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Laboratory Equipment
PGC5000A
Operating instruction
ABB PGC5000A Operating Instruction
Process gas chromatograph
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
Table of Contents
List of Figures
List of Tables
Additional Information
Compliance
Cyber Security
Waste Electrical and Electronic Equipment (WEEE)
Safety
Safety Symbol Conventions
Potential Safety Hazards
1 Introduction
Data Package
Drawings
Master Controller
Class B Oven
Liquid Version
Vapor Version
Class C Oven
Oven with Integrated Controller
Air Purge Systems
System Variations
2 Installation
Analyzer Location
Master Controller
Master Controller as an RUI
Ovens
Precautions
Prepare for Installation
Installation Tools and Equipment
Plumbing Installation
Gas Requirements
Calibration Sample
Purge Air Alarm
Equipment Mounting
Connections
Tubing
Instrument Air
Carrier Gas
Burner Fuel
Burner Air
Sample
Hydrogen Gas
Vents
Liquid Sample Valve
Electrical
Set up the Master Controller
Single Board Computer PCB
Purge Air Alarm
Set up the Ovens
3 Startup
User Interfaces
Master Controller Controls and Indicators
Touchscreen Layout
Action Icons
Function/Navigation Buttons
System Information Bar
Naming Conventions
Keypad
Keyboard
Master Controller as a RUI
Oven Controls and Indicators
Oven LED Indicators
Oven Regulators and Gauges
Start the Analyzer
Leak Check Oven
Leak Check Carrier Gas Supply Lines
Calibrate the Analyzer
Validation Run
Connect to the Network (Optional)
Factory Default IP Addresses
All Analyzer Versions
Early Versions of the Analyzer
Analyzers with Version 4.2.1.14 and Later
Master Controller as an RUI
Access Control List
Log into the PGC5000 Generation 2 Analyzer
Access Levels (Optional)
Subscriber List
Rui
Analyzer Shutdown
4 Operation
Introduction
Home Tab
Chart Subtab
Status Subtab
Report Subtab
Overlay Subtab
Status Tab
User-Configurable Scopes
Configure Indicators
Status Indicator Reset
Schedule Tab
Maintenance Mode Icon
Power Failure Recovery Icon
Multiple Oven and Schedule Relationship
Queue Subtab
Step Subtab
Time of Day Subtab
Demand Subtab
Analysis Tab
Chart Subtab
Tabular Editor Subtab
Normalization
New Analysis
Analysis Error Messages
Load an Analysis from the Library
Run an Existing Schedule
Stop or Pausing Schedules
Overlay Subtab
Chromatogram Reprocessing
Setup Tab
File Management
System Restore and Recovery
System Backup, Restore and Recovery Messages
Components
Streams
Master Controller
Oven Configuration
Oven Buttons
Isothermal Oven
Electronic Pressure Control (EPC)
Detector Amplifier
Subscriber Tab
Subscriber Config Subtab: Str/Opc/Rd
Subscriber Config Subtab: Mod
Modbus Map Subtab
Subscriber Tab Configuration
Program Tab
Manual Mode Tab
4.10 Sample Handling System
5 Hardware and Software Features
Function
Detectors
Flame Ionization Detector (FID)
Thermal Conductivity Detector (TCD)
Flame Photometric Detector (FPD)
Optional Dielectric Barrier Discharge Ionization Detector (DBDID)
Peak Detection
Classic Method of Peak Detection
Min-Max Method
Min-Max Examples
Baseline Correction, Peak Lumping
Baseline Correction, Tangent Skim
Component Detection (EZ Peak)
EZ Peak Calculations
Identify Peaks
Single Peak Integration Range
Multiple Peak Integration Range
Tangent Skim
Baseline Drift
Time Coded Functions
Auto Zero
Component Min/Max
Component RT (EZ Peak)
Digital Input Check
Do Next if
Peak Threshold
Pressure Check
Pressure Control
Pressure Default
Script Control
Skip Next if
Stream Step
Temperature Check
Temperature Control
Temperature Default
Unknown Peak
Valve on and Valve off
Air Purging
Y and Z Purge
Purge Operation
Purge Override
Rui
Remote Communications Overview
MODBUS Overview
PGC5000 MODBUS Configuration
Modbus Configuration Recommendations
MODBUS Slave Communication
Client Configurator
OPC Communication
Input/Output Options
Local Input/Output Option
Local Output Option Setup
Internal Input/Output Option
Digital Output
Digital Input
Analog Output
Analog Input
5.10 External Input/Output Option
6 Troubleshooting
Common Issues
Oven LED Indicators
Indicator Troubleshooting Procedures
Status Indicators
Diagnostic Displays
7 Scripting
Introduction
Attachment to Analysis Elements
Create a New Script
Add/Run a Script
Add a Line to a Script
Delete a Line from a Script
Copy a Line in a Script
Operators
Script Functions Alphabetic Listing
ABSOLUTE VALUE Function
ACTIVATE STREAM Command
ACTUAL RETENTION TIME Function
ANALYSIS NAME Function
ASC Function
BENCHMARK CONCENTRATION Function
BPRINT Statement
CALIBRATION CONCENTRATION Function
CANCEL REQUESTS Command
COMPONENT CONCENTRATION Function
CHR$ Function
CLEAR INDICATORS Command
COMMON Floating Point Array
COMMON$ String Array
COMPONENT NAME$ Function
COMPONENT TYPE Function
COMPONENT UNITS Function
CURRENT STREAM Function
DEACTIVATE STREAM Command
DIM Statement
END Statement
END REPORT Statement
EXPECTED RETENTION TIME Function
EXPONENT Function
For
GOSUB Statement
GOTO Statement
IF Statement
INDICATOR Function
INJECT TIME Function
INTEGER TYPE Conversion Routine
LENGTH Function
LOGARITHM BASE TEN Function
LPRINT Statement
MID$ Function
NATURAL LOGARITHM Function
NUMBER COMPONENTS Function
OUTSTANDING REQUESTS Function
PEAK AREA Function
PEAK CREST AMPLITUDE Function
PEAK END AMPLITUDE Function
PEAK END TIME Function
PEAK NEGATIVE AREA Function
PEAK POSITIVE AREA Function
PEAK START AMPLITUDE Function
PEAK START TIME Function
PURGING STREAM Function
PUT COMPONENT CONCENTRATION Command
PUT PRESSURE of a ZONE Command
PUT RESPONSE FACTOR Command
PUT TEMPERATURE of a ZONE Command
READ ANALOG INPUT Function
READ DIGITAL INPUT Function
REMARKS Statement
REQUEST_ANALYSIS Command
RESPONSE FACTOR Function
SCHEDULE ABORT Function
SCHEDULE NAME Function
SCHEDULE RUN Function
SCHEDULE STOP Function
SET BASIC ALARM Function
SLEEP Function
SQUARE ROOT Function
START REPORT Statement
STREAM NAME Function
STREAM STATUS Function
TIME$ Function
TOTAL PEAK AREA Function
VALUE Function
VALVE Command
WRITE ANALOG OUTPUT Command
WRITE DIGITAL OUTPUT Command
Y2X Function
ZONE PRESSURE Function
ZONE TEMPERATURE Command
8 Software Upgrade
PC Upgrade
Communication STAR Gateway Upgrade
Upgrade Older Pgc5000S
9 Temperature Programmed Oven
General Description
Master Controller
Isothermal Oven
Temperature Programmed Oven
Technical Description of Isothermal Oven
Liquid Sample Valve
Detector
Digital Temperature Controller
Technical Description of Temperature Programmed Oven
Functional Description
10 PGC5000A Used as a Continuous Analyzer Controller (CAC) Replacement
10.1 Theory of Operation
10.2 Recommended Naming Conventions in the PGC5000A
Recommended Analysis Setup
10.4 Scripting Example to Read I/O
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ABB M E ASUR E M E NT & AN ALYT IC S | 8 92J 006 MN AH
PGC5000 Generation 2
(Process Gas Chromatograph)
Operating Instruction
Measurement made easy
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