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AIR HANDLING UNITS SERIES:
ESA
TVH
STS
CTA
INSTALLATION USE AND
MAINTENANCE MANUAL

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Summarization of Contents

Introduction
1.1 IDENTIFICATION OF THE UNIT
Summary of unit identification plate details.
1.2 CHECK OPERATIONS
Details of pre-delivery inspection checks.
1.3 PACKING AND TRANSPORT
Procedures for unit packing and safe transport.
1.4 INSPECTION OF THE GOODS RECEIVED
Steps for inspecting delivered goods for damage or discrepancies.
1.5 MOVEMENT AND INSTALLATION
Guidelines for safe lifting and moving of units.
1.6 POSITIONING AND JUNCTION OF SECTIONS
Requirements for unit placement and joining modular sections.
1.7 UNIT CLEANING
Instructions for initial cleaning before unit operation.
Safety Prescriptions
2.1 GENERAL SAFETY PRECAUTIONS
Essential safety rules for handling and operating air handling units.
Connections
3.1 DUCTS LINKAGE
Guidelines for connecting air ducts to the unit.
3.2 COILS CONNECTION
Procedures for connecting water or steam coils.
3.3 CONDENSATE DRAIN PANS
Installation and maintenance of condensate drain pans.
3.4 CONNECTION OF HUMIDIFICATION SECTIONS
Connecting humidification systems.
3.5 CONNECTION OF STEAM HUMIDIFICATION
Connecting steam humidification systems.
3.6 CONNECTION OF PLATE HEAT RECOVERY UNITS
Connecting plate heat recovery units.
3.7 CONNECTION OF THE FAN SECTION
Connecting the fan section.
3.7.1 SAFETY EQUIPMENTS
Electrical connection of safety switches and protection nets.
3.7.2 PREPARATORY OPERATIONS FOR COMMISSIONING
Pre-commissioning checks for fan sections.
3.7.3 BELTS TENSION
Correct mounting and checking of belt tension.
3.7.4 BEARINGS LUBRICATION
Lubrication schedule for bearings.
3.7.5 ANTIVIBRATION BENCH
Removing locking plates from the antivibration bench.
3.8 ELECTRICAL CONNECTIONS
Electrical connections for unit components.
3.8.1 MOTORS
Features and connection of electric motors.
3.8.2 ELECTRIC HEATERS
Connecting and setting electric heaters.
3.8.3 ELECTRIC PUMPS
Connecting and operating electric pumps.
Filtration
4.1 SYNTHETIC OR METALLIC FILTERS
Description and maintenance of synthetic/metallic filters.
4.2 BAG FILTERS
Details on bag filters and their replacement.
4.3 ABSOLUTE FILTERS
Information on absolute filters and their replacement.
4.4 AUTOROLL FILTERS
Description of autoroll filters and their regeneration.
4.5 ACTIVATED CARBON FILTERS
Handling and replacement of activated carbon filters.
Units Commissioning
5.1 COMMISSIONING PROCEDURES
Steps and checks required before starting the units.
Operational Maintenance Layout
6.1 MONTHLY CHECKS
Specific checks to be performed monthly.
6.2 YEARLY CHECKS
Specific checks to be performed yearly.
Units Dismantling
7.1 DISMANTLING PROCEDURES
Step-by-step instructions for safely dismantling the air handling units.
Localization of Failures
8.1 TROUBLESHOOTING GUIDE
Guide to identifying and resolving common unit malfunctions and symptoms.

Table of Contents