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Manuals
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NOVAIR Manuals
Air Handlers
CTA Series
Installation, use and maintenance manual
NOVAIR CTA Series Installation, Use And Maintenance Manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
Introduction
Pag
Identification of the Unit
Check Operations
Packing and Transport
Inspection of the Goods Received
Movementand Installation
Positioning and Junction of Sections
Unit Cleaning
Safety Prescriptions
Connections
Ducts Linkage
Coils Connection
Condensate Drain Pans
Siphoning
Connection of Humidification Sections
Honeycomb Humidification System
Humidification with Nozzles
Connection of Steam Humidification
Connection of Plate Heat Recovery Units
Connection of the Fan Section
Safety Equipment
Preparatory Operations for Commissioning
Belts Tension
Bearings Lubrification
Antivibration Bench
Electrical Connections
Motors
Electric Heaters
Electric Pumps
Filtration
Synthetic or Metallic Filters
Bag Filters
Absolute Filters
Autoroll Filters
Activated Carbon Filters
Units Commissioning
Operational Maintenance Layout
Monthly Checks
Yearly Checks
Units Dismanthling
Localization of Failures
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Table of Contents
2
Identification of the Unit
3
Motors
4
Operational Maintenance Layout
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AIR HANDLING UNITS SERIES:
ESA
TVH
STS
CTA
INSTALLATION USE AND
MAINTENANCE MANUAL
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Summarization of Contents
I INTRODUCTION
1.1 IDENTIFICATION OF THE UNIT
Identifies unit model, serial number, and key specifications via an identity plate.
I INTRODUCTION
1.2 CHECK OPERATIONS
Details pre-shipment inspection checks performed on NOVAIR products.
1.3 PACKING AND TRANSPORT
Covers unit mounting, sectional manufacturing, and safe handling during transport.
I INTRODUCTION
1.4 INSPECTION OF THE GOODS RECEIVED
Outlines checks for structural integrity and component presence upon delivery.
1.5 MOVEMENT AND INSTALLATION
Provides guidance on safe lifting and handling procedures for units using lifters or cranes.
I INTRODUCTION
1.6 POSITIONING AND JUNCTION OF SECTIONS
Details requirements for placing and joining modular sections on a levelled floor for optimal performance.
I INTRODUCTION
1.7 UNIT CLEANING
Recommends cleaning procedures before initial unit startup to ensure proper function.
2 SAFETY PRESCRIPTIONS
General Safety Measures
Emphasizes qualified personnel, technical knowledge, and risk avoidance for unit operation.
3 CONNECTIONS
3.1 DUCTS LINKAGE
Advises on connecting supply and return ducts using suitable flanges and flexible joints to minimize vibration.
3 CONNECTIONS
3.2 COILS CONNECTION
Guides on hydraulic connections for coils, including vent, drainage, and counterflow for thermal efficiency.
3 CONNECTIONS
3.3 CONDENSATE DRAIN PANS
Explains the importance of siphoning drain pipes and checking pan cleanliness.
3 CONNECTIONS
3.4 CONNECTION OF HUMIDIFICATION SECTIONS
Details connecting humidification sections, feeding water, and system operation.
3 CONNECTIONS
3.5 CONNECTION OF STEAM HUMIDIFICATION
Covers steam feeding and condensate drain pipe connections for steam humidification systems.
3.6 CONNECTION OF PLATE HEAT RECOVERY UNITS
Details condensate drain pan siphoning and exchanger cleanliness for heat recovery units.
3.7 CONNECTION OF THE FAN SECTION
Guides on checking motor-fan set mounting and safety device installation during commissioning.
3.8 ELECTRICAL CONNECTIONS
3.8.1 MOTORS
Details specifications of electric motors used, including voltage, winding, and insulation class.
3.8.2 ELECTRIC HEATERS
Provides instructions for connecting electric heaters and setting temperature limits to prevent overheating.
3.8 ELECTRICAL CONNECTIONS
3.8.3 ELECTRIC PUMPS
Guides on connecting electric pumps and avoiding dry running to prevent premature wear.
4 FILTRATION
4.1 SYNTHETIC OR METALLIC FILTERS
Describes regenerable filters, clogging checks, and cleaning methods for synthetic or metallic filters.
4 FILTRATION
4.2 BAG FILTERS
Explains that bag filters are non-regenerable and require replacement when clogged.
4.3 ABSOLUTE FILTERS
Covers non-regenerable absolute filters, their replacement, and initial run without them for circuit cleaning.
4.4 AUTOROLL FILTERS
Discusses autoroll filters with continuous regeneration and automatic renewal based on pressure gauge control.
4 FILTRATION
4.5 ACTIVATED CARBON FILTERS
Describes regenerable activated carbon filters and their replacement process.
5 UNITS COMMISSIONING
6 OPERATIONAL MAINTENANCE LAYOUT
6 OPERATIONAL MAINTENANCE LAYOUT
6.1 MONTHLY CHECKS
Details specific checks for fan rotor cleanliness and belt tension/wear to be performed monthly.
6.2 YEARLY CHECKS
Outlines comprehensive checks for electrical connections, belts, alignment, and motor condition annually.
7 UNITS DISMANTLING
8 LOCALIZATION OF FAILURES
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