Graco XP XL6500 Operation And Parts
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Graco XP XL6500 Operation And Parts

Graco XP XL6500 Operation And Parts

Pressuretrak kit
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Operation and Parts
™
XP
and XP-hf
PressureTrak Kit
Monitors pressures to provide ratio assurance on XP and XP-hf plural-component
sprayers in hazardous or non-hazardous locations. For professional use only.
17G807: N3400 PressureTrak Kit
17G808: N6500 PressureTrak Kit
25C452: XP-hf PressureTrak Kit
26C426: XL3400 PressureTrak Kit
26C427: XL6500 PressureTrak Kit
See page 2 for Agency Approvals.
Important Safety Instructions
Read all warnings and instructions in this
manual and the XP-hf sprayer operation
manual. Save these instructions.
™
3A3320J
EN

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  • Page 1 Operation and Parts ™ ™ and XP-hf PressureTrak Kit 3A3320J Monitors pressures to provide ratio assurance on XP and XP-hf plural-component sprayers in hazardous or non-hazardous locations. For professional use only. 17G807: N3400 PressureTrak Kit 17G808: N6500 PressureTrak Kit 25C452: XP-hf PressureTrak Kit 26C426: XL3400 PressureTrak Kit 26C427: XL6500 PressureTrak Kit See page 2 for Agency Approvals.

  • Page 2: Table Of Contents

    Error Codes ....... . 19 Graco Standard Warranty ......34...

  • Page 3: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

  • Page 4: Overview

    Overview Overview Operating Window The purpose of the XP PressureTrak is to shut down the sprayer if abnormal pressure conditions are detected in order to prevent spraying material that is not mixed on Below Minimum Spray Pressure ratio. The air motor is allowed to automatically operate in Two pressure transducers read the A and B fluid Circulation Mode any time the fluid pressures are below pressures in the outlet manifold and send the readings...

  • Page 5: Component Identification

    Component Identification Component Identification XP Proportioner (Model 571100 Shown) Ref. Description Module Housing Cover Pressure Sensors Solenoid Air Motor 3A3320J...

  • Page 6: Xp-Hf Proportioner (Model 572407 Shown)

    Component Identification XP-hf Proportioner (Model 572407 Shown) Ref. Description Module Housing Pressure Sensors Solenoid Air Motor 3A3320J...

  • Page 7: Xp Sprayer

    Component Identification XP Sprayer Ref. Description Module Housing Pressure Sensors Solenoid Air Motor Cover 3A3320J...

  • Page 8: User Interface

    Component Identification User Interface Table 1: LCM Button Functions Table 2: Display Soft Key Icons Button Function Icon Function Arrows Up/Down Navigate up or down within a Enter Screen In screens that have editable screen or to a new screen. fields, press to access the fields and make changes.

  • Page 9: Display Screens

    Component Identification Display Screens Table 3: Display Screens Table 3: Display Screens, identifies components shown on the Spray Mode Active, Circulation Mode Icon Function Active, Alarm Active, and Deviation Active Run screens. Actual spray pressures. For more information see Appendix B: Run Screen Details, page 31.

  • Page 10: Installation

    Installation Installation Installation for XP System with 5. Pass the pressure sensor (4a and 4b) through slot (K) and the solenoid (XE) through slot (J) in the NXT Motor housing (XB) and secure the housing to the air motor with two bolts (6). 6.
  • Page 11 Installation XP System with NXT Motor 3A3320J...

  • Page 12: Installation For Xp-Hf System With Xl 10000 Air Motor

    Installation Installation for XP-hf System 4. Remove two screws (23) from the XL 10000 air motor valve near the solenoid hole. If screws (23) with XL 10000 Air Motor are not present, remove the two right side bolts (24) from the XL 10000 air motor valve. 5.
  • Page 13 Installation XP-hf System with XL 10000 Air Motor 3A3320J...

  • Page 14: Installation For Xp System With Xl Air Motor

    Installation Installation for XP System with 4. Remove the plug (126) and the o-ring (125) by removing the retaining ring (127). XL Air Motor 5. Attach the solenoid (3d) and bracket (17) to the air valve and tighten screws (23). 6.
  • Page 15 Installation XP System with XL Air Motor 3A3320J...

  • Page 16: Operation

    Operation Operation Startup Setup 1. Refer to your XP sprayer operation manual for 1. To enter into Setup, press and hold any button for sprayer startup instructions. three seconds. NOTE: The XP PressureTrak modifies XP sprayers. 2. Set the system parameters before spraying. These However, the operation procedures from the XP can be changed as necessary (see Setup Mode sprayer operation manual still apply.

  • Page 17: Alarms, Deviations, And Advisories

    Alarms, Deviations, and Advisories Alarms, Deviations, and Advisories There are three types of errors that can occur: Alarms, your air motor manual. XL3400 and XL6500 air Deviations, and Advisories. Errors are indicated by the motors have a hole in the cover (VC) to access the flashing red LED as well as on the display.

  • Page 18: View Current Alarms

    Alarms, Deviations, and Advisories View Current Alarms View Error Log Setup Screen 3 is the error log screen. It displays the To toggle the screens between the Alarm Information most recent error on the top of the list with the past 20 screen and the Run Alarm Active screen, errors below it.

  • Page 19: Error Codes

    Alarms, Deviations, and Advisories Error Codes NOTE: If the solenoid repeatedly struggles to extend after an alarm triggers or retract when the Clear Alarms sequence is followed (see F . 1 and F . 2, page 17), check the fuse resistance. If resistance is greater than 6 ohms, replace the fuse.
  • Page 20 Alarms, Deviations, and Advisories Code Icon Code Name LED Status Cause Solution Alarms Pressure B High Flashing Red P4BX A pressure exceeding maximum Reduce air pressure to motor or adjust working pressure setpoint. setpoint. Open down stream valve. Too much restriction on mix Reduce restriction to B side on mix manifold B side restriction.
  • Page 21 Alarms, Deviations, and Advisories Code Icon Code Name LED Status Cause Solution Flashing Red System The PressureTrak controller Shut off air pressure and wait for air Pressurized detected air pressure when pressure to drop. trying to clear an alarm. NOTE: XL air motors only: Press the NOTE: The images in the code valve pin fully into the valve.
  • Page 22 Alarms, Deviations, and Advisories Code Icon Code Name LED Status Cause Solution Deviations J3AX Differential Ran out of B Side B material. Refill hopper or change drum. Pressure (A>B) Cavitating B side pump. Warm material or add feed pressure. B material leaking. Follow pump troubleshooting in XP70 Sprayer manual.

  • Page 23: Repair

    3. Take the PressureTrak module (131) to a non-hazardous location Use only the following approved replacement batteries. Use of an unapproved battery will void the Graco warranty, as well as Intertek and Ex approvals. ® • Ultralife brand lithium U9VL ®...

  • Page 24: Retract A Solenoid With A Dead Battery

    Repair Retract a Solenoid With a Dead 6. To replace the fuse (12): Battery a. Pull the fuse away from the board. First replace the battery and clear the error (this will b. Replace with a new fuse (12). retract the pin). If no replacement battery is available, complete the following steps to retract the solenoid.

  • Page 25: Parts

    Parts Parts Kits 17G807 and 17G808 Ref. Part Description Qty. Ref. Part Description Qty. ------- SCREW, flanged, hex head 24Y281 MODULE, hazardous location ------- NUT, hex, flange head pressure monitor ------- CLAMP, cable 24Y932 HOUSING, PressureTrak, machined ------- PACKING, o-ring 17G839 COVER, PressureTrak, NXT3400 24V216 KIT, repair, fuse assembly 17G840 COVER, PressureTrak, NXT6500...

  • Page 26: Kit 25C452

    Parts Kit 25C452 Ref. Part Description Qty. Ref. Part Description Qty. 17P845 BRACKET, XP-hf - - - - - PACKING, o-ring 16C251 GROMMET - - - - - SCREW 17N936 MONITOR, PressureTrak - - - - - NUT, hex, flange head (includes 3a-3j) 17R738 BRACKET, XL motor, solenoid 24Y932 HOUSING...

  • Page 27: Kits 26C426 And 26C427

    Parts Kits 26C426 and 26C427 Ref. Part Description Qty. Ref. Part Description Qty. 24V216 KIT, repair, fuse assembly (not shown) 17Y036 MONITOR, pressuretrak, xp50/70, xl65 15F716 LABEL, warning 26C418 BRACKET, pressure trak, xp, painted NXT405 KIT, membrane shield (pack of 20) 17Y035 MONITOR, pressuretrak, xp35, xl3400 - - - - - PACKING, o-ring...

  • Page 28: Appendix A: User Setup Display

    Appendix A: User Setup Display Appendix A: User Setup Display Setup Mode Details Setup Screen 1 Set the system parameters before spraying. These can Setup Screen 1 enables the user to set units of be changed as necessary. Press and hold any of the measurement that will display on other screens, four keys on the User Interface Display for three pressure warning and pressure alarm.

  • Page 29: Setup Screen 2

    Appendix A: User Setup Display Setup Screen 2 Setup Screen 3 Setup Screen 2 enables the user to set the high spray Setup Screen 3 enables the user to scroll through all pressure alarm limit value, minimum spray pressure errors and clear the entire error log. The error log will value, and B pressure offset.

  • Page 30: Set Password

    NOTE: The password screen is shown when the setup screens are accessed and the password function has been enabled by changing the “0000” password. NOTE: If you set and forget the password, please contact Graco Technical Assistance for a default password. 3A3320J...

  • Page 31: Appendix B: Run Screen Details

    Appendix B: Run Screen Details Appendix B: Run Screen Details Spray Mode Active The graph on the bottom of the display shows the magnitude of the differential pressure in relation to the deviation and alarm setpoints. If the moving bar is in the This is the display screen that appears during spray center, clear area of the graph (the pressures are within mode.

  • Page 32: Deviation Active

    Appendix B: Run Screen Details Deviation Active Manual Bypass Mode This is the display screen that appears during an active If the user needs to spray with one of the above errors deviation. A and B pressure are shown. Refer to the active, set the Lower Spray Pressure Limit equal to the following table for more information.

  • Page 33: Accessories

    Accessories Accessories Part Description NXT405 Membrane Shield Kit (20 shields included) Removable clear shield to protect the membrane switch from daily wear. Technical Specifications PressureTrak Kits Metric Fluid Pressure Range 200–7250 psi NXT Air Motors 1.4–50 MPa, 13.8–500 Bar 200–7500 psi XL Air Motors 1.4–51.7 MPa, 13.8–517 Bar Notes...

  • Page 34: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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