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Sauer Danfoss Manuals
Water Pump
SPV2 Series
Service manual
Sauer Danfoss SPV2 Series Service Manual
Axial piston pumps
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Introduction and Description
Table of Contents
Model Code
Recommended Tools and Installation
List of Tools Necessary for Minor Repairs and Maintenance of Units of All Sizes
Additional Tools List for Complete Stripping of Units
Measuring Instruments
Trouble Shooting, Gauge Installation and Information
Start-Up Procedure
Preconditions for Trouble-Free Operation
First-Time Operation
Plumbing Installation (Variable Displac. Pump - Fixed Displac. Motor)
System Circuit Description
System Maintenance
Inlet Filter (between Fluid Reservoir and Charge Pump)
Changing the Oil
Leak Test
Cleanliness
Checking of the Oil Level
Recommended Oils
Trouble Shooting
Transmission Operates in One Direction Only
System Response Is Sluggish
Neutral Difficult or Impossible to Find
System will Not Operate in Either Direction
Inspection Instructions
Checking the Charge Pressure
Checking the Charge Pump
Checking the Charge Check Valves
Checking the Servo Valve (Control Valve)
Disassembly and Assembly
Sectional View
Exploded View
Minor Repairs
Preparation for Assembly
Mounting Block
Changing the Shaft Seal Disassembly
Changing the Shaft Seal Assembly
Changing the Charge Pump and the Charge Check Valves
Changing the Servo Valve (Control Valve)
Major Repairs
Changing the Valve and Bearing Plate Disassembly
Changing the Valve and Bearing Plate Assembly
Changing the Cylinder Block Kit Disassembly
Changing the Cylinder Block Kit Assembly
Changing the Swash Plate and Servo Piston Disassembly
Changing the Swash Plate and Servo Piston Assembly
Changing the Pump Shaft
Installation Torque Values
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Series 20
Axial Piston Pumps
Service Manual and
Repair Instructions
Table of
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Table of Contents
Troubleshooting
Trouble shooting, gauge installation and information
6
Trouble shooting
12
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Summarization of Contents
Introduction and Description
Introduction
Provides information for maintenance, servicing, troubleshooting, pressure setting, and repair procedures for Series 20 units.
Description
Describes Sauer-Danfoss axial piston variable displacement pumps, their features, and design for easy servicing.
Model Code and Identification
Model Code
Explains the type designation and order code for Sauer-Danfoss axial piston pumps.
Recommended Tools and Installation
Recommended Tools and Installation
Lists necessary tools for maintenance and installation of the units.
Gauge Installation and Information
Trouble Shooting, Gauge Installation and Information
Details gauge installation for troubleshooting and provides relevant information.
Start-up Procedure
Start-up Procedure
Critical steps for initial start-up and operation of the pumps.
Plumbing Installation and System Circuit
Plumbing Installation (Variable Displacement Pump - Fixed Displacement Motor)
Specific instructions for plumbing a variable displacement pump with a fixed displacement motor.
System Circuit Description
Explains the operational flow and components of the hydraulic system.
System Maintenance
System Maintenance
Guidelines for routine system maintenance, including oil changes and filter checks.
Trouble Shooting
Transmission Operates in One Direction Only
Diagnoses and resolves issues where the transmission only works in one direction.
System Response is Sluggish
Addresses problems related to slow or unresponsive system operation.
Trouble Shooting (Continued)
Neutral Difficult or Impossible to Find
Guides on locating and setting the neutral position for the pump.
System Will Not Operate in Either Direction
Covers troubleshooting for complete system failure to operate.
Inspection Instructions
Checking the Charge Pressure
Details the procedure for measuring and verifying charge pressure.
Checking the Charge Pump
Explains how to inspect the charge pump for proper function.
Checking the Charge Check Valves
Describes the inspection process for charge check valves.
Inspection Instructions (Continued)
Checking the Servo Valve (Control Valve)
Outlines the steps for inspecting the servo valve.
Disassembly and Assembly - Sectional View
Sectional View
Illustrates the internal components of the pump with labels.
Disassembly and Assembly - Exploded View
Exploded View
Shows a breakdown of parts with their corresponding numbers.
Minor Repairs
Preparation for Assembly
Steps and recommendations for preparing components before assembly.
Mounting Block
Details the use and specifications of a mounting block for assembly.
Minor Repairs - Shaft Seal
Changing the Shaft Seal (Disassembly)
Step-by-step guide for removing the shaft seal.
Minor Repairs - Shaft Seal Assembly
Changing the Shaft Seal (Assembly)
Step-by-step guide for installing a new shaft seal.
Minor Repairs - Charge Pump and Check Valves
Changing the Charge Pump and the Charge Check Valves
Instructions for replacing the charge pump and its check valves.
Minor Repairs - Servo Valve
Changing the Servo Valve (Control Valve)
Procedure for removing and replacing the servo valve assembly.
Major Repairs - Valve and Bearing Plate
Changing the Valve and Bearing Plate (Disassembly)
Steps to disassemble the valve and bearing plate.
Major Repairs - Valve and Bearing Plate Assembly
Changing the Valve and Bearing Plate (Assembly)
Steps to reassemble the valve and bearing plate.
Major Repairs - Cylinder Block Kit
Changing the Cylinder Block Kit (Disassembly)
Procedure for disassembling the cylinder block kit.
Major Repairs - Cylinder Block Kit Assembly
Changing the Cylinder Block Kit (Assembly)
Procedure for assembling the cylinder block kit.
Major Repairs - Swash Plate and Servo Piston
Changing the Swash Plate and Servo Piston (Disassembly)
Steps to disassemble the swash plate and servo piston.
Major Repairs - Swash Plate and Servo Piston Assembly
Changing the Swash Plate and Servo Piston (Assembly)
Steps to assemble the swash plate and servo piston.
Major Repairs - Pump Shaft
Changing the Pump Shaft
Procedure for replacing the pump shaft.
Installation Torque Values
Installation Torque Values
Specifies torque values for assembly of various pump components.
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