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Kohler 65EOZDJ Installation Instructions Manual

Kohler 65EOZDJ Installation Instructions Manual

Sound shield kit gm86016-kp2 and ums sound shield kitgm88267-kp4

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Original Issue Date: 9/13
Model: 65EOZDJ/55EFOZDJ
Market: Marine
Subject: Sound Shield Kit GM86016-KP2 and UMS Sound Shield Kit
Introduction
The sound shield quiets operation of generator sets
used in marine applications. When installing the sound
shield, follow the installation procedure and observe the
safety precautions listed below.
Read the entire installation procedure before beginning
installation. Perform the steps in the order shown.
Take into consideration the minimum clearance for
vibration and cooling during operation.
shielded units, allow 305 mm (12 inches) minimum
clearance for the left-rear door and front door (intake
and discharge openings).
Safety Precautions
WARNING
Accidental starting.
Can cause severe injury or death.
Disconnect the battery cables before
working
on
Remove the negative (--) lead first
when disconnecting the battery.
Reconnect the negative (--) lead last
when reconnecting the battery.
Disabling the generator set.
cause severe injury or death.
generator set or equipment connected to the set, disable the
generator set as follows: (1) Move the generator set master
switch to the OFF position. (2) Disconnect the power to the
battery charger. (3) Remove the battery cables, negative (--)
lead first.
Reconnect the negative (--) lead last when
reconnecting the battery. Follow these precautions to prevent
starting of the generator set by an automatic transfer switch,
remote start/stop switch, or engine start command from a
remote computer.
INSTALLATION INSTRUCTIONS
GM88267-KP4
For sound
the
generator
set.
Accidental starting can
Before working on the
WARNING
Risk of fire.
Can cause severe injury or death.
Do not smoke or permit flames or
sparks near fuels or the fuel system.
Servicing the fuel system. A flash fire can cause severe
injury or death. Do not smoke or permit flames or sparks near
the carburetor, fuel line, fuel filter, fuel pump, or other potential
sources of spilled fuels or fuel vapors. Catch fuels in an
approved container when removing the fuel line or carburetor.
WARNING
Carbon monoxide.
Can
cause
fainting, or death.
The
exhaust
leakproof and routinely inspected.
Operating the generator set. Carbon monoxide can cause
severe nausea, fainting, or death. Be especially careful if
operating the generator set when moored or anchored under
calm conditions because gases may accumulate. If operating
the generator set dockside, moor the craft so that the exhaust
discharges on the lee side (the side sheltered from the wind).
Always be aware of others, making sure your exhaust is
directed away from other boats and buildings.
TT-1602 5/16a
severe
nausea,
system
must
be

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Summary of Contents for Kohler 65EOZDJ

  • Page 1 TT-1602 5/16a INSTALLATION INSTRUCTIONS Original Issue Date: 9/13 Model: 65EOZDJ/55EFOZDJ Market: Marine Subject: Sound Shield Kit GM86016-KP2 and UMS Sound Shield Kit GM88267-KP4 Introduction WARNING The sound shield quiets operation of generator sets used in marine applications. When installing the sound shield, follow the installation procedure and observe the safety precautions listed below.
  • Page 2: Installation Procedure

    Disconnect the following controller connectors. WARNING See the corresponding wiring diagram found in the operation manual for more details on wiring. P1 (35-pin) connector P2 (14-pin) connector P3 (8-pin) connector Hazardous voltage. Moving parts. Can cause severe injury or death. P4 Ethernet connector Operate the generator set only when Any other external leads to the controller.
  • Page 3 Position the generator set onto the sound shield Construct the framework. base (GM86015) and secure the set with 4 bolts (X-6238-3 or X-6238-11) and 4 washers (X-25-37). See Figure 2. UMS Kit GM88267-KP4: Install two base plates (GM88920) on sound shield base (GM86015). Top View of Base GM86016- 1.
  • Page 4 Position the internal rails (GM86085 qty. 2) at the location shown in Figure 4 using the mounting bracket and hardware identified in Figure 6. Position a mounting bracket (GM86091) to the top of each internal rail using three bolts (X-6224-20) and three nuts (X-6210-7) per bracket.
  • Page 5 Position the internal rail (GM86084) as shown in Follow the below method to attach the foam Figure 4 (item 2). pieces for the UMS sound shield kits: Secure the internal rail to the upper bulkhead Apply adhesive (GM96475) to the foam pieces panel using two bolts (X-6224-20), two washers shown in Figure 8.
  • Page 6 Connect the fuel lines. Connect the fuel-inlet line (GM86395) to the fuel inlet on the engine. See Figure 10 and Figure 11 for connection location. Remove the fuel fitting from the fuel-return connection point (nonservice side of the unit). Connect the straight union fitting (X-695-2) to the fuel-return connection point.
  • Page 7 Install the bulkhead connection panel. Top Rails and Bracket Installation Connect the fuel-inlet line to the fuel-inlet opening on the bulkhead connection panel. Connect the fuel-return line to the fuel-return opening on the bulkhead connection panel. Connect the seawater hose to the seawater connection on the bulkhead connection panel and secure with a hose clamp (X-426-19).
  • Page 8 GM86016B-B 1. Bracket (GM86091), bolts (X-6224-20 qty. 2), and nuts 8. Panel (GM93008) (X-6210-7 qty. 2) 9. Rail (GM86083) 2. Bracket (GM86091), bolts (X-6224-20 qty. 4), and nuts 10. Rail (GM86085) (X-6210-7 qty. 4) 11. Panel (GM86096 or GM88913) 3. Bracket (GM86091), bolts (X-6224-20 qty. 3), and nuts 12.
  • Page 9 Corner Cover Installation 10. Install the roofs. GM86016- 1. Corner cover (GM86036 qty. 4) and pan head machined screws (M965A-06020-20 qty. 12) Figure 15 Corner Covers Position the corner covers (GM86036 qty. 4) as GM86016- 1. Alternator roof (GM86103 or GM88915) shown in Figure 15 using 3 pan head machined 2.
  • Page 10 11. Install the remaining doors. 11.6 Align the pins with the holes in the base and install the RH panel (GM86093 or GM88895) to the 11.1 Align the pins with the holes in the bulkhead service side, engine end of the unit. connection panel and install the rear door Figure 17 (item 6).
  • Page 11 GM86016- 1. Rear panel (GM86106 or GM88902) 5. Front panel (GM86094 or GM88896) 2. LH alternator panel (GM86105 or GM88917) 6. RH panel (GM86093 or GM88895) 3. Exhaust panel (GM86096 or GM88913) 7. RH alternator panel (GM93010 or GM93025) 4. LH panel (GM86095 or GM88897) 8.
  • Page 12 GM86016C- 1. Panel (LH) (GM86095 or GM88897) 8. Alternator panel (RH) (GM93010 or GM93025) 2. Exhaust panel (GM86096 or GM88913) 9. Panel (RH) (GM86093 or GM88895) 3. Alternator panel (LH) (GM86105 or GM88917) 10. Alternator roof (GM86103 or GM88915) 4. Base (GM86015) 11.
  • Page 13 Sound Shield Kit Qty. Description Part Number Kit: GM86016-KP2 Screw, pan head mach. (M6 x 20 mm) M965A-06020-20 Qty. Description Part Number Washer, plain Bracket, corner extrusion mounting GM85875 (0.406 ID x 0.812 in. OD) X-25-37 Bracket, extrusion mounting GM85876 Screw, hex washer, thread-forming X-67-141 Base (66.5 x 30.2 in.)
  • Page 14 UMS Sound Shield Kit Qty. Description Part Number Kit: GM88267-KP4 Screw, pan head mach. (M6 x 20 mm) M965A-06020-20 Qty. Description Part Number Washer, plain Bracket, corner extrusion mounting GM85875 (0.406 ID x 0.812 in. OD) X-25-37 Bracket, extrusion mounting GM85876 Screw, hex washer, thread-forming X-67-141...
  • Page 15 Notes TT-1602 5/16...
  • Page 16 Singapore 619159 KOHLERPower.com Phone (65) 6264-6422, Fax (65) 6264-6455 Availability is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever. Contact your local Kohlerr generator set distributor for availability.

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