries safely.
Engine, Fuel, and Noise Safety
Precautions for engine backfire, exhaust, fuel system, and hazardous noise levels.
Voltage, Moving Parts, and Hot Parts Safety
Critical warnings regarding electrical hazards, moving parts, and hot components.
Hardware and Replacement Notices
Notices regarding hardware compatibility and proper tool usage during maintenance.
Introduction and Service Assistance
Manual Introduction and Related Materials
Overview of the manual's purpose and a list of related documentation.
Service Assistance and Contact Information
Guidance on obtaining service and contact details for regional support.
Specifications and Features
Trailer and Component Illustrations
Illustrations identifying major components of the trailer and weather housing.
Trailer Specifications
Details on trailer dimensions, weight, capacity, brakes, tires, and electrical.
Generator Set Specifications Overview
Overview of generator set specifications, referencing engine, alternator, and controller details.
Electrical Power Panel Specifications
Details and specifications for the generator set's electrical power panel.
Generator Set Accessories
Description of available accessories such as batteries, chargers, heaters, and lights.
Fuel System Details
Information on fuel tank capacities, locations, and fuel system connections.
Trailer Hookup, Transport, and Setup
Hookup Procedures and Safety Chains
Instructions for trailer hookup, safety chains, and electrical connections.
Pretransport Checklist and Roadside Considerations
Checklist before transport and guidance for roadside emergencies and weight limits.
Trailer Location, Detaching, and Hoisting
Guidelines for selecting trailer location, detaching, and hoisting the unit.
Electrical Connections and Requirements
Voltage Selection and Load Connection Procedure
Procedure for matching generator set voltage to load requirements and making connections.
Electrical Power Panel Components and Functions
Description of power panel components like breakers, receptacles, and indicator lamps.
Voltage Selector Switch Functions
Summary of how the voltage selector switch affects panel functions and voltage output.
Prestart and Operation Procedures
Prestart Checklist and Fluid Levels
Essential checks before startup, including air cleaner, battery, coolant, and oil levels.
System Checks and Area Preparation
Checks for drive belts, enclosure doors, exhaust, fuel system, and operating area.
Controller, E-Stop, and Battery Disconnect Operation
Operation of the KPC 1000 controller, emergency stop, and battery disconnect switch.
Engine Idle Switch and Work Lights
Function of the engine idle switch and operation of work lights and fuel tank alarm.
General Maintenance Guidelines
Generator Set and Engine Maintenance
Procedures for maintaining the generator set and engine, including safety warnings.
Trailer Maintenance Recommendations
Guidelines for performing recommended trailer maintenance.
System Component Service Schedules
Detailed service schedules for fuel, lubrication, cooling, exhaust, and electrical systems.
Oil Makeup and Fuel/Water Separator Maintenance
Procedures for engine oil makeup system and fuel/water separator maintenance.
Wheel, Tire, and Storage Procedures
Guidelines for wheel installation, tire service, and extended storage procedures.
Troubleshooting and Wiring Diagrams
Troubleshooting Generator Set, Engine, and Trailer Issues
Guidance for diagnosing and resolving common problems with the generator set, engine, and trailer.
Electrical Panel Troubleshooting and Specific Issues
Troubleshooting common problems related to circuit breakers, receptacles, and switches.
Wiring Diagram References
List of available wiring diagrams for various generator set models and components.
Appendix A: Abbreviations
Common Abbreviations List
An alphabetical list of abbreviations used in the manual, covering A through OS.
Additional Abbreviations List
An alphabetical list of abbreviations used in the manual, covering OS through XFMR.
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