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CDI TORQUE 5000-3 User Manual

CDI TORQUE 5000-3 User Manual

Torque calibration system

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SURETEST AND 600TL
Model 5000-3
Torque Calibration System
USER'S MANUAL

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Summarization of Contents

Using this Manual
Equipment Damage Warnings
Highlights potential damage to vehicle or equipment indicated by signal words.
Safety Message Conventions
Details the structure and purpose of safety messages, including hazard levels and message types.
Safety Information
Important Safety Instructions
Provides critical safety and operating instructions for the SURETEST 5000-3 Torque Calibration System.
Read All Instructions
Emphasizes the importance of reading, understanding, and following all safety messages and instructions.
Functional Description and Specifications
SURETEST Base Unit
The SURETEST monitors and displays the torque applied.
Transducer (Accessory)
The loader accepts all 2000 series single transducers directly.
600TL Manual Loader
Use the 600TL Manual Loader for testing and calibrating all torque wrenches, drivers...
Front Panel Controls
Details the front panel layout, display, and function keys of the SURETEST unit.
Power Up Sequence
Describes the automatic self-tests and initial display sequence upon powering on the SURETEST.
Setup Mode Options
Outlines the available configuration options within the SURETEST's setup menu.
Setup and Programming
Back Panel Connections
Details the rear panel connections for the 600TL Loader, SURETEST Base Unit, and accessories.
SURETEST Base Unit Controls
Explains the controls and operation of the SURETEST Base Unit, including power and display.
Transducer Installation
Procedures for installing both 4-in-1 and single transducers into the system.
Setup Programming
Guides users through setting up date, time, limits, and auto settings.
Data List Memory
Manages the SURETEST's data list memory, including clearing single or all entries.
Printer and PC Port Setup
Configuration details for connecting the SURETEST to external printers or computers via RS-232 ports.
Torque Calibration System Setup
Testing Torque Wrenches and Drivers
Instructions for testing torque wrenches and drivers using the SURETEST system.
Dial and Bending Beam Torque Wrenches
Procedure for testing dial and bending beam type torque wrenches and screwdrivers.
Adjustable or Preset “Click” Wrenches
Procedure for testing adjustable or preset 'click' type torque wrenches and screwdrivers.
Testing Power Tools
Procedure for testing non-impact power tools using the SURETEST system.
Statistical Analysis
Explains how to display and interpret statistical analysis of torque measurements.
Data List Management
How to display and download the stored torque measurement data list.
Analog Output Usage
Instructions for using the analog output port for data recording or interfacing.
Calibration
Mounting Details
Provides instructions and diagrams for mounting transducers for calibration.
Torque Calibration Setup
Details the setup for torque calibration below and above 250 ft. lb. using the calibration stand.
Quick Check Procedure
Procedure for performing a quick check of the transducer calibration.
SURETEST Transducer Calibration
Step-by-step guide for calibrating SURETEST transducers, including CW and CCW procedures.
SURETEST Base Unit Calibration
Procedure for calibrating the SURETEST Base Unit using a calibration fixture and millivolt meter.
Gravitational Effects
Explains correction factors for test weights based on altitude and latitude.
Manual Loader
600TL Loader Overview
Overview of the 600TL Manual Loader, its application, and system components.
Transducer Mounting
Diagrams and instructions for mounting transducers, including 4-in-1 and multiple configurations.
Drive Adaptors and Accessories
Information on drive adaptors, loader accepting transducers, and multiple transducer mounting.
Loader Testing Types
Describes different types of testing performed with the loader, including torque driver testing.
Accessories
Included Accessories
Lists the components included with the SURETEST 5000-3 Torque Calibration System.
Optional Accessories
Lists optional accessories available for the SURETEST system.
Calibration Accessories
Details calibration accessories such as stands, weights, hangers, and torque arms.