Table of Contents
Related Manuals for Riello RLS 1200/M C13
Summarization of Contents
Declarations
Manufacturer's Declaration
Declaration of compliance with NOx emission limits for specific models.
Information and General Warnings
Information about the Instruction Manual
Manual's importance, purpose, and usage guidelines.
Guarantee and Responsibility
Details on warranty coverage, exclusions, and manufacturer liability.
Safety and Prevention
Safety and Prevention Introduction
Overview of safety principles and compliance with regulations.
Personnel Training and Responsibilities
Requirements for qualified personnel and their responsibilities.
Technical Description of the Burner
Burner Designation Explained
Explanation of the coding system used for burner models and specifications.
Available Burner Models
List of specific burner models offered by the manufacturer.
Burner Categories and Country Compliance
Classification of burners based on destination country and gas category.
Technical Data Specifications
Detailed technical specifications including output, fuels, pressures, and dimensions.
Electrical Data and Ratings
Electrical requirements, power consumption, and protection levels for different motor types.
Burner Weight Information
Specifications for the weight of the burner complete with packaging.
Burner Maximum Dimensions
Detailed measurements and diagrams showing the overall physical size of the burner.
Burner Firing Rate Capabilities
Information on maximum and minimum output limits and firing rate diagrams.
Test Boiler Specifications
Guidelines for selecting a test boiler and combustion chamber dimensions.
Burner Component Description
Detailed breakdown and illustration of the burner's various parts and their functions.
Electrical Panel Layout and Components
Identification and description of components within the burner's electrical panel.
Burner Supplied Equipment
List of standard accessories and parts included with the burner.
Control Box (LFL1.333) Functionality
Details on the control box's role, safety features, installation, and technical data.
Servomotor (SQM10.1) Specifications
Description of the servomotor's function, assembly, and technical data.
Installation
Installation Safety Precautions
Essential safety rules to follow during the burner installation process.
Burner Handling Guidelines
Safe procedures for moving and positioning the burner during installation.
Preliminary Installation Checks
Procedures for verifying consignment integrity and burner characteristics.
Recommended Burner Operating Positions
Guidance on acceptable orientations for burner installation.
Boiler Preparation for Burner Mounting
Steps for modifying the boiler plate and determining blast tube length.
Securing the Burner to the Boiler
Instructions for physically attaching the burner to the boiler securely.
Accessing Internal Burner Head Components
Steps to open the burner for internal access and maintenance.
Ignition Electrode Positioning
Guidelines for correctly placing the ignition electrode for optimal performance.
Nozzle Installation Procedure
How to install the fuel nozzle, including recommended types and torque.
Recommended Nozzle Types
Specifies nozzle models and their corresponding flow rates and power outputs.
Combustion Head Adjustment
Procedures for adjusting the combustion head for optimal air/fuel mixture.
Light Oil Supply System Setup
Instructions for connecting the light oil supply system, including pipe circuits.
Double-Pipe Oil Supply Circuit
Details on the self-priming pump and tank height considerations for oil supply.
Loop Circuit for Oil Supply
Explanation and application of a loop circuit for difficult oil supply conditions.
Hydraulic Connections for Oil Supply
How to correctly connect flexible hoses for the oil supply and return lines.
Hydraulic Circuit Diagram
A visual representation of the oil hydraulic circuit and its components.
Oil Pressure Variator Calibration
How to adjust the pressure variator for return and delivery lines.
Pump Specifications and Operation
Technical data and priming procedures for the fuel pump.
Pump Technical Data
Key performance parameters for the pump, including delivery rate and pressure.
Pump Priming Procedure
Step-by-step guide on how to prime the fuel pump correctly.
Gas Feeding System Installation
Safety and installation guidelines for connecting the gas supply.
Gas Feeding Line Components
Description of the components in the gas supply line and their functions.
Gas Train Selection and Installation
Guidance on choosing and installing the gas train according to EN 676.
Gas Train Installation Procedures
Safety and practical steps for installing the gas train.
Gas Pressure Drop Calculations
How to determine pressure drops for the combustion head and gas butterfly valve.
Pilot Gas Train Connection
How to connect the pilot gas train to the main gas supply.
Ignition Pilot Burner Adjustment
Procedures for adjusting the ignition pilot burner gas pressure.
Burner Lance Activation
Instructions for connecting and operating the 3-way valve for the burner lance.
Electrical Connections and Safety
Safety guidelines and procedures for making electrical connections to the burner.
Cable Entry and Routing
How to route supply cables and external connections through grommets.
Thermal Relay Calibration and Testing
Steps for calibrating and testing the motor thermal relay.
Start-up, Calibration and Operation of the Burner
First Start-up Safety Guidelines
Critical safety measures for the initial burner start-up.
Pre-Ignition Adjustments for Light Oil
Steps for setting up the burner for light oil operation before ignition.
Nozzle Check for Light Oil
Reference to nozzle information for light oil adjustments.
Combustion Head Check for Light Oil
Reference to combustion head adjustment for light oil.
Pump Pressure Adjustment for Light Oil
How to adjust pump pressure for light oil operation.
Fan Damper Adjustment for Light Oil
Reference to servomotor adjustment for the fan damper.
Light Oil Burner Ignition Procedure
Step-by-step guide for igniting the burner using light oil.
Pre-Ignition Adjustments for Gas
Steps for setting up the burner for gas operation before ignition.
Gas Burner Start-up Procedure
Step-by-step guide for starting the burner using gas.
Gas Burner Ignition Process
What to do if the gas burner fails to ignite, and troubleshooting steps.
Fuel Changeover Method
How to switch between different fuel types (oil and gas).
Servomotor Adjustment for Output Control
How to adjust the servomotor cams for air and fuel delivery control.
Combustion Air Adjustment and Calibration
Adjusting combustion air for optimal air/fuel ratio and emissions.
Burner Output Modulation Adjustment
Procedures for setting maximum, minimum, and intermediate output levels.
Setting Maximum Burner Output
How to adjust the servomotor for maximum air damper opening.
Setting Minimum Burner Output
How to set the minimum output using the selector and servomotor.
Setting Intermediate Burner Outputs
Adjusting air and gas for various intermediate output levels.
Air-Fuel Ratio Adjustment
Detailed steps for calibrating the air/fuel ratio for oil and gas.
Pressure Switch Calibration
How to adjust air and gas pressure switches for proper operation.
Air Pressure Switch and CO Check
Adjusting the air pressure switch and checking flue gas CO levels.
Maximum Gas Pressure Switch Calibration
How to adjust the maximum gas pressure switch.
Minimum Gas Pressure Switch Calibration
How to adjust the minimum gas pressure switch.
Burner Operation Sequence
Detailed sequence of events during burner start-up and operation.
Burner Start-up Sequence Steps
Step-by-step process of the burner's ignition and start-up sequence.
Burner Operational Modes
How the burner operates under different conditions (e.g., with/without RWF40).
Flame Failure During Operation
What happens if the flame extinguishes during operation and the lockout response.
Ignition Failure Troubleshooting
Response and troubleshooting for ignition failures during the start-up process.
Final Checks After Burner Operation
Essential checks to perform with the burner running and after shutdown.
Maintenance
Maintenance Safety Precautions
Critical safety rules for performing maintenance tasks on the burner.
Recommended Maintenance Schedule
Guidelines for periodic maintenance frequency and procedures.
Maintenance Frequency Guidelines
Recommended intervals for checking the gas combustion system.
Routine Checking and Cleaning Procedures
Steps for inspecting and cleaning key burner components like combustion head and fan.
Procedure for Opening the Burner
Step-by-step instructions on how to safely open the burner housing.
Procedure for Closing the Burner
Reverse steps for reassembling the burner after maintenance.
Faults - Possible Causes - Solutions
Troubleshooting Light Oil Operation Faults
Common problems, causes, and solutions for light oil burner operation.
Troubleshooting Gas Operation Faults
Common problems, causes, and solutions for gas burner operation.
Appendix - Accessories
Modulating Operation Power Regulator Kit
Details on kits for modulating operation, including probes and regulators.
4-20mA/0-10V Signal Power Regulator Kit
Information on kits for power regulation using analogue signal converters.
Soundproofing Box Kit Information
Details on optional soundproofing box kits for noise reduction.
Remote Fuel Selection Kit
Information on kits for remotely selecting the fuel type.
Gas Trains Compliance with EN 676
Reference to manual for gas trains compliant with EN 676 standard.
Appendix - Electrical Panel Layout
Electrical Panel Layout Index
An index listing the various electrical layout diagrams provided.
Electrical Diagram Reference System
Explanation of how references and coordinates are used in the diagrams.
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