Electro Industries EB 20 Series Installation & Operating Instructions Manual

Zone controller hydronic system interface ts series boiler compatible

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Electro Industries'
Hydronic System Interface
TS Series Boiler Compatible
Installation & Operating Instructions
This model is designed and equipped to handle various combinations of zone pumps, various zone valve
types, actuators, etc. The one control board has wiring arrangements for all zone operating devices.
A major feature is built-in automatic stage shedding based upon the capacity of each active zone. This
compensates for any mixture of large and small zones.
Note: Capacity and SIZE dial switches must be set during installation.
Convenience of an attractive wiring center, all connections at easily accessed terminal blocks, LED's, and
simplified zone system installation are also basic to this model.
Special automatic or built-in shift to higher water temperature for priority zone 1. In many combination
temperature installations this feature eliminates mixing valve or injection pump temperature control.
Features
Dual Control Temperature, Priority Zone
Garage Priority Zone Option
Digital or Standard Thermostat Compatible
Compatible with Zone Pumps, Zone Valves (4, 3, 2 Wire Devices), Actuators, Etc.
Fuse Protected, Control Board and Zone Pump Connections
Nineteen Onboard Lights, Each Stat and Zone Output, Diagnostic and Basic Power
Includes Its Own Enclosure
One 120V Hookup Allows For Simple Installation
Remote Data Communication to Boiler Control Board
Drawings: BH031, BH032, XX017
DO NOT DESTROY THIS MANUAL. PLEASE READ CAREFULLY AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE BY A SERVICE TECHNICIAN.
05/08/2012
Zone Controller
Models: EB-ZE*8 and EB-ZT*8
BI013

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Summarization of Contents

Installation & Operating Instructions
Features Overview
Lists key features of the zone controller, such as dual control temperature, priority zone, and compatibility.
Application Scenarios
EB-Z*S8 Model Applications
Details various hydronic heating system applications for the EB-Z*S8 model.
EB-Z*A8 Model Applications
Details various hydronic heating system applications for the EB-Z*A8 model.
Basic Product Description
Core Concepts Explained
Explains the three core concepts of the zone controller: simplifying wiring, monitoring, and customization.
Placement & Mechanical Information
Mounting Location Guidelines
Provides guidance on where to locate and how to mount the zone controller unit.
Safety Considerations
General Safety Precautions
Outlines essential safety measures and warnings for installation and servicing.
Product Configurator
Model Number Breakdown
Explains how the model number (EB-Z***) is configured based on zone count and output type.
Electrical Data
Electrical Specifications Table
Presents electrical specifications including voltage, static amps, and maximum load amps.
Installation Requirements
Installer Qualifications and Compliance
States requirements for installers and emphasizes adherence to codes and safety.
Installation Overview and System Components
Required System Components List
Lists essential system components needed for operation, besides the controller.
Mechanical Installation Overview
Interfacing with Non-Electro Boilers
Discusses limitations and functions when interfacing with non-TS Series boilers.
Dual Fuel Boiler Integration
Provides specific notes on using the zone controller with a dual fuel boiler.
Electrical Hookup
EB-Z*A8 Wiring Instructions
Details the electrical connections and hookup procedure for the EB-Z*A8 model.
EB-Z*S8 Wiring Instructions
Details the electrical connections and hookup procedure for the EB-Z*S8 model.
Thermostat Wiring Guide
Explains how to connect thermostats, including priority and garage zone settings.
Motor and Actuator Wiring
Guides on connecting zone actuators and motors, noting limitations.
Zone Pump Wiring Guide
Details the wiring for connecting zone pumps to the controller.
Additional Hookup and Special Equipment Concerns
Priority Auxiliary Contact Functionality
Explains the use of auxiliary contacts for priority zone signaling.
End Switch Contact Usage
Describes the function of "END SW" terminals for heat call communication.
Power Robbing Thermostat Compatibility
Addresses compatibility and workaround for power-robbing thermostats.
Field Setup and Programming
Zone and Boiler Stage Configuration
Details setting zone sizes and boiler stages using dial switches for optimal performance.
Multiple Boilers and Staging Relay Usage
EB-C-STG5 Staging Relay Integration
Explains how to use the staging relay for multiple boiler systems.
Zone Controller Dual Temperature Feature
Dual Temperature Operation Mode
Describes the feature that automatically raises outlet temperature for low mass zones.
Priority High Temperature Zone Function
Zone 1 Priority Operation Details
Explains how Zone 1 can override other zones for high-temperature requirements.
Priority Garage Zone Function
Garage Zone Isolation Setup
Details setting up Zone 8 for garage isolation to prevent heat energy mixing.
Staging Control
Boiler Stage Control Logic
Explains how zone controller settings determine boiler stages and temperature sensing overrides.
Operational Indicators
LED Status Monitoring Guide
Describes the function of various LEDs on the zone control board for diagnostics.
Power On and Start Up Procedures
System Operational Testing Steps
Outlines steps for testing thermostat reaction, boiler call, and digital communication.
Troubleshooting
General Troubleshooting Guidance
Provides general guidance and checks for diagnosing system issues.
Zone Output Testing Procedures
Details procedures for testing individual zone outputs using resistors.
Zone Board Functions (5406)
Stat Inputs and Priority Logic Details
Explains stat inputs, priority functions, and their impact on zone outputs.
Garage and Cold Zone Disable Functionality
Describes disabling garage or cold zones using the GAR jumper.
Indicators and Fuse Protection Information
Covers LED indicators, neon indicators, and fuse protection for the zone board.
Accessories and Options
Optional Accessories List
Lists optional accessories like slab sensing thermostats.
Electro Industries Residential Limited Product Warranty
Two-Year Product Warranty Coverage
Covers defects in materials and workmanship for two years from purchase.
Twenty-Year Boiler and Spin Fin Element Warranty
Details the 20-year warranty for boiler elements, vessels, and spin fins.
Five-Year Open Wire Element Warranty
Outlines the 5-year warranty for open wire elements.
Warranty Conditions and Limitations
Warranty Claim Requirements and Process
Specifies conditions, limitations, and requirements for warranty claims.
Exclusions from Warranty Coverage
Items Not Covered by Warranty
Lists situations and damages not covered by the product warranty.

Table of Contents