Related Manuals for WAGNER TwinControl 35-150
Summarization of Contents
About TwinControl Instructions
Preface and Warnings
Introduction to the manual, warnings, notices, and symbols for safe operation.
Languages and Component Manuals
Information on available languages for the manual and individual component manuals.
Correct Use of TwinControl Systems
Device Types and Intended Use
Details on TwinControl device types (turbine, cable) and their intended applications.
Use in Potentially Explosive Areas
Guidelines for operating TwinControl systems in areas subject to explosion hazards.
Processible Materials and Improper Use
Information on compatible materials and prohibited uses to prevent damage or injury.
Identification and Type Plates
Explosion-Proof Marking and Turbine Devices
Details on ATEX markings and explosion protection for turbine devices.
Identification for Mains Power Supply Devices
Identification details for TwinControl systems with mains power supply.
Type Plates
Information on type plates for TwinControl turbine and cable supply units.
Basic Safety Instructions
Operator Safety Instructions
Safety guidelines for operators, including electrical safety and work environment.
Personnel Qualifications and Safety
Requirements for personnel qualifications and general safety for operators.
Personal Safety Equipment
Recommended personal safety equipment for handling lacquers, solvents, and vapors.
Safe Handling of Spray Devices
Guidelines for safely handling spray devices, including injection hazards.
Grounding the Device
Instructions for proper grounding to prevent electrostatic charges and hazards.
Product Hoses and Cleaning/Flushing
Safety related to product hoses and procedures for cleaning and flushing.
Touching Hot Surfaces and Maintenance
Safety precautions for hot surfaces and general maintenance/repair guidelines.
Protective and Monitoring Equipment
Importance and function of protective and monitoring equipment for system safety.
Description of TwinControl System
Components Overview
Identification of major system components and their arrangement.
Mode of Operation and Safety Equipment
Explanation of the system's operational principle and safety features.
Scope of Delivery
Details on the standard components included in the TwinControl system delivery.
Technical Data Overview
Summary of technical specifications, materials, and control unit data.
Dimensions Overview
Detailed dimensional information for TwinControl systems on different frames and trolleys.
Weights and Controller Overview
Weight specifications for configurations and an overview of controller compatibility.
Principle Diagrams and Controller Types
Principle diagrams for controllers and specific controller types for pump ranges.
Operating Elements and Control Unit Connections
Description of control unit operating elements and connection interfaces.
Pneumatic Diagrams
Pneumatic diagrams illustrating system connections for different TwinControl models.
List of Service Functions
Comprehensive list of system service functions, parameters, and their descriptions.
System Protection Features
Details on dry running protection, heater, AIS dosing, and electrostatic systems.
Optional Kits and Feed Pump
Information on optional kits like gun flush box and feed pump systems.
Maintenance Work on Pumps
Instructions for performing maintenance tasks on the system pumps.
Assembly and Commissioning
Personnel Training and Storage Conditions
Requirements for training personnel and conditions for system storage.
Transportation
Guidelines for safely transporting the TwinControl system.
Assembly and Installation
Procedures for system assembly, installation, and checking for transport damage.
Pneumatic Connections and Safety
Instructions for pneumatic connections and essential safety warnings.
Product Connections and Grounding
Guidelines for product connections and critical grounding procedures.
Grounding Schemes and Commissioning Preparation
Examples of grounding schemes and preparation steps before commissioning.
Basic Flushing and Pressure Tightness Test
Procedure for basic flushing and pressure tightness testing of the system.
Replacing Flushing Agent with Working Media
Steps for replacing flushing agent with actual working products.
Calibrating the System
Detailed procedure for calibrating the TwinControl system's components.
Method of Calibration (Practical Variant)
A practical method for calibrating the system components.
Controller Operation and Functions
Personnel Training and Safety Instructions
Training requirements for personnel and essential safety instructions.
Operating the Control Unit
Guide to operating the TwinControl unit, including base and returning positions.
Entering Numbers and Password Protection
Procedures for entering numbers and managing password protection levels.
Basic Functions for Painter
Key functions for painters, including system states like ready and mixing.
Extended Functions and Mixing Ratio Adjustment
Advanced functions requiring password access, including mixing ratio adjustment.
Calibration Procedures
Step-by-step calibration process for components and flushing.
Flushing Programs
Configuration and execution of programmed flushing sequences.
AIS System Settings
Configuration parameters and settings for the AIS (Adaptive Injection System).
Check for Leaks in Fluid Sections
Procedures for checking leaks in the A and B fluid sections of the system.
"Batch Mode" Filling Mode
Setting up and operating the Batch Mode for controlled product discharge.
Operation of the TwinControl System
Personnel Training and Safety
Training for operating personnel and general safety instructions for operation.
Spray Gun Adjustment Rules
General rules for making adjustments to the spray gun safely.
Malfunction and Emergency Deactivation
Procedures for handling malfunctions and performing emergency deactivation.
Switching On the System
Step-by-step guide for powering on the TwinControl system.
Switching Off the System
Procedure for safely shutting down the TwinControl system.
Spraying Mode
Guidelines for achieving optimum painting results in spraying mode.
Flushing Procedure
Instructions for flushing the system hoses and removing mixed product.
Pressure Relief and Work Interruption
Procedures for relieving pressure and handling work interruptions safely.
Automatic Electrostatic System Operation
Operating instructions for the automatic electrostatic system with GM5000 gun.
System Settings and Paint Filling
Commissioning, settings for electrostatic systems, and product filling procedures.
Spraying Mode with Electrostatics
Safety precautions and procedures for spraying mode with electrostatic system active.
Work Interruption and Flushing
Procedures for work interruption and flushing with electrostatic system.
Gun Flush Box Kit
Software settings and tests for the optional Gun Flush Box connection kit.
Soft Circulation (Option)
Information on the soft circulation option for A and/or B components.
External Mixers Overview
Details on manual and automatic external mixers for TwinControl systems.
Remote Control and Explosion Protection
Using remote controls, including explosion protection considerations.
TwinControl and ESTA Remote Control
Installation and operation of TwinControl and ESTA remote controls.
2A Switchbox for Second A-Pump
Installation and function of the 2A switchbox for managing a second A-pump.
Switching Over Pump
Procedure for switching between pumps using the switchbox.
Cleaning and Maintenance
Cleaning Procedures and Safety
Guidelines for cleaning personnel, safety, and filter cleaning.
System Cleaning and Filter Maintenance
Steps for cleaning the system and managing condensate in the pressure regulator.
System Cleaning and Maintenance Steps
Comprehensive steps for system cleaning, decommissioning, and long-term storage.
Maintenance Overview and Personnel
General maintenance overview and requirements for maintenance personnel.
Maintenance Instructions and Safety Checks
Detailed maintenance instructions, safety checks, and intervals.
Service Plug, Connections, Turbine, Valves
Information on service plug, connections, turbine replacement, and valve checks.
System Emptying Procedures
Step-by-step guide for emptying the system's pumps and flushing circuits.
System Filling Procedures
Step-by-step guide for filling the system's pumps and flushing circuits.
Product Filter Cleaning/Replacement
Procedures for cleaning or replacing product filters, including inline types.
Product Hoses, Pipes, and Couplings
Maintenance and replacement guidelines for product hoses, pipes, and couplings.
Troubleshooting
Fault Display and Rectification
How faults are indicated and procedures for fault rectification.
Repairs
Repair Personnel and Notes
Guidelines for repair personnel and important notes before and after repair work.
Assembly Aids
List of assembly aids and related order numbers for spare parts.
Accessories for TwinControl
Mixer Accessories
Details on manual and automatic external mixers available for TwinControl.
Remote Control Systems
Information on TwinControl and ESTA remote controls and their accessories.
Horn Alarm
Details on the external pneumatic horn alarm accessory.
Hoses and Connections
Specifications for suction and mixing hoses used with TwinControl systems.
AIS Accessories
Information on AIS sets for control unit conversion and system upgrades.
Heater Accessories
Details on heater sets for various TwinControl pump models.
Splitter Valve Accessories
Specifications for splitter valves used with TwinControl systems.
Pressure Regulators and Second Paint Parts
Product pressure regulators, flushing sets, and parts for second paint systems.
Extension Cables
Information on extension cable sets for control units and stroke measurement.
Electrostatic System and Connection Kits
Details on TC VM5000 electrostatic system and gun flush box connection kits.
Feed Pump Accessories
Information on feed pump sets for TwinControl systems.
AirCoat Regulator and Archiving Software
Accessories for AirCoat regulation and software for data archiving.
Spare Parts Information
Locating Spare Parts and Serial Number
Guidance on finding spare parts catalogs and identifying the system's serial number.
Turbine Replacement
Instructions for replacing the turbine and generator components.
Declaration of Conformity
Devices with Turbines Conformity
Declaration of conformity for TwinControl devices with turbine.
Devices with Cable Supply Conformity
Declaration of conformity for TwinControl devices with cable for mains power supply.
Appendix
Mixing Ratio Conversion
Method for converting mixing ratios from gravimetric to volumetric specifications.
Hose Volume Table
Table providing hose volume based on diameter and length.
Need help?
Do you have a question about the TwinControl 35-150 and is the answer not in the manual?
Questions and answers