Sauer Danfoss Series S90 180 cc Service & Parts Manual
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Sauer Danfoss Series S90 180 cc Service & Parts Manual

Axial piston pump
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Genuine Parts
Original
Ersatzteile
Series 90
180 cc - Axial Piston
Pump
Service Parts Manual
BLN-2-41695
May, 1997

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Summary of Contents for Sauer Danfoss Series S90 180 cc

  • Page 1 Genuine Parts Original Ersatzteile Series 90 180 cc - Axial Piston Pump Service Parts Manual BLN-2-41695 May, 1997...

  • Page 2: Table Of Contents

    Series 90 saue Contents 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Unit and Service Parts Identification ....................... 3-4 Order Code ..............................5 Housing ................................6-7 Swashplate ..............................6-7 Displacement Limitation ..........................8-9 End Cap ..............................10-13 Charging System ............................14-15 Auxiliary Mounting Flange ..........................

  • Page 3: Series

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Service Parts Identification The following information and procedure is used to identify the module group, item number, manufactured date, part number, and part name of the parts included in the Series 90 Pump. The parts listed include all parts which may be used when performing either "Minor Repairs", "Major Repairs", or "Conversions"...
  • Page 4 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Date Code The date code is defined as the year and week of manufacture. The same reference number may list more than one part number. This indicates that there is more than one configuration for that reference number. You will see that there are different date codes for the different part numbers.
  • Page 5 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile P J G N F 1 8 0 M A 1 C 8 F 1 H 0 3 N N N 3 5 Charge Series Pressure Setting Rotation High Pressure Setting Port A Pump Size (cc)
  • Page 6 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Common Parts B80A B83A B70A B82A D87A Enlarged Bold type item numbers are recommended parts to be stocked for servicing...

  • Page 7: Order Code

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump Common Parts Order Date Code Qty. per Begin → End Code Item Part Number Description Model/Kit 94-20 → 789438 Housing assembly 94-20 → 648550 (9004800-1904) Pin 94-20 →...

  • Page 8: Displacement Limitation

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Displacement Limitation F103 Enlarged Bold type item numbers are recommended parts to be stocked for servicing...
  • Page 9 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump F: Displacement Limitation Group Order Date Code Qty. per Begin → End Code Item Part Number Description Model/Kit 94-20 → F103 509288 Servo piston assembly 94-20 →...

  • Page 10: End Cap

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile End cap G533 G542 G513A G513 G533A G523 G523 G563 G523A G903 G523A G563A G543 G303 G543A G953 G573A G573 G043 G903 G563A G523A G563 G553A G523 G553 G963 G078 G068...
  • Page 11 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump G: End Cap Group Order Date Code Qty. per Begin → End Code Item Part Number Description Model/Kit 94-20 → 713818 (8800565) Lifting bracket 94-20 →...
  • Page 12 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile End cap G078 G068 G558 G088 G568 G568A G908 G558A G308 G958 G048 G568A G908 G558A G968 G568 G558 Enlarged Bold type item numbers are recommended parts to be stocked for servicing...
  • Page 13 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump G: End Cap Group Order Date Code Qty. per Begin → End Code Item Part Number Description Model/Kit 94-20 → 713818 (8800565) Lifting bracket 94-20 →...

  • Page 14: Charging System

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Charging System H06L H05L H90LA H90L Enlarged Bold type item numbers are recommended parts to be stocked for servicing...
  • Page 15 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump H: Charging System Group Order Date Code Qty. per Begin → End Code Item Part Number Description Model/Kit 94-20 → 503517 Charge pump, 34 cc (SB-9507) 94-20 →...

  • Page 16: Auxiliary Mounting Flange

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Auxiliary Mounting 'A' & 'AB' 'B' & 'BC' Enlarged Bold type item numbers are recommended parts to be 'C' & CD stocked for servicing...
  • Page 17 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump J: Auxiliary Mounting Pad Group Order Date Code Qty. per Begin → End Code Item Part Number Description Model/Kit 94-20 → A & AB 8510100 Aux.
  • Page 18 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Auxiliary Mounting J80N J40N J15N 'N' & 'NN' 'D' & 'DE' 'E' & 'EF' 'H' & 'EG' Enlarged Bold type item numbers are recommended parts to be stocked for servicing...
  • Page 19 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump J: Auxiliary Mounting Pad Group Order Date Code Qty. per Code Item Begin → End Part Number Description Model/Kit 94-20 → D & DE 8510103 Aux.
  • Page 20 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Auxiliary Mounting 'V' & 'BB' Enlarged Bold type item numbers are recommended parts to be stocked for servicing...
  • Page 21 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump J: Auxiliary Mounting Pad Group Order Date Code Qty. per Begin → End Code Item Part Number Description Model/Kit 94-20 → V & BB 8510106 Aux.
  • Page 22 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Charge Releif/Shaft Enlarged Bold type item numbers are recommended parts to be stocked for servicing...

  • Page 23: Charge Pressure

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump K: Charge Pressure Setting Order Date Code Qty. per Begin → End Code Item Part Number Description Model/Kit 94-20 → 00-30 343095 Plug assembly 94-20 →...

  • Page 24: Control

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Control W702 0030 0030 W701 Q130 W701A M93D (included in D) M98E Enlarged Bold type item numbers are recommended parts to be stocked for servicing...
  • Page 25 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump M: Control Group Order Date Code Qty. per Code Item Begin → End Part Number Description Model/Kit 94-20 → 790345 (8800923) Control gasket 94-20 →...
  • Page 26 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Control M90H M98E Enlarged Bold type item numbers are recommended parts to be stocked for servicing...
  • Page 27 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump M: Control Group Order Date Code Qty. per Begin → End Code Item Part Number Description Model/Kit 94-20 → 8510164 HDC kit 94-20 → 501665 Control gasket 94-20 →...
  • Page 28 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Control M72M M90M M71M Enlarged Bold type item numbers are recommended parts to be stocked for servicing...
  • Page 29 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump M: Control Group Order Date Code Qty. per Code Item Begin → End Part Number Description Model/Kit 94-20 → 8510158 MDC kit w/o neutral start 94-20 →...

  • Page 30: Filtration

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Filtration N35S N10S N00R N35A N35R N10R N10A N35A N25R N20R Enlarged Bold type item numbers are recommended parts to be stocked for servicing...
  • Page 31 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump N: Filtration Group Order Date Code Qty. per Begin → End Code Item Part Number Description Model/Kit None 94-20 → N10S 757831 Reducer fitting 94-20 →...

  • Page 32: High Pressure Regulation

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile High Pressure Regulation View 'C' View 'C' P802 P702 Left Hand Rotation Right Hand Rotation Left/Right Hand Rotation With Pressure Limiters Without Pressure Limiters P60A Veiw 'C' Enlarged Bold type item numbers are recommended parts to be stocked for servicing...
  • Page 33 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump P: High Pressure Regulation Group Order Date Code Qty. per Begin → End Code Item Part Number Description Model/Kit 94-20 → 8510187 Multi-function valve, w/o PL 94-20 →...

  • Page 34: Orifice

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Orifice Installed in Control Housing T001 T301 T401 Enlarged Bold type item numbers are recommended parts to be stocked for servicing...

  • Page 35: Orifice

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump T: Orifice Group Order Date Code Qty. per Begin → End Code Item Part Number Description Model/Kit None 87-02 → T001 8002T003-A Control orifice kit - .032 87-02 →...

  • Page 36: Special Hardware/Side Cover

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Special Hardware Enlarged Bold type item numbers are recommended parts to be stocked for servicing...
  • Page 37 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump Order Date Code Qty. per Begin → End Code Item Part Number Description Model/Kit 89-41 → 8510160 Cyl. block kit 89-41 → 313767 Cylinder block assembly 89-41 →...
  • Page 38 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile 180 cc Variable Displacement Pump Overhaul Seal Kit Order Date Code Qty. per Code Item Begin → End Part Number Description Model/Kit 94-20 → 8510062 Overhaul seal kit 94-20 →...
  • Page 39 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile NOTES...

  • Page 40: Sb-9507

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Service Bulletin SB-9507 Series 90 180 cc Variable Pumps PRODUCTS AFFECTED: SUBJECT: Charge Pump Design Change DESCRIPTION: To improve efficiency and reliability, the number of charge pump parts in the Series 90 180 cc pump is being reduced.

  • Page 41: Sb-9507

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Service Bulletin SB-9507 MODELS AFFECTED: All 982xxxx variable pumps SERIAL NUMBERS AFFECTED: Units built N-94-06-xxxxx and after PART NUMBERS AFFECTED: The following information must be known to determine the correct charge pump replacement kit: 1.

  • Page 42: Sb-9625

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Service Bulletin SB-9625 Series 90: 42 - 250 cc Variable Pumps PRODUCTS AFFECTED: SUBJECT: Swashplate Feedback Link DESCRIPTION: Series 90 pumps of frame sizes 42 thru 130 cc may be operated with the swashplate feedback link installed and no control (cover plate only).

  • Page 43: Sb-9625

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Service Bulletin SB-9625 MODELS AFFECTED: All 932xxxx, 942xxxx, 952xxxx, 962xxxx, 972xxxx, 982xxxx, and 992xxxx variable pumps SERIAL NUMBERS AFFECTED: Units built N-89-47-xxxxx and beyond PART NUMBERS AFFECTED: PARTS DISPOSITION: Not Applicable Interchangeable Non-Interchangeable...

  • Page 44: Sb-9711

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Service Bulletin SB-9711 Series 90: 130 - 250 cc Variable Pumps PRODUCTS AFFECTED: SUBJECT: Guide Post Part Number Change DESCRIPTION: As a product improvement, Sauer-Danfos has changed the design of the guide post that is used on Series 90 130-250 cc pumps.

  • Page 45: Sb-9711

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Service Bulletin SB-9711 MODELS AFFECTED: All 97-2xxxx, 972xxxx, 982xxxx and 992xxxx variable pumps SERIAL NUMBERS AFFECTED: This change became effective at serial number N-97-08-xxxxx PART NUMBERS AFFECTED: Frame Old Guide Post New Guide Post Size...

  • Page 46: Sb-9713

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Service Bulletin SB-9713 Series 90: 180 cc Variable Pumps PRODUCTS AFFECTED: SUBJECT: End Cap Gasket Change DESCRIPTION: As a product improvement, Sauer-Danfoss has changed the design of the end cap gasket used on the Series 90 - 180 cc variable pump.

  • Page 47: Sb-9713

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Service Bulletin SB-9713 MODELS AFFECTED: All 982xxxx Variable Pumps SERIAL NUMBERS AFFECTED: This change became effective at serial number N-97-08-xxxxx PART NUMBERS AFFECTED: Old Gasket New Gasket Part Number Part Number Gasket - Twin Ports 501472...

  • Page 48: Sb-9714

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Service Bulletin SB-9714 Series 90: 42, 130, 180 and 250 cc Variable Pumps PRODUCTS AFFECTED: SUBJECT: Charge Pump Shaft Part Number Change DESCRIPTION: As a product improvement, Sauer-Danfoss has changed the design of the charge pump shaft used in Series 90 - 42, 130, 180, and 250 cc variable pumps.

  • Page 49: Sb-9714

    Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Service Bulletin SB-9714 MODELS AFFECTED: All 932xxxx, 972xxxx, 982xxxx and 992xxxx variable pumps SERIAL NUMBERS AFFECTED: See table below PART NUMBERS AFFECTED: Old Shaft New Shaft Frame Part Part Effectivity Number...
  • Page 50 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Notes...
  • Page 51 Series 90 180 cc Pump BLN-2-41695 Genuine Parts Original May, 1997 Ersatzteile Notes...
  • Page 52 Hydraulic Power Systems SAUER-DANFOSS Hydraulic Power Systems - Market Leaders Worldwide SAUER-DANFOSS is a world leader in the design and SAUER-DANFOSS specializes in integrating a full manufacture of Hydraulic Power Systems. Research and range of system components to provide vehicle designers development resources in both North America and Europe with the most advanced total-design system.

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