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DV202
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Case DV202 Service Manual
Vibratory rollers
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Contents
Table of Contents
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Table of Contents
Table of Contents
General Instructions
Introduction
Safety Instructions
Environmental Measures and Health Precautions
Product Identification
Torques Specifications
Servicing Instructions
Hourmeter
Servicing Interval
Fluids and Lubricants
Fluids and Lubricant Capacites and Specifications
Description of the Machine
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Vibratory Rollers
DV201 - DV202 - DV204
Service Manual
Cre 9-54980
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Summarization of Contents
General Instructions
Introduction to Vibratory Rollers Manual
Provides an overview of the manual's purpose and the vibratory rollers' suitability for various construction tasks.
Safety Instructions for Machine Repair
Lists essential safety precautions for personnel performing maintenance on the machine.
Repairing and Inspecting the Machine
Outlines procedures for safe repair and inspection, including PPE and machine preparation.
Working on Hydraulic Circuits Safety
Details critical safety measures and procedures for working with the machine's hydraulic systems.
Fuel System Safety Precautions
Provides safety guidelines for working on the fuel system, emphasizing fire prevention.
Electrical Wiring Safety Procedures
Covers safety precautions and procedures for electrical system repairs, including battery handling.
Welding on the Machine Safety
Specifies precautions to take before welding to protect electronic components.
Seals Usage in Maintenance
Recommends using new seals for reassembly and notes availability of seal kits.
Hardware Torque Specifications
Details the importance of using torque wrenches for proper fastening and provides torque specifications.
Environmental and Health Precautions
Outlines general principles for health and environmental protection during machine repair.
Hygiene Practices During Servicing
Emphasizes personal hygiene practices when handling various fluids and materials.
Ecological Precautions for Machine Fluids
Addresses environmental risks of machine parts/fluids and proper disposal methods.
Fire Precautions for Machine Operations
Lists precautions related to flammable liquids, smoking, and open flames.
Machine Orientation: Front, Rear, Sides
Defines directional terms used in the manual relative to the operator's seat.
Machine and Engine Identification
Explains the importance of providing machine and engine type, serial, and year details.
ROPS Frame Information
Shows the location of information related to the ROPS frame.
Metric Thread Torque Specifications
Provides detailed torque specifications for metric thread screws based on their grade.
Screw Type Hose Connection Torques
Lists tightening torques for screw-type hose connections with 'O' rings.
Tightening Torques for Plugs and Necks
Provides tables of tightening torques for various plugs and necks based on size and type.
General Servicing Instructions
Details general instructions and safety warnings for performing servicing operations on the machine.
Hourmeter Function and Location
Explains the function and location of the hourmeter for scheduling maintenance.
Machine Servicing Intervals
Presents a table of service points and their recommended maintenance intervals in hours.
Notes on Servicing Interval Guidelines
Provides explanatory notes for the servicing intervals detailed in the preceding table.
Fluids and Lubricants Overview
Introduces the section on fluids and lubricants, emphasizing correct properties and usage conditions.
Engine Oil Specifications
Specifies engine oil types, categories, and viscosity based on ambient temperature.
Grease Recommendations
Recommends the type of grease to use for lubrication.
Fuel Specifications and Handling
Details fuel specifications, usage recommendations, and storage advice for different temperatures.
Anti-Freeze/Anti-Corrosion Guidelines
Advises on anti-freeze mixtures for the sprinkling system based on ambient temperatures.
Hydraulic Fluid Requirements
Specifies required quality and ISO VG 46 type for hydraulic fluid and lists compatible manufacturers.
Biodegradable Hydraulic Fluid Usage
Discusses synthetic biodegradable hydraulic fluid, its properties, and maintenance sampling.
Fluid and Lubricant Capacities
Provides a table listing capacities and specifications for various machine fluids and lubricants.
Description of the Machine
Machine Component Overview
Introduces the machine's main components and their general arrangement.
Front Frame Details
Identifies and describes the front frame assembly and its components.
Rear Frame Details
Identifies and describes the rear frame assembly and its components.
Articulated Joint Mechanism
Identifies and describes the articulated joint connecting the frames.
Front and Rear Forks
Identifies and describes the forks that connect drums to frames.
Front and Rear Drum Assembly
Identifies and describes the front and rear drums.
Engine as Power Source
Identifies the engine, the primary power source for the machine.
Hydraulic Generator for Travel
Identifies the hydraulic generator responsible for the machine's travel function.
Hydraulic Generator for Vibration and Steering
Identifies the hydraulic generator for vibration and power steering systems.
Hydraulic Oil Cooler Identification
Identifies the component that cools the hydraulic oil.
Motor Air Filter
Identifies the air filter for the engine's motor.
Exhaust System Component
Identifies the exhaust system component.
Fuel Tank Identification
Identifies the fuel storage tank.
Hydraulic Oil Tank Identification
Identifies the hydraulic fluid storage tank.
Sprinkling Water Tank
Identifies the water tanks for the sprinkling system.
Operator Platform Identification
Identifies the operator's platform.
Hood Identification
Identifies the engine hood or cover.
Sprinkling Pump
Identifies the pump for the sprinkling system.
Drum Sprinkling System
Identifies the system for sprinkling the drums.
Drum Scrapers
Identifies the scrapers that clean the drums.
Battery Identification
Identifies the machine's battery.
Protective Frame ROPS
Identifies the Roll-Over Protective Structure (ROPS) frame.
Travel Hydraulic Motor
Identifies the hydraulic motor for the machine's travel function.
Vibration Hydraulic Motor
Identifies the hydraulic motor responsible for drum vibration.
Machine Dimensions
Presents key physical dimensions for the DV 201, DV 202, and DV 204 models.
Machine Weights
Provides detailed weight data for the machine models according to different standards.
Driving Specifications
Lists technical specifications for driving, including travel speed, steering, and gradeability.
Vibration Specifications
Details technical specifications for vibration, including frequency and nominal amplitude.
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