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Oliver 1908-E User's Operating And Instruction Manual

Automated food tray sealer
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Walker, Michigan, U.S.A. 49534-7564
USER'S OPERATING AND INSTRUCTION MANUAL
MODEL 1908MX2
AUTOMATED FOOD TRAY SEALER
1908S20079CV

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  • Page 1 Walker, Michigan, U.S.A. 49534-7564 USER’S OPERATING AND INSTRUCTION MANUAL MODEL 1908MX2 AUTOMATED FOOD TRAY SEALER 1908S20079CV...

  • Page 2: Table Of Contents

    INDEX INTRODUCTION AND DESCRIPTION………………………………. PG. 1-1 INSPECTING…………………………………………………………….. PG. 1-2 SAFETY..........……………………..………….. PG. 1-3 MACHINE PLACEMENT………………………………………..……… PG. 1-4 MACHINE COMPONENTS…………………………………………….. PG. 1-5 START-UP & OPERATION………..…………………………………… PG. 1-10 TECHNICAL SPECIFICATIONS............PG. 1-13 CLEANING AND MAINTENANCE....…....…... PG. 1-14 TROUBLE SHOOTING........…......….. PG. 1-18 MAINTENANCE CHECKLIST……....…....…..PG. 2-1 ASSEMBLY DRAWINGS &...

  • Page 3: Introduction And Description

    (Optional) 50 Hz, 230 VAC, 5 Amps INTRODUCTION AND DESCRIPTION The OLIVER Model 1908 Food Tray Sealer has been designed and manufactured to provide a high quality machine that is a cost effective approach to producing film lidded trays. The machine can be operated with a 120 VAC outlet and other power options are available.

  • Page 4: Inspecting

    INSPECTING MODEL 1908 Upon receipt of m achine, inspect the exterior for damage. If damage is noted, i ndicate damage on the Freight Bill and immediately contact the freight c arrier and notify them of the damage. Have a freight claim filed. This must be done at the Recipient’s location and not at the Shipper’s Location.

  • Page 5: Safety

    Improper installation or operation of this equipment may cause injury to personnel or damage to equipment. · Before operating the OLIVER Model 1908 Food Tray Sealer read through this manual. Never allow an untrained person to operate this machine WARNING ·...

  • Page 6: Machine Placement

    MACHINE PLACEMENT AND UTILITIES MODEL 1908 Decide on a suitable location for the machine. This location should have ample room to work around all sides of the machine. Once the machine is in the location where it will be used, the brakes on the casters should be locked by stepping down on the brake locking lever.

  • Page 7: Machine Components

    MACHINE COMPONENTS Before proceeding further, take a moment to familiarize yourself with the identification of the machine components as shown in the illustrations below. Film Roll Holder with Film Roll and Roll Weight Installed. Film Roll Guide Film Roll Weight Heat shield Emergency Stop, Stop, and Start Buttons Heat Platen...
  • Page 8 Drive and Platen Release Locations and Speed Control Location Conveyor release knob (Under Cover) Bottom Pan Speed Control knob (Under Cover) In-feed guard (with safety switch) Heater Platen release lever (Pull to release) Rear Emergency Stop Button 1908S20074...
  • Page 9 Out feed or discharge area Discharge Cover (with safety switch) DISCHARGE TABLE THESE WING NUTS ALLOW FOR MOVING THE DISCHARGE TABLE IN AND OUT TO CLEAR THE TRAY CARRIERS WING NUTS LOOSEN TO ADJUST TABLE UP OR DOWN 1908S20074...
  • Page 10 Tray Carriers RUBBER GASKET TRAY CARRIER Film Cut-Off DRIVE SPROCKET CUTTER BLADE CUTTER ASSEMBLY 1908S20074...
  • Page 11 Conveyor Chain Tension Adjustment Mechanism ADJUSTMENT SCREW LOCKING NUT 1908S20074...

  • Page 12: Start-Up & Operation

    START-UP & OPERATION To turn the machine on, plug in the power cord and wait 15 minutes to allow the heated platen to reach operating temperature before attempting to seal trays. Run the machine without trays and film to make sure everything is cycling properly. 1.
  • Page 13 Test both sides of the lid. The rough or tacky side of the lid will be the adhesive side. The film supplied by Oliver is wound with the adhesive side toward the inside of the roll. If the film is loaded in accordance with the “FILM FEED”...
  • Page 14 · It is important that the roll of film is centered on the conveyor. There are white plastic film guides on either side of the film roll. These guides can be adjusted from side-to-side by pushing them with your hand. If the film is not centered, move both guides toward the side that the film needs to go to.

  • Page 15: Technical Specifications

    TECHNICAL SPECIFICATIONS Model 1908 Tray Capacities: 6.5 1908S20074 1-13...

  • Page 16: Cleaning And Maintenance

    CLEANING AND MAINTENANCE WARNING Disconnect the power from the Model 1908 and allow the unit to cool before performing cleaning and/or maintenance procedures. These cleaning recommendations are not meant to replace or supersede plant-standard manufacturing procedures or regulatory requirements. Do not immerse, hose down, pressure wash, or otherwise soak electrical switches, electrical control box, mechanical drive box, and electrical connections.
  • Page 17 2. Tray Carrier Cleaning: The tray carriers should be removed and cleaned daily. It is better to remove them for cleaning rather than trying to clean them in the machine. The tray carriers can be placed in your dishwasher for cleaning if you desire. Care should be taken so that the rubber gaskets do not become damaged.
  • Page 18 Note: Look for a white painted chain link to center on the side of the first tray carrier re-installed to get the tray carrier/ chain timing correct. Note: When replacing the tray carriers, it is extremely import to make sure that all four pins on the conveyor chains are fully engaged in the holes of the tray carrier.
  • Page 19 4. Conveyor Chain Maintenance 4.1. Once a month the conveyor chains should be lubricated wit h food grade chain lube. The recommended Oliver part number for food grade chain lube is 5400-1116. SPRAY CHAINS WHILE MACHINE IS CYCLING 4.2. Once a month the conveyor chains should be checked for proper tension. The tension can be checked by lifting the lower tray carriers at the middle of the machine.

  • Page 20: Troubleshooting

    TROUBLESHOOTING There are no user serviceable parts on your OLIVER Model 1908 Food Tray Sealer except for the cutter blade . Should you experience problems with your machine call the Oliver 24 Hour Emergency Service number @ 1 800-253-3893 option 2 .
  • Page 21 Conveyor does not move 7. Turn the speed up to 100%. Look in the window when the start button is of the electrical box under the conveyor out- pushed and steps 1-4 feed. A green or red light should be visible. (above) have been taken.
  • Page 22 The drive system appears to 12. Verify the drive is mechanically engaged with be working correctly as the conveyor indicated by a green light in the electrical box window, but the conveyor does not move. 1908S20074 1-20...
  • Page 23 Film does not cut 1. Inspect the cutter blade for wrapped film- You must remove the cutter guard to do this and if there is film wrapped around it the film must be cut away and pulled off- THE CUTTER BLADE IS SHARP, DO NOT TOUCH-REMOVE ELECTRICAL POWER PRIOR TO REMOVING GUARD.
  • Page 24 1908S20075...
  • Page 25 This page intentionally left blank. 1908S20076...
  • Page 26 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (BASE FRAME) 1908S20076...
  • Page 27 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (BASE FRAME) ITEM NO PART DESCRIPTION PART NUMBER QUANITY FRAME FRONT 1908-0001 FRAME REAR 1908-0002 SPACER FRAME 1908-0003 SCREW HEX HD 3/8 -16 X 3/4 STST 5843-1052 WASHER 3/8 STST SPRING LOCK 5851-9359 TAKE UP – FRAME 1908-0054 SCREW HEX HD 1/4 –...
  • Page 28 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (FRAME) ITEM NO PART DESCRIPTION PART NUMBER QUANITY LEGS, SENIOR MEALS 1908-0027 LEGS, SENIOR MEALS W/ HOLES 1908-0301 CASTER- STEM, 4 1908S20076...
  • Page 29 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (FRAME) ITEM NO PART DESCRIPTION PART NUMBER QUANITY SHAFT, TAIL 1908-0006 SCREW, TAKE-UP 3/8-16 X 6 1/4 L. 1908-0005 NUT, HEX FULL 3/8-16 STST 5902-2409 COLLAR, SPLIT 3/4 BORE STST 5806-7115 BEARING, THRST 3/4 BORE 5254-0322 SPROCKET, 40B42, PLATED 5616-9349...
  • Page 30 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (FRAME) ITEM NO PART DESCRIPTION PART NUMBER QUANITY BRACKET, FRONT BUSHING 1908-0302 SCREW, HEX HD 1/4-20 X 1/2 STST 5843-1001 WASHER, LOCK 1/4 STST 5851-9357 WASHER, SPACER 3/4 I.D. STST 1908-0305 SPROCKET, MACHINED BORE 1908-0437 BUSHING, EXPANDING 3/4 I.D.
  • Page 31 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (FRAME) ITEM NO PART DESCRIPTION PART NUMBER QUANITY SPROCKET, ADJUSTABLE 40A42 4615-4042-2431 RETAINER-HUB 1908-0053 SHAFT, CONVEYOR DRIVE 1908-0304 SCREW, HEX HD 5/16-18 X 1 STST 5843-1030 WASHER, LOCK 5/16 STST 5851-9358 WASHER, FLAT 5/16 STST 5851-9305 BRACKET, REAR BUSHING 1908-0303...
  • Page 32 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (CUTTER DISCHARGE ASSEMBLY) 1908S20076...
  • Page 33 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (CUTTER DISCHARGE ASSEMBLY) ITEM NO PART DESCRIPTION PART NUMBER QUANITY HINGE, DISCHARGE FLAP 1908-0306 COVER, DISCHARGE 5500-5341 COVER, DISCHARGE FLAP 5500-5342 KNOB, 1 1908S20076...
  • Page 34 5851-9359 SCREW, HEX HD 1/4-20 X 3/4 STST 5843-1003 ADJUSTABLE GUIDE SHELF 69043 SPACER, COVER 1908-0058-001 BASE- TRAY LIFT GUIDE L.H. 1908-0090 BRACKET- SIDE, CUTTER L.H. 1908-0065-0002 RETAINER, REAR BUSHING 1908-0066-1002 For Service Parts Call Oliver Products @ 800-253-3893 1908S20076...
  • Page 35 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (CUTTER DISCHARGE ASSEMBLY) ITEM NO PART DESCRIPTION PART NUMBER QUANITY COVER- CUTTER 1908-0032-001 145* NUT 1/4-20 WING STST 5832-0595 1908S20076...
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  • Page 37 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (TOP ASSEMBLY, GUARD, ROLL HOLDER) ITEM NO PART DESCRIPTION PART NUMBER QUANITY GUARD/ ROLL HOLDER WELDMENT 1908-0308 ROLLER FILM GUIDE 1908-0041 ROD-FILM DISPENSER 11 1/4 L 1908-0043 BRACKET FILM TAKEUP 1908-0163 TUBE, ALUMINUM 7/8 O.D. X 10 1/2 L 4639-1414-1114 BEARING, ROLL END 5252-3002...
  • Page 38 ITEM NO PART DESCRIPTION PART NUMBER QUANITY WASHER, LOCK #6 STST 5851-9353 ROLLER- FILM WEIGHT 1908-0310 216* BRACKET, PLATEN GUARD (FRONT) 1908-0307-0001 217* 1908S20076...
  • Page 39 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (ARCH-PLATEN ASSEMBLY) For Service Parts Call 800-253-3893 1908S20076...
  • Page 40 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (ARCH-PLATEN ASSEMBLY) ITEM NO PART DESCRIPTION PART NUMBER QUANITY ARCH WELDMENT ASSY 1908-0311 SCREW, HEX HD 1/4-20 X 3/4 STST 5843-1003 WASHER, LOCK INT. TOOTH ¼ STST 5851-9395 SPRING, COMPRESSION 7014-4400 ARM, FRONT PIVOT 1908-0317 PLATE, PLATEN SPRING 1908-0313...
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  • Page 42 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (DRIVE BOX ASSEMBLY (ROCKER)) ITEM NO PART DESCRIPTION PART NUMBER QUANITY BEARING, SINT BRONZE 3/4 I.D. 5254-3139 WASHER, LOCK 3/8 STST 5851-9359 1908S20076...
  • Page 43 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (DRIVE BOX ASSEMBLY (BASE) For Service Parts Call 800-253-3893 1908S20076...
  • Page 44 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (DRIVE BOX ASSEMBLY (BASE )) ITEM NO PART DESCRIPTION PART NUMBER QUANITY WELDMENT, FRONT PANEL 1908-0320-0001 BRACKET, CHAIN ADJUSTER 1908-0323 SCREW, HEX HD 1/4 -28 X 3/4 STST 5843-1253 WASHER, LOCK 1/4 STST 5851-9357 PLATE, MOTOR MOUNT 1908-0321 BAR- BOTTOM TIE...
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  • Page 46 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (DRIVE BOX ASSEMBLY PLATEN CAM) REV 1/6/12 ITEM NO PART DESCRIPTION PART NUMBER QUANITY PLATE, PLATEN CAM 1908-0341 SCREW, HEX HD #10-24 X 3/4 STST 5843-1234 WASHER, LOCK #10 STST 5851-9355 1908-0 435 SHAFT, DRIVE INPUT HUB, PLATEN CAM 1908-0340 SCREW, SOCKET SET 1/4-20 X 3/8...
  • Page 47 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (DRIVE BOX ASSEMBLY (EXTERIOR)) ITEM NO PART DESCRIPTION PART NUMBER QUANITY 5835-793 1 PIN, LOCKING MANUAL PULL 1908-0 457 CONVEYOR DRIVE LOCK BLOCK BEARING, SINT. BRNZ THRUST 3/4 I.D. 5254-3514 BEARING, SINT. BRNZ SLEEVE 3/4 I.D. 5254-0300 HUB, CONVEYOR DRIVE 1908-0334...
  • Page 48 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (DRIVE BOX ASSEMBLY (EXTERIOR)) ITEM NO PART DESCRIPTION PART NUMBER QUANITY SPROCKET, #40 10 TOOTH 3/4 BORE 5616-9023 INDEXER ROLLER ASSEMBLY 1908-0333 SCREW, SOCKET SET 1/4-20 X 1/4 5842-6131 INDEXER CAM ASSEMBLY 1908-0359 RING, RETAINING E-CLIP STST 3/4 I.D. 5840-2841 WASHER-SPACER KEYED 3/4 I.D.
  • Page 49 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (DRIVE BOX ASSEMBLY (EXTERIOR)) ITEM NO PART DESCRIPTION PART NUMBER QUANITY SCREW, HEX HD 1/4-20 X 1/2 STST 5843-1001 WASHER-FLAT 1/4 STST 5851-9304 WELDMENT, IDLER BRACKET 1908-0330 SCREW, HEX HD 1/4-20 X 1 1/2 STST 5843-1007 STRAIN RELIEF, 1/2 NPT 5765-1082...
  • Page 50 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (DRIVE BOX ASSEMBLY (EXTERIOR)) For Service Parts Call 800-253-3893 1908S20076...
  • Page 51 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (MAIN ASSEMBLY) ITEM NO PART DESCRIPTION PART NUMBER QUANITY ELECTRICAL BOX ASSEMBLY 1908-25611 ELECTRICAL BOX ASSEMBLY (230 VAC) 1908-25623 CHAIN, #40 ROLLER 5603-4003 3 FT. PAN, INFEED BOTTOM 1908-0411 PAN, OUTFEED BOTTOM 1908-0412 GUARD, FRONT CHAIN 1908-0407 SCREW, TRUSS HD #10-24 X 3/8 STST 5843-5384...
  • Page 52 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (MAIN ASSEMBLY) ITEM NO PART DESCRIPTION PART NUMBER QUANITY SCREW, HEX HD 1/4-20 X 1/2 STST 5843-1001 WASHER, LOCK 1/4 STST 5851-9357 WASHER, FLAT 1/4 STST 5851-9304 GUARD, INFEED 1908-0021 SCREW, HEX HD #10-24 X 3/8 STST 5843-1231 WASHER, LOCK #10 STST 5851-9355...
  • Page 53 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (MAIN ASSEMBLY) ITEM NO PART DESCRIPTION PART NUMBER QUANITY PUSH BUTTON, EXTENDED RED 5708-7908 PUSH BUTTON, FLUSH GREEN 5708-7900 CONTACT BLOCK, NO 5708-7930 CONTACT BLOCK, NC 5708-7931 For Service Parts Call 800-253-3893 1908S20076...
  • Page 54 MECHANICAL REPLACEMENT PARTS LIST EXPLODED VIEW (MAIN ASSEMBLY) ITEM NO PART DESCRIPTION PART NUMBER QUANITY CONTROL CABLE ASSEMBLY, REAR 1908-0403 SWITCH, LIMIT W/ ROLLER 5757-8002 SCREW, RND HEAD #4-40 X 3/4 5843-5193 WASHER, LOCK #4 STST 5851-9352 SCREW, RND HEAD #6-32 X 1/2 STST 5843-5212 WASHER, LOCK SHKPRF #6 STST 5851-9219...
  • Page 55 ELECTRICAL BOX REPLACEMENT PARTS LIST NOTE: SEE THE MECHANICAL LIST FOR ELECTRICAL PARTS NOT ASSOCIATED WITH THE ELECTRICAL BOX (PUSH BUTTONS, CABLES, LIMIT SWITCHES, MOTOR, ETC.) BACK PLANE ASSEMBLY VIEW (INTERNAL): ITEM NO PART DESCRIPTION PART NUMBER QUANITY PLATE, ELECTRICAL BACK PLANE 1908-0348 DC DRIVE &...
  • Page 56 ELECTRICAL BOX REPLACEMENT PARTS LIST ITEM NO PART DESCRIPTION PART NUMBER QUANITY 5749-5674 RELAY, DPDT 8A 24VDC SOCKET- 8 PIN 5770-2832 SCREW, #8-32 X 3/8 STST 5843-5372 SCREW, #10-24 X 3/8 STST 5843-5384 CLIP, RELAY HOLD-DOWN 5749-5697 5726-1251 HOLDER-FUSE DIN MOUNT 61 6 61 7 FUSE-5 X 20 Mm 125V 10A (120V ELECS)

  • Page 57: Electrical

    ITEM NO PART DESCRIPTION PART NUMBER QUANITY 1908-0413 -2 BOX, ELECTRICAL COVER, POTENTIOMETER GUARD BASE, POTIOMETER GUARD ROD, POTENTIOMETER GUARD RING, RETAINING 1/4 1908S20077...
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  • Page 59 4- 5 1908S20077...
  • Page 60 4- 6 1908S20077...
  • Page 61 4- 7 1908S20077...
  • Page 62 4- 8 1908S20077...

  • Page 63: Warranty

    Oliver Packaging & Equipment Company warrants that if any part of the equipment (other than a part not manufactured by Oliver Packaging & Equipment) proves to be defective (as defined below) within one year after shipment, and if Buyer returns the defective part to Oliver Packaging &...

  • Page 64: Warranty Procedure

    4. The service dealer will then complete an invoice and send it to the Customer Service Department at Oliver Packaging & Equipment Company. 5. The Customer Service Manager of Oliver Packaging & Equipment Company will review the invoice and returned parts, if applicable, and approve for payment.

  • Page 65: Returned Parts Policy

    This policy applies to all parts returned to the factory whether for warranted credit, replacement, repair or re-stocking. Oliver Packaging & Equipment Company requires that the customer obtain a Return Material Authorization (RMA) number before returning any part. This number should appear on the shipping label and inside the shipping carton as well.

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