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Dodge 200 Series Instruction Manual
Dodge 200 Series Instruction Manual

Dodge 200 Series Instruction Manual

Adapter mount and direct mount plummer blocks

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USN 500 & 600 Series Adapter Mount and
200 & 300 Series Direct Mount Plummer Blocks
These instructions must be read thoroughly before installation or operation. This instruction manual was accurate at the time of
printing. Please see dodgeindustrial.com for updated instruction manuals.
WARNING: To ensure the drive is not unexpectedly started, turn off and
lock-out or tag power source before proceeding. Failure to observe these
precautions could result in bodily injury.
GENERAL INFORMATION
Dodge USN bearings conform with all appropriate ISO
standards. They are available in either adapter or direct mounting
styles for 40 mm to 160 mm diameter shafts. A wide variety of
seals are available including standard metallic LER, TRIPLE-
TECT™ non-metallic seal with V-ring, Drop-In TRIPLE-TECT
seal with neoprene V-ring, Auxiliary Taconite or Split non-
metallic. TRIPLE-TECT seal is provided as standard on complete
assemblies. Dodge USN housings provide maximum application
flexibility. Cast-in dimples allow for easy field modification for
vents, lube ports and sensors. Oversized drains and an oil
equalization hole make USN bearings ready for circulating oil
systems off-the-shelf. For hostile environments, USN offers
optional cast closed end housings, stainless steel hardware kits,
and nickel or nylon coating. Complete installation, maintenance
and modification instructions are provided in this manual.
WARNING: Because of the possible danger to person(s) or property
from accidents which may result from the improper use of products,
it is important that correct procedures be followed. Products must be
used in accordance with the engineering information specified in the
catalog. Proper installation, maintenance and operation procedures
must be observed. The instructions in the instruction manuals must
be followed. Inspections should be made as necessary to assure
safe operation under prevailing conditions. Proper guards and other
suitable safety devices or procedures as may be desirable or as may
be specified in safety codes should be provided, and are neither
provided by Dodge
nor are the responsibility of Dodge. This unit and
®
its associated equipment must be installed, adjusted and maintained
by qualified personnel who are familiar with the construction and
operation of all equipment in the system and the potential hazards
involved. When risk to persons or property may be involved, a holding
device must be an integral part of the driven equipment beyond the
speed reducer output shaft.
Instruction Manual
WARNING: All products over 25 kg (55 lbs) are noted on the shipping
package. Proper lifting practices are required for these products.
INSPECTION
Inspect shaft—Ensure that the shaft is smooth, straight, clean,
and within commercial tolerances.
Inspect bearing—Do not allow bearing to be exposed to any dirt
or moisture. Do not remove preservative compound as it acts
as both a protectant and lubricant and is also compatible with
standard greases.
Note: Housing caps and bases are not interchangeable.
They must be matched with mating half. Install non-
expansion bearing first.
Note: For seal types other than TRIPLE-TECT such as drop-
in TRIPLE-TECT, LER, auxiliary seals and split seals follow
instructions supplied with the seals.
Note: For an explanation of the various dimples and tapped
holes found on the USN housings, see Table 11.
1

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Summary of Contents for Dodge 200 Series

  • Page 1 Dodge nor are the responsibility of Dodge. This unit and ® its associated equipment must be installed, adjusted and maintained...
  • Page 2: Installation

    INSTALLATION Now find a lockwasher tab that aligns with a locknut slot and bend tab into slot. If slot is past tab then tighten, not loosen, USN 500 & 600 Series Adapter Mount locknut to meet a washer tab. Apply a coating of light oil or other rust inhibitor to the adapter Steps f and g are not necessary if pillow block housing is a cast area of the shaft.
  • Page 3 INSTALLATION Table 3 - Radial Clearance of 222 Series Spherical USN 200 & 300 Series Direct Mount Roller Bearings (Straight Bore) C3 Radial Clearance (mm) Measure the internal clearance of the bearing before Basic Bearing No. mounting. Place the bearing in an upright position as shown Min.
  • Page 4 Table 4 - Shaft Diameters For Cylindrical Bore Mount Plummer Blocks (See Figure 2) Normal Load High Load Bearing Bore (mm) Shaft Diameter (mm) Mean Shaft Diameter (mm) Mean (mm) Nom. Max. Min. Max. Min. Max. Min. 40.000 39.988 40.025 40.009 .023 40.033...
  • Page 5: Maintenance

    Table 5 - Tolerance Table 6 - Shaft Diameter, S-2 (See Figure 2) Shaft Diameter (S-2) (mm) Bearing Bore Diameter (mm) S-2 (mm) Over Including Tolerance 35 mm 100 mm +.000 to -.102 100 mm 150 mm +.000 to -.127 Over 150 mm +.000 to -.152 Install Sleeve—Item 31 replacement parts table.
  • Page 6 A small amount of grease at frequent intervals in 35-60 preferable to a large amount of grease at infrequent intervals. For special applications involving high speeds or high temperatures consult your local Dodge Industrial representative. 70-85 90-100 Applications such as conveyor pulleys and fans are shipped to a job site with bearings already mounted to the shafts.
  • Page 7 Removal of excess grease must be done in a clean, protected environment. For circulating oil, the flow rate and size of return drains are shown in Table 12. Consult Dodge Industrial application engineering for recommendations. MN3066...
  • Page 8 Table 10 - Maximum RPM (Direct Mount) Maximum RPM Shaft Size, Basic Bearing (mm) Description Grease 22308 C3 4300 5300 22209 C3 5600 7000 22310 C3 3400 4300 22211 C3 4500 5600 22212 C3 4000 5000 22213 C3 3600 4500 22314 C3 2400 3200...
  • Page 9 Table 11 - USN Plummer Block— Dowel Pin, Lubrication & Mounting Hole Position G Max. USN Series Dia. Hole Size Bolt Size 21.5 510/608/308 22.5 511/609/309 25.5 512/212/ 25.5 610/310 513/611/311 32.5 515/215/ 47.5 612/312 516/216/ 51.5 613/313 517/217/314 52.5 37.5 10.5 518/218/...
  • Page 10 Table 12 - USN Circulating Oil Chart Circulating Oil Flow* Static Oil Maximum Amount For Block Amount Sufficient For Level (mm) Heat Dissipation Due to Drain Holes Size Normal Lubrication External Heat Source Size (BSPP) Liters/Min. Liters/Min. .009 26.5 1/8-28 .011 .341 1/8-28...
  • Page 11 MN3066...
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  • Page 16 Dodge Industrial, Inc. *3066-0322* 1061 Holland Road Simpsonville, SC 29681 +1 864 297 4800 © DODGE INDUSTRIAL, INC. All Rights Reserved. Printed in USA. AN RBC BEARINGS COMPANY MN3066 03/22...