Danfoss ECL 310/A237 Instructions For Installation And Use Manual

Danfoss ECL 310/A237 Instructions For Installation And Use Manual

Indirect, fully insulated district heating substation

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Instructions for installation and use
Indirect, fully insulated district
heating substation VXe Solo
District heating substation for indirect heating and connection pipes for domestic hot water.
VXe
Solo
Fully insulated
for very low heat
losses.
www.danfoss.com

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Summarization of Contents

Installation Instructions and Safety
General Installation Guidelines
General guidance on installation, energy source, application, and storage.
Safety and Handling Precautions
Essential safety warnings and handling advice for installation and operation.
Regulatory Compliance and Grounding
Information on REACH compliance, electrical grounding, and proper product disposal.
Getting Started and System Overview
Quick Start-Up Procedure
A step-by-step guide for initial installation and commissioning of the substation.
Key Components and Procedures
Overview of key components, diagrams, and procedures for system setup and monitoring.
Main Components and Connections
VXE H SOLO 310/A230 Components
Identification of components and connection points for the VXE H SOLO 310/A230 model.
VXE SOLO HWP ECL 310/A237 Components
Identification of components and connection points for the VXE SOLO HWP ECL 310/A237 model.
VXE SOLO HWP ECL 310/A247 Components
Identification of components and connection points for the VXE SOLO HWP ECL 310/A247 model.
VXE SOLO HWS ECL 310/A237 Components
Identification of components and connection points for the VXE SOLO HWS ECL 310/A237 model.
VXE SOLO HWS ECL 310/A347 Components
Identification of components and connection points for the VXE SOLO HWS ECL 310/A347 model.
VXE H OP ECL 310 Components
Identification of components and connection points for the VXE H OP ECL 310 model.
Diagrams and Dimensional Sketches
VXE SOLO H ECL310/A230 Diagram and Dimensions
Diagrams and dimensional sketches for the VXE SOLO H ECL310/A230 model, showing connections and layout.
VXE SOLO HWP ECL 310/A237 Diagram and Dimensions
Diagrams and dimensional sketches for the VXE SOLO HWP ECL 310/A237 model, showing connections and layout.
VXE SOLO HWP ECL 310/A247 Diagram and Dimensions
Diagrams and dimensional sketches for the VXE SOLO HWP ECL 310/A247 model, showing connections and layout.
VXE SOLO HWS ECL 310/A237 Diagram and Dimensions
Diagrams and dimensional sketches for the VXE SOLO HWS ECL 310/A237 model, showing connections and layout.
VXE SOLO HWS ECL 310/A347 Diagram and Dimensions
Diagrams and dimensional sketches for the VXE SOLO HWS ECL 310/A347 model, showing connections and layout.
VXE H OP ECL 310 Diagram and Dimensions
Diagrams and dimensional sketches for the VXE H OP ECL 310 model, showing connections and layout.
Mounting and Safety Features
General Mounting and Heat Meter Installation
Guidance on general mounting, heat meter installation, and reading the meter display.
Safety Valve Installation and Functionality
Instructions for installing and testing safety valves to ensure proper operation and safety.
System Filling and Start-up
Pre-filling Checks and Procedures
Important checks and procedures to perform before filling the system with water.
Water Filling and Pressure Management
Steps for filling the system with water and managing the operating pressure.
Electrical Connections and Setup
General Electrical Connection Requirements
Requirements for connecting the substation to the power supply and ensuring safe electrical installation.
Controller and Sensor Wiring
Details on wiring the ECL controller, mounting the outdoor sensor, and connecting terminals.
Adjustment and Commissioning
System Pressure and Commissioning Steps
Procedures for setting the operating pressure and commissioning the substation.
Differential Pressure Control Adjustment
Explanation and adjustment of the differential pressure controller for optimal system performance.
Heating Circuit Control with ECL 310
ECL 310 Controller Operation and Settings
How to operate and configure the ECL 310 controller for the heating circuit, including settings and heat curves.
Heating Circuit Control Systems
Actuator and Valve Integration
Details on actuators and valves used for heating circuit control in VXe Solo models.
Safety Thermostat Integration
Information on integrating the Jumo AT safety thermostat for overheating protection in the heating circuit.
Heating Circuit Pump Management
Grundfos UPM3 Auto Settings and Alarms
Guide to setting up the Grundfos UPM3 Auto pump, understanding its modes, and interpreting alarm statuses.
Domestic Hot Water System Integration
DHW Control and Connection Schemes
Explains DHW control mechanisms and provides connection diagrams for different VXe Solo HWP/HWS configurations.
DHW Cylinder Circulation Pump
Details on the Grundfos UPM3 Auto pump used for circulating domestic hot water in the cylinder circuit.
Maintenance and Inspection Schedule
Routine Maintenance Tasks
Regular tasks for inspection, cleaning, and safety checks to maintain the substation's performance.
Recommended Maintenance Schedule
A schedule of recommended maintenance activities for monthly and yearly checks.
Heating Circuit Troubleshooting Guide
Diagnosing and Resolving Heating Problems
Solutions for common problems like lack of heat, uneven distribution, and incorrect supply temperatures.
Addressing Return Temperature and Noise Issues
Guidance on resolving issues related to high return temperatures, system noise, and excessive heat load.
Domestic Hot Water Troubleshooting Guide
Resolving DHW Supply Issues
Solutions for issues with insufficient or mixed hot water supply at taps.
Addressing DHW Temperature Fluctuations
Guidance on resolving issues related to fluctuating, too high, or no DHW supply.
EU Declaration of Conformity
Product Compliance and Directives
Official declaration of product conformity with EU directives and relevant safety standards.
Commissioning Certificate
Installer's Certificate of Commissioning
A certificate for installers to document that the substation has been retightened, adjusted, and commissioned.
Water Quality Guidelines for Heat Exchangers
Parameter Recommendations for Corrosion Prevention
Recommended water quality parameters to prevent corrosion in brazed heat exchangers.
Chloride Concentration Limits for SCC
Limits for chloride concentration to avoid Stress Corrosion Cracking (SCC) in stainless-steel plates.

Table of Contents